CN106002280A - Automatic water tank pipe production device - Google Patents
Automatic water tank pipe production device Download PDFInfo
- Publication number
- CN106002280A CN106002280A CN201610422401.5A CN201610422401A CN106002280A CN 106002280 A CN106002280 A CN 106002280A CN 201610422401 A CN201610422401 A CN 201610422401A CN 106002280 A CN106002280 A CN 106002280A
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- Prior art keywords
- module
- tubing
- horizontal
- cutting
- roller
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/023—Cleaning the external surface
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/72—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables
- G01N27/82—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws
- G01N27/90—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws using eddy currents
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- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
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- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
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- Electrochemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Optics & Photonics (AREA)
- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Abstract
The invention discloses an automatic water tank pipe production device. The automatic water tank pipe production device comprises a feeding module, a straightening module, a surface cleaning module, a vortex flaw detection module and a cutting module. The feeding module continuously supplies pipes to the straightening module. The straightening module straightens the pipes and conveys the pipes to the surface cleaning module. The surface cleaning module cleans the surfaces of the pipes and conveys the pipes to the vortex flaw detection module. The vortex flaw detection module detects the surfaces of the pipes and conveys the pipes to the cutting module. The cutting module cuts the pipes, and at least one water tank pipe is formed. The vortex flaw detection module judges the defects of the surfaces of the pipes, generates an alarm signal and transmits the alarm signal to the cutting module, the cutting module cuts the pipes according to the preset reject length, and the preset reject length is the sum of the length of each water tank pipe and the value ranging from 5 mm to 10 mm. The automatic water tank pipe production device can continuously produce the water tank pipes, the production efficiency is effectively improved, meanwhile, operation is conducted only by one person, and the labor intensity is effectively lowered.
Description
Technical field
The application relates to technical field of nonferrous metal processing, particularly relates to a kind of automatization cistern tube and produces dress
Put.
Background technology
Domestic current production thin-walled cistern tube, it is common practice to pull to drawing by the method for cold drawing
The external diameter of regulation and the tubing of wall thickness, the tubing after drawing is again respectively through aligning, detect a flaw, cut, clearly
Wash operation and just can produce qualified cistern tube；The limited length of cold drawn car, the length often drawing one is general
Within ten meters, then excising end to end, efficiency is the lowest, and yield rate is the lowest, and each water tank pipe flow
Waterline need to be equipped with 6 operative employees just can complete the processing of finished product, wastes substantial amounts of manpower and financial resources.
Summary of the invention
In view of this, technical problems to be solved in this application are for cannot automatically and continuously produce water tank
Pipe, needs substantial amounts of manpower and financial resources.
Compared with prior art, this application discloses a kind of automatization cistern tube process units, its feature exists
In, including blowing module, straighten module, surface clean module, eddy current inspection module and cutting module,
Described blowing module tubing without interruption to described in straighten module；The described module that straightens aligns described tubing,
And it is sent to described surface clean module；Described surface clean module cleans the surface of described tubing, and passes
Deliver to described eddy current inspection module；Described eddy current inspection module detects the surface of described tubing, and transmits institute
State tubing cut described tubing to described cutting module, described cutting module and form at least one water tank
Pipe；Wherein said eddy current inspection module judges that the surface of described tubing is defective, and produces alarm signal,
And transmitting described alarm signal extremely described cutting module, described cutting module is according to the length of predetermined defective products
Described tubing is cut by degree, and the length of each cistern tube a length of of described predetermined defective products adds
Length between upper 5mm and 10mm.
An embodiment according to the application, above-mentioned blowing module includes that discharge plate, described tubing are wound in institute
Stating discharge plate, described tubing is through plate drawing machine draw-off gear drawing.
An embodiment according to the application, above-mentioned straighten module include multiple horizontal roller wheels and multiple vertically
Roller set, the plurality of horizontal roller wheels the most multiple vertical roller wheels are crisscross arranged, each horizontal roller wheels
Including two corresponding horizontal running rollers, each vertical roller wheels includes the vertical running roller of corresponding two,
The axis of described two horizontal running rollers is mutually perpendicular to the axis of described two vertical running rollers, described two levels
Gap between corresponding described two the vertical running rollers in the gap between running roller.
An embodiment according to the application, above-mentioned surface clean module includes purge block and cleanout fluid supply department
Part, described purge block has flushing channel and multiple cleanout fluid passage, and described flushing channel is from described purge block
The central authorities of end face be through to the central authorities of its other end, the plurality of cleanout fluid passage respectively from described clearly
Four sides washing block penetrate the central authorities of described purge block, and are connected with described flushing channel；Described cleaning
Block straightens the side of module described in being arranged at, described flushing channel correspondence be arranged in described in straighten end of module
Gap between described two horizontal running rollers or the gap between described two vertical running rollers；Described cleanout fluid supply department
Part connects the plurality of cleanout fluid passage.
An embodiment according to the application, above-mentioned eddy current inspection module includes that eddy current visits core, and described eddy current is visited
Core has a detection channels, and is arranged at the side of described purge block, and the corresponding described cleaning of described detection channels is led to
Road.
An embodiment according to the application, above-mentioned cutting module includes horizontal resection roller set, perpendicular cuts
Roller set and cast-cutting saw slice, described horizontal resection roller set is arranged at described eddy current and visits the side of core, and has
Two corresponding horizontal resection running rollers, the corresponding described detection in the gap of described two horizontal resection running rollers is led to
Road；Described perpendicular cuts roller set is arranged at the side of described horizontal resection roller set, and has corresponding
Two perpendicular cuts running rollers, corresponding described two the horizontal resection rollers in the gap between described two perpendicular cuts running rollers
Gap between wheel, the axis phase of the axis of described two perpendicular cuts running rollers and described two horizontal resection running rollers
The most vertical；Described cast-cutting saw slice is arranged at the side of described perpendicular cuts roller set.
In sum, automatization's cistern tube process units of the application can provide tubing, continuous way tubing continuously
The most sequentially through straightening, surface clean, eddy current inspection and cutting, cistern tube can be produced by Automatic continuous,
It is effectively improved production efficiency, and automatization's cistern tube process units of the application only needs one man operation, has
Effect reduces labor intensity.
Automatization's cistern tube process units tubing before eddy current inspection of the application first passes through surface clean, so
The degree of accuracy of eddy current inspection tubing can be substantially improved.
The cutting module of automatization's cistern tube process units of the application can be according to the detection of eddy current inspection module
Result incising pipes, the pipe length after cutting meets the length of predetermined cistern tube, the tubing after this cutting
For non-defective unit；The length of the tubing after cutting is more than the length of predetermined cistern tube, and the tubing after this cutting is not
Non-defective unit, user can easily differentiate non-defective unit and defective products.
Accompanying drawing explanation
Accompanying drawing described herein is used for providing further understanding of the present application, constitutes of the application
Point, the schematic description and description of the application is used for explaining the application, is not intended that the application's
Improper restriction.In the accompanying drawings:
Fig. 1 is the side view of automatization's cistern tube process units of the application one embodiment.
Fig. 2 is the top view of automatization's cistern tube process units of the application one embodiment.
Detailed description of the invention
To schematically disclose multiple embodiments of the application, as clearly stated, many practices below
On details will be explained in the following description.It should be appreciated, however, that the details in these practices is not
Application is to limit the application.It is to say, in the some embodiments of the application, in these practices
Details is non-essential.Additionally, for simplify graphic for the sake of, some known usual structures and assembly are at figure
Formula will illustrate in the way of simply illustrative.
Referring to Fig. 1 and Fig. 2, it is automatization's cistern tube process units 1 of the application one embodiment
Side view and top view.As it can be seen, this application provides a kind of automatization cistern tube process units 1,
It sequentially arranges blowing module 10, straightens module 11, surface clean module 12, eddy current inspection module 13
And cutting module 14.Blowing module 10 includes discharge plate 101, through the tubing of plate drawing machine draw-off gear drawing
It is wound on discharge plate 101, and supplies tubing to straightening module 11.Straighten module 11 and include three water
Plain-barreled roll wheels 111 and three vertical roller wheels 112, three horizontal roller wheels 111 running rollers vertical with three
Group 112 is crisscross arranged.Each horizontal roller wheels 111 includes two horizontal running rollers 1111, two levels
Running roller 1111 is oppositely arranged and tangent.Each vertical roller wheels 112 includes two vertical running rollers 1121,
Two vertical running rollers 1121 are oppositely arranged and tangent, and the axis of two horizontal running rollers 1111 is vertical with two
The axis of running roller 1121 is mutually perpendicular to, between two horizontal running rollers 1111 of each horizontal roller wheels 111
Gap each vertical roller wheels 112 corresponding two vertical running rollers 1121 between gap, and formed and put
Straight channel.Discharge plate 101 supply tubing sequentially through horizontal roller wheels 111, vertical roller wheels 112,
Horizontal roller wheels 111, vertical roller wheels 112 horizontal roller wheels 111 and vertical roller wheels 112, three water
Plain-barreled roll wheels 111 and three vertical roller wheels 112 interlock and tubing are straightened process, when tubing passes through
When each horizontal roller wheels 111 or vertical roller wheels 112, tubing is through each horizontal roller wheels 111
Two horizontal running rollers 1111 between gap and the two of each vertical roller wheels 112 vertical running rollers
What the gap between 1121 was correspondingly formed straightens passage.
Straighten module 11 and transmit the entrance surface clean module 12 of the tubing after straightening, surface clean module
12 include purge block 121 and cleanout fluid supply part 122, and purge block 121 has flushing channel 1211
And multiple cleanout fluid passage 1212, flushing channel 1211 runs through from the central authorities of the end face of purge block 121
To its other end.Multiple cleanout fluid passages 1212 penetrate wherein from the four of purge block 121 sides respectively
Centre, and be connected with flushing channel 1211.Cleanout fluid supply part 122 connects multiple cleanout fluid passage
1212, and supply cleanout fluid extremely multiple cleanout fluid passages 1212, cleanout fluid is through multiple cleanout fluid passages 1212
Enter flushing channel 1211.Purge block 121 is arranged at the vertical roller wheels 112 straightening module 11 end
Side, two vertical running rollers of the corresponding vertical roller wheels 112 of the flushing channel 1211 of purge block 121
Gap between 1121, is certainly positioned at and straightens module 11 end and be alternatively horizontal roller wheels 111, purge block
Gap between two horizontal running rollers 1111 of the corresponding horizontal roller wheels 111 of the flushing channel 1211 of 121.
When tubing gap between two vertical running rollers 1121 passes, tubing is directly entered flushing channel 1211,
The surface of tubing is carried out by the cleanout fluid being passed through flushing channel 1211.
Tubing after surface clean enters eddy current inspection module 13, and eddy current inspection module 13 includes that eddy current is visited
Core 131, it is externally wearing type coil or probe coil that eddy current visits core 131, and it is arranged at purge block 121
Side, eddy current visits the flushing channel 1211 of the corresponding purge block 121 of detection channels 1311 of core 131.When
When tubing enters the detection channels 1311 that eddy current visits core 131, eddy current is visited core 131 and is set up alternating magnetic field, and
Delivering power to tubing, there is faradic current in tubing, i.e. produces eddy current, due to the surface defect meeting of tubing
Cause faradic change, detect that tubing is the most defective thus by this mode.
Tubing after eddy current inspection enters cutting module 14, and cutting module 14 has horizontal resection running roller
Group 141, perpendicular cuts roller set 142 and cast-cutting saw slice 143, horizontal resection roller set 141 is arranged at whirlpool
Stream visits the side of core 131, and it has two the horizontal resection running rollers 1411 being oppositely arranged, two horizontal cuttings
Cut the gap correspondence eddy current between running roller 1411 and visit the detection channels 1311 of core 131.Perpendicular cuts roller set
142 sides being arranged at horizontal resection roller set 141, and there are two the perpendicular cuts rollers being oppositely arranged
Wheel 1421, the axis phase of the axis of two horizontal resection running rollers 1411 and two perpendicular cuts running rollers 1421
The most vertical, between corresponding two the horizontal resection running rollers 1411 in gap between two perpendicular cuts running rollers 1421
Gap.Cast-cutting saw slice 143 is arranged at the side of perpendicular cuts roller set 142, and corresponding two are vertically cut
Cut the gap between running roller 1421.
When eddy current inspection module 13 judges the surface zero defect of tubing, tubing enters cutting module 14
Horizontal resection roller set 141, horizontal resection roller set 141 and perpendicular cuts roller set 142 transmit tubing
To cast-cutting saw slice 143, wherein tubing gap through between two horizontal resection running rollers 1411 and two vertical
Gap between cutting running roller 1421, can maintain the glacing flatness of tubing, the most also reduces tubing skew.Cutting
Tubing is cut by saw blade 143 according to predetermined cistern tube length (length of non-defective unit).
When the surface that eddy current inspection module 13 judges tubing is defective, eddy current inspection module 13 produces report
Alert signal, and transmit alarm signal to cutting module 14, now judge that surface defective tubing entrance is cut
Cutting module 14, tubing is entered by the cast-cutting saw slice 143 of cutting module 14 according to the length of predetermined defective products
Row cutting, the length of a length of predetermined cistern tube of the most predetermined defective products adds 5mm and 10mm
Between length, this section of defective products comprises the defective tubing in surface.Operator is by the tubing after cutting afterwards
Length choose more than the tubing of the length of predetermined cistern tube and carry out scrapping process.
In sum, automatization's cistern tube process units of the application can provide tubing, continuous way pipe continuously
Material automatically through straightening, surface clean, eddy current inspection and cutting, cistern tube can be produced by Automatic continuous, have
Effect improves production efficiency, and automatization's cistern tube process units of the application only needs one man operation, has
Effect reduces labor intensity.Automatization's cistern tube process units tubing before eddy current inspection of the application first passes through
Surface clean, the degree of accuracy of such eddy current inspection tubing can be substantially improved.Automatization's cistern tube of the application
The cutting module of process units can be according to the result of detection incising pipes of eddy current inspection module, the pipe after cutting
Material length meets the length of predetermined cistern tube, and the tubing after this cutting is non-defective unit；Tubing after cutting
Length is more than the length of predetermined cistern tube, and the tubing after this cutting is defective products, and user can be easily
Differentiate non-defective unit and defective products.
Described above illustrate and describes some preferred embodiments of the present invention, but as previously mentioned, it should reason
Solve the present invention and be not limited to form disclosed herein, be not to be taken as the eliminating to other embodiments,
And can be used for various other combination, amendment and environment, and can in invention contemplated scope described herein,
It is modified by above-mentioned teaching or the technology of association area or knowledge.And those skilled in the art are carried out changes
Move and change is without departing from the spirit and scope of the present invention, the most all should be in the protection of claims of the present invention
In the range of.
Claims (6)
1. automatization's cistern tube process units, it is characterised in that include blowing module, straighten module,
Surface clean module, eddy current inspection module and cutting module, described blowing module tubing without interruption is to institute
State and straighten module；The described module that straightens aligns described tubing, and is sent to described surface clean module；Institute
State surface clean module and clean the surface of described tubing, and be sent to described eddy current inspection module；Described whirlpool
Stream flaw detection module detects the surface of described tubing, and transmits described tubing to described cutting module, described in cut
Cut module cut described tubing and form at least one cistern tube；
Wherein said eddy current inspection module judges that the surface of described tubing is defective, and produces alarm signal, and
Transmitting described alarm signal extremely described cutting module, described cutting module is according to the length of predetermined defective products
Cutting described tubing, the length of each cistern tube a length of of described predetermined defective products adds
Length between 5mm and 10mm.
2. automatization as claimed in claim 1 cistern tube process units, it is characterised in that described blowing
Module includes that discharge plate, described tubing are wound in described discharge plate, and described tubing is through plate drawing machine draw-off gear
Drawing.
3. automatization as claimed in claim 1 cistern tube process units, it is characterised in that described in straighten
Module includes multiple horizontal roller wheels and multiple vertical roller wheels, and the plurality of horizontal roller wheels are the most multiple vertically
Roller set is crisscross arranged, and each horizontal roller wheels includes the horizontal running roller of corresponding two, and each is vertical
Roller set includes the vertical running roller of corresponding two, the axis of described two horizontal running rollers with described two vertical
The axis of running roller is mutually perpendicular to, between corresponding described two the vertical running rollers in the gap between described two horizontal running rollers
Gap.
4. automatization as claimed in claim 3 cistern tube process units, it is characterised in that described surface
Cleaning module includes purge block and cleanout fluid supply part, and described purge block has flushing channel and multiple cleaning
Liquid passage, described flushing channel is through to its other end from the central authorities of the end face of described purge block
Centre, the plurality of cleanout fluid passage penetrates described purge block from the four of described purge block sides respectively
Centre, and be connected with described flushing channel；Described purge block straightens the side of module described in being arranged at, described
Flushing channel correspondence straightens the gap or described between described two horizontal running rollers of end of module described in being arranged in
Gap between two vertical running rollers；Described cleanout fluid supply part connects the plurality of cleanout fluid passage.
5. automatization as claimed in claim 4 cistern tube process units, it is characterised in that described eddy current
Flaw detection module includes that eddy current visits core, and described eddy current is visited core and had detection channels, and is arranged at described purge block
Side, the corresponding described flushing channel of described detection channels.
6. automatization as claimed in claim 5 cistern tube process units, it is characterised in that described cutting
Module includes horizontal resection roller set, perpendicular cuts roller set and cast-cutting saw slice, described horizontal resection roller set
It is arranged at described eddy current and visits the side of core, and there is corresponding two horizontal resection running roller, described two water
The corresponding described detection channels in gap of running roller is cut in truncation；Described perpendicular cuts roller set is arranged at described horizontal cutting
Cut the side of roller set, and there is corresponding two perpendicular cuts running roller, described two perpendicular cuts running rollers
Between corresponding described two the horizontal resection running rollers in gap between gap, the axis of described two perpendicular cuts running rollers
It is mutually perpendicular to the axis of described two horizontal resection running rollers；Described cast-cutting saw slice is arranged at described perpendicular cuts
The side of roller set.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610422401.5A CN106002280B (en) | 2016-06-15 | 2016-06-15 | One kind automation cistern tube process units |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610422401.5A CN106002280B (en) | 2016-06-15 | 2016-06-15 | One kind automation cistern tube process units |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106002280A true CN106002280A (en) | 2016-10-12 |
| CN106002280B CN106002280B (en) | 2018-03-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610422401.5A Active CN106002280B (en) | 2016-06-15 | 2016-06-15 | One kind automation cistern tube process units |
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| Country | Link |
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| CN (1) | CN106002280B (en) |
Cited By (3)
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| CN107243518A (en) * | 2017-07-31 | 2017-10-13 | 江苏萃隆精密铜管股份有限公司 | A kind of metal tube rolling line |
| CN111842720A (en) * | 2020-08-17 | 2020-10-30 | 山西博瑞泰精线科技有限公司 | Eddy current flaw detection system for finished metal wire |
| CN112893511A (en) * | 2020-12-25 | 2021-06-04 | 亚太轻合金(南通)科技有限公司 | Production method and production line for continuously-formed corrosion-resistant seamless aluminum alloy pipe |
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| CN111842720A (en) * | 2020-08-17 | 2020-10-30 | 山西博瑞泰精线科技有限公司 | Eddy current flaw detection system for finished metal wire |
| CN112893511A (en) * | 2020-12-25 | 2021-06-04 | 亚太轻合金(南通)科技有限公司 | Production method and production line for continuously-formed corrosion-resistant seamless aluminum alloy pipe |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106002280B (en) | 2018-03-06 |
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