CN106001162A - Automatic air-conditioning high-efficiency copper pipe moulding and cutting integrated equipment - Google Patents
Automatic air-conditioning high-efficiency copper pipe moulding and cutting integrated equipment Download PDFInfo
- Publication number
- CN106001162A CN106001162A CN201610653881.6A CN201610653881A CN106001162A CN 106001162 A CN106001162 A CN 106001162A CN 201610653881 A CN201610653881 A CN 201610653881A CN 106001162 A CN106001162 A CN 106001162A
- Authority
- CN
- China
- Prior art keywords
- automatic air
- press device
- air condition
- cutting equipment
- copper tube
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/06—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/02—Making uncoated products
- B21C23/04—Making uncoated products by direct extrusion
- B21C23/08—Making wire, bars, tubes
- B21C23/085—Making tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C35/00—Removing work or waste from extruding presses; Drawing-off extruded work; Cleaning dies, ducts, containers, or mandrels
- B21C35/02—Removing or drawing-off work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C35/00—Removing work or waste from extruding presses; Drawing-off extruded work; Cleaning dies, ducts, containers, or mandrels
- B21C35/04—Cutting-off or removing waste
Abstract
The invention relates to an automatic air-conditioning high-efficiency copper pipe moulding and cutting integrated equipment. The equipment comprises a feeding pedestal, a pressing device is arranged on the feeding pedestal, up and down elevation of the pressing device is controlled by a hydraulic cylinder over the pressing device, the pressing device comprises a pressing column, a driving shaft is arranged in the pressing column, and drives a base plate to rotate, a blade is arranged on the base plate, a tooth bar is integrated and molded on one side of the blade, the tooth bar and the gear are cooperated, the gear is driven by a center gear, a discharging device is arranged at the backside of the pressing device, the discharging device comprises an adjustable blowing port and a pull bar used for pushing waste material out, and several pores are arranged over the pull bar. The automatic air-conditioning high-efficiency copper pipe moulding and cutting integrated equipment has the beneficial effects that integration of extruding and cutting is realized, integration of the equipment is realized, positioning is accurate, the production efficiency is greatly increased, extra alignment cutting is not required, and defective index is greatly reduced.
Description
Technical field
The invention belongs to copper pipe apparatus field, be specifically related to automatic air condition super copper tube molding cutting equipment integrating.
Background technology
The forming step of present copper pipe, stretch including after melting, melting, it is drawn into strip, long strip block cuts into multiple equivalently-sized cylindrical copper billet, after cylindrical copper pipe at one end stress extruding, form U-shaped copper pipe, an end closure, one end open, is cutting away one end of sealing with special machine.
Said process is disadvantageous in that: every procedure is required for special messenger's operation, and automaticity is low, and material cycling amount is big, production cost is high, crudy is affected greatly by anthropic factor, and utilization rate of raw materials is the highest, and the concordance of processing is poor, the particularly last extruded inefficient of U-shaped copper pipe, also needing to rearrange arrangement cutting, the degree of registration placed during cutting is the highest, the defect ware that length is excessive or length is inadequate easily occurs, production efficiency is low, wastes more.
Summary of the invention
For deficiency of the prior art, the present invention provides automatic air condition super copper tube molding to cut equipment integrating, solve existing copper pipe low at extruded process efficiency, can not two ends directly the most all opening, point multiple device step are needed to complete, in equipment transformation process, need to rearrange copper pipe position, the problem that defect ware easily occurs in cutting process.
The present invention is achieved through the following technical solutions.
Automatic air condition super copper tube molding cutting equipment integrating, including feeding base, it is provided with press device on described feeding base, the oscilaltion of described press device is controlled by the hydraulic cylinder above it, described press device includes pressing column, described pressing column is internally provided with drive shaft, described drive shaft drives chassis to rotate, it is provided with blade on described chassis, the side integrated molding of described blade has tooth bar, described rack and pinion coordinates, described gear is driven by central gear, described blade end tilts, described press device is provided with drawing mechanism behind, described drawing mechanism includes adjustable blowing mouth and releases the pull bar of waste material, described pull bar be provided above multiple pore.Achieving pressing and cutting integration, the pore above pull bar is blown always, and the chip in cutting process is discharged, reducing temperature, after having cut, waste material can enter different collecting boxs smoothly from finished parts simultaneously, greatly reduce artificial, need not be separately provided and prop up, owing to gear is to have certain auto-lock function, will not depart from easily and offset, and rotating speed is the fastest, go out cutter speed fast, improve efficiency, reduce cost.
As preferably, the side of described track is provided with to post.It is to prevent extruding plate from departing from the groove of blade, playing the effect of double insurance to post.
As preferably, described hydraulic cylinder connects has slide block, described slide block to be arranged in slide rail, and the bottom of described slide block is provided with press device, and described press device is positioned on workpiece table top.Hydraulic action is big, and seating velocity is fast, is suitable for repetitive operation, and stability is high, it is not easy to damage.
As preferably, described press device includes force-application block, pressing column, baffle plate, is provided with pressing column, described baffle plate is offered porose below described force-application block, and the diameter in described hole is more than pressing column diameter, less than the diameter of force-application block.During force-application block return, finished parts can be deviate from smoothly.
As preferably, described baffle plate passes four leads, and described lead is provided with spring.Force-application block, when pressing down on baffle plate, can start certain cushioning effect.
As preferably, described workpiece table top being additionally provided with mounting seat, described mounting seat is provided with telescopic locating piece, described locating piece is semi-annular shape by cylinder control, the cross section of described locating piece.Semi-annular shape is the shape in order to coordinate copper billet from below to up, and copper billet is cylindrical, and therefore locating piece is designed as semi-annular shape.
As preferably, below described mounting seat, it is additionally provided with locating dowel, described mounting seat offers hole, location for accommodating locating dowel.The pressing column making top can vertically press, and does not offsets.
As preferably, between described feeding base and work top, it is provided with conveyance conduit.Transport copper billet so that it is vertically rise.
As preferably, described feeding base being provided with support body, described support body is provided with ball-screw, described slide rail is interspersed on ball-screw.Whole hydraulic cylinder and slide block can slide on ball-screw, right position scalable.
Compared with prior art: achieve extruding and cutting integration, it is achieved equipment integration, accurate positioning, considerably increase production efficiency, it is not necessary in cutting of additionally aliging, percent defective is substantially reduced.
Accompanying drawing explanation
Fig. 1 is that the column that presses of the present invention is positioned at the structural representation of bottom.
Fig. 2 is that the pressing column of the present invention is positioned at structural representation topmost.
Fig. 3 is the pressing column inner blade of present invention schematic diagram when not stretching out.
Fig. 4 is the pressing column inner blade of present invention schematic diagram when stretching out.
Fig. 5 is the blade of present invention top view when not stretching out.
Fig. 6 is the blade of present invention top view when stretching out.
Fig. 7 is the front view that the blade of the present invention coordinates with gear.
Fig. 8 is the enlarged drawing at Figure 1A of the present invention.
Fig. 9 is the enlarged drawing at Fig. 2 B of the present invention.
Figure 10 is the top view of the locating piece of the present invention.
Detailed description of the invention
Below in conjunction with the accompanying drawings with detailed description of the invention, the present invention is described further.
nullAutomatic air condition super copper tube molding cutting equipment integrating，Including feeding base 1，It is provided with press device 3 on described feeding base 1，The oscilaltion of described press device 3 is controlled by the hydraulic cylinder 6 above it，Described press device 3 includes pressing column 32，Described pressing column 32 is internally provided with drive shaft 321，Described drive shaft 321 drives chassis 711 to rotate，It is provided with blade 72 on described chassis 711，The side integrated molding of described blade 72 has tooth bar，Described rack and pinion 721 coordinates，Described gear 721 is driven by central gear 71，Described blade 72 sloped-end，Described press device 3 is provided with drawing mechanism behind，Described drawing mechanism includes adjustable blowing mouth 8 and releases the pull bar 9 of waste material，Described pull bar 9 be provided above multiple pore，Described hydraulic cylinder 6 connects slide block 5，Described slide block 5 is arranged in slide rail，The bottom of described slide block 5 is provided with press device 3，Described press device 3 is positioned on workpiece table top，Described press device 3 includes force-application block 31、Pressing column 32、Baffle plate 37，Pressing column 32 it is provided with below described force-application block 31，Offer porose on described baffle plate 37，The diameter in described hole is more than pressing column 32 diameter，Diameter less than force-application block 31，Described baffle plate 37 is through four leads 331，It is provided with spring 33 on described lead 331，It is additionally provided with mounting seat 34 on described workpiece table top，Telescopic locating piece 35 it is provided with in described mounting seat 34，Described locating piece 35 is controlled by cylinder 351，The cross section of described locating piece 35 is semi-annular shape，It is additionally provided with locating dowel 36 below described mounting seat 34，Hole, location is offered for accommodating locating dowel 36 in described mounting seat 34，It is provided with conveyance conduit 2 between described feeding base 1 and work top，It is provided with support body on described feeding base 1，Ball-screw 4 it is provided with on described support body，Described slide rail is interspersed on ball-screw 4.
In use, first make feeding base 1 continue feeding, specifically can pass through ejecting rod of cylinder step feeding so that multiple cylinder copper billets be yi word pattern to lower and upper rising, through conveyance conduit 2, the copper billet of the top therein is delivered on workpiece table top.
Before specifying position when needing the copper billet being pressed to reach, the locating piece 35 in mounting seat 34 stretches out, and locating piece 35 is semicircle arcuation, can play location and Stabilization, locating piece 35 automatic rollback when having pressed to being pressed copper billet.
Hydraulic cylinder 6 drives slide block 5 downward, force-application block 31 is pressed downwardly together, force-application block 31 acts on baffle plate 37, and pressing column 32 is through baffle plate 37, and baffle plate 37 is pressed by under entirety, during baffle plate 37 declines, lead 331 plays guide effect, and spring 33 plays cushioning effect, and pressing column 32 acts on copper billet, copper billet is made to become one end open, the U-shaped copper pipe of an end closure.
After pressing molding, central gear 71 revolves counterclockwise and turns around, two gears 721 are driven to rotate, gear 721 drives the blade 72 with tooth bar protruding, while central gear 71 rotates, drive shaft 321 drives whole rotating disk 711 to rotate, make blade 72 when while stretching out, integral-rotation on one side, simultaneously because the cooperation of the cooperation of gear and rack-and-pinion is all to have certain self-locking action, will not shift and come off, need not additionally arrange to post, just can cut the sealed end of U-shaped copper pipe, U-shaped copper pipe is cut into two parts, the all-pass copper pipe of upper end and the waste material of lower end.
Now Driven by Hydraulic Cylinder slide block 5 is upwards, central gear 71 dextrorotation is turned around, the reverse band cutting blade 72 of gear 72, blade 72 return, pressing column 32 is upwards, pressing column 32 upwards 2 centimetres time, the all-pass copper pipe of upper end and the waste material of lower end depart from separately, pull bar 9 stretches forward, waste material is pushed away forward, enter to special scrap collecting tank, under the effect of frictional force, the all-pass copper pipe of upper end continues and pressing column 32 is the most up, owing to the bore of copper pipe is greater than the diameter in the hole on baffle plate 37, therefore pressing column 32 rollback, but all-pass copper pipe is but blocked by baffle plate 37, then pressing column 32 is departed from, blowing mouth 8 behind is dried, huge air-flow makes finished product copper pipe forward, enter finished product collection box.
There is difference in the distance of scrap collecting tank and finished product collection box, pull bar 9 push away forward the capable wind-force more than blowing mouth, prevent mistake blanking.
Protection scope of the present invention includes but not limited to that embodiment of above, protection scope of the present invention are as the criterion with claims, replacement that any those skilled in the art making this technology is readily apparent that, deforms, improves and each fall within protection scope of the present invention.
Claims (8)
- null1. automatic air condition super copper tube molding cutting equipment integrating，Including feeding base (1)，It is provided with press device (3) on described feeding base (1)，The oscilaltion of described press device (3) is controlled by the hydraulic cylinder (6) above it，It is characterized in that，Described press device (3) includes pressing column (32)，Described pressing column (32) is internally provided with drive shaft (321)，Described drive shaft (321) drives chassis (711) to rotate，It is provided with blade (72) on described chassis (711)，The side integrated molding of described blade (72) has tooth bar，Described rack and pinion (721) coordinates，Described gear (721) is driven by central gear (71)，Described blade (72) sloped-end，Described press device (3) is provided with drawing mechanism behind，Described drawing mechanism includes adjustable blowing mouth (8) and releases the pull bar (9) of waste material，Described pull bar (9) be provided above multiple pore.
- Automatic air condition super copper tube molding the most according to claim 1 cutting equipment integrating, it is characterized in that, described hydraulic cylinder (6) connects slide block (5), described slide block (5) is arranged in slide rail, the bottom of described slide block (5) is provided with press device (3), and described press device (3) is positioned on workpiece table top.
- Automatic air condition super copper tube molding the most according to claim 1 cutting equipment integrating, it is characterized in that, described press device (3) includes force-application block (31), pressing column (32), baffle plate (37), described force-application block (31) lower section is provided with pressing column (32), offer porose on described baffle plate (37), the diameter in described hole is more than pressing column (32) diameter, less than the diameter of force-application block (31).
- Automatic air condition super copper tube molding the most according to claim 3 cutting equipment integrating, it is characterised in that described baffle plate (37) passes four leads (331), and described lead (331) is provided with spring (33).
- Automatic air condition super copper tube molding the most according to claim 4 cutting equipment integrating, it is characterized in that, mounting seat (34) it is additionally provided with on described workpiece table top, it is provided with telescopic locating piece (35) in described mounting seat (34), described locating piece (35) is controlled by cylinder (351), and the cross section of described locating piece (35) is semi-annular shape.
- Automatic air condition super copper tube molding the most according to claim 5 cutting equipment integrating, it is characterized in that, described mounting seat (34) lower section is additionally provided with locating dowel (36), described mounting seat (34) offers hole, location for accommodating locating dowel (36).
- Automatic air condition super copper tube molding the most according to claim 1 cutting equipment integrating, it is characterised in that be provided with conveyance conduit (2) between described feeding base (1) and work top.
- Automatic air condition super copper tube molding the most according to claim 1 cutting equipment integrating, it is characterized in that, being provided with support body on described feeding base (1), described support body is provided with ball-screw (4), described slide rail is interspersed on ball-screw (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610653881.6A CN106001162B (en) | 2016-08-11 | 2016-08-11 | Automatic air condition super copper tube shaping cutting equipment integrating |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610653881.6A CN106001162B (en) | 2016-08-11 | 2016-08-11 | Automatic air condition super copper tube shaping cutting equipment integrating |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106001162A true CN106001162A (en) | 2016-10-12 |
| CN106001162B CN106001162B (en) | 2017-11-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610653881.6A Active CN106001162B (en) | 2016-08-11 | 2016-08-11 | Automatic air condition super copper tube shaping cutting equipment integrating |
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| CN (1) | CN106001162B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108071924A (en) * | 2018-01-31 | 2018-05-25 | 重庆婉婷科技发展有限公司 | Machine components maintenance technology |
| CN108253274A (en) * | 2018-01-31 | 2018-07-06 | 重庆婉婷科技发展有限公司 | A kind of bearing fuel injection equipment |
| CN111468552A (en) * | 2020-05-04 | 2020-07-31 | 徐丹 | Traction equipment for aluminum alloy extrusion post-treatment |
| CN112045028A (en) * | 2020-08-22 | 2020-12-08 | 符华明 | Automatic cutting process for steel structure pipe fitting |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108071924A (en) * | 2018-01-31 | 2018-05-25 | 重庆婉婷科技发展有限公司 | Machine components maintenance technology |
| CN108253274A (en) * | 2018-01-31 | 2018-07-06 | 重庆婉婷科技发展有限公司 | A kind of bearing fuel injection equipment |
| CN111468552A (en) * | 2020-05-04 | 2020-07-31 | 徐丹 | Traction equipment for aluminum alloy extrusion post-treatment |
| CN111468552B (en) * | 2020-05-04 | 2020-12-08 | 盐城金圣汽车部件有限公司 | Traction equipment for aluminum alloy extrusion post-treatment |
| CN112045028A (en) * | 2020-08-22 | 2020-12-08 | 符华明 | Automatic cutting process for steel structure pipe fitting |
| CN112045028B (en) * | 2020-08-22 | 2022-05-20 | 山东新宏重工有限公司 | Automatic cutting process for steel structure pipe fitting |
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|---|---|
| CN106001162B (en) | 2017-11-07 |
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| GR01 | Patent grant | ||
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Address after: 312300, Shaoxing District, Zhejiang City, Shangyu Province town industrial zone soup Patentee after: Zhejiang Yinjia Copper Co.,Ltd. Address before: 312364, Shaoxing District, Zhejiang City, Shangyu Province town industrial zone soup Patentee before: SHANGYU YINJIA COPPER Co.,Ltd. |
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Denomination of invention: Efficient copper pipe forming and cutting integrated equipment for automatic air conditioning Effective date of registration: 20230627 Granted publication date: 20171107 Pledgee: Zhejiang Shangyu Rural Commercial Bank Co.,Ltd. Tangpu Sub branch Pledgor: Zhejiang Yinjia Copper Co.,Ltd. Registration number: Y2023980045872 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |