CN105994124B - It is a kind of built-in from water power-off thermostat, temperature control method and from water power-off sensor - Google Patents

It is a kind of built-in from water power-off thermostat, temperature control method and from water power-off sensor Download PDF

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Publication number
CN105994124B
CN105994124B CN201610489326.4A CN201610489326A CN105994124B CN 105994124 B CN105994124 B CN 105994124B CN 201610489326 A CN201610489326 A CN 201610489326A CN 105994124 B CN105994124 B CN 105994124B
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CN
China
Prior art keywords
water
sensor
thermostat
temperature
power
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Expired - Fee Related
Application number
CN201610489326.4A
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Chinese (zh)
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CN105994124A (en
Inventor
朴春德
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China University of Mining and Technology CUMT
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China University of Mining and Technology CUMT
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Priority to CN201610489326.4A priority Critical patent/CN105994124B/en
Publication of CN105994124A publication Critical patent/CN105994124A/en
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Expired - Fee Related legal-status Critical Current
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Classifications

    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01KANIMAL HUSBANDRY; CARE OF BIRDS, FISHES, INSECTS; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
    • A01K63/00Receptacles for live fish, e.g. aquaria; Terraria
    • A01K63/06Arrangements for heating or lighting in, or attached to, receptacles for live fish
    • A01K63/065Heating or cooling devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details
    • F24H9/20Arrangement or mounting of control or safety devices
    • F24H9/2007Arrangement or mounting of control or safety devices for water heaters
    • F24H9/2014Arrangement or mounting of control or safety devices for water heaters using electrical energy supply
    • F24H9/2021Storage heaters
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B1/00Details of electric heating devices
    • H05B1/02Automatic switching arrangements specially adapted to apparatus ; Control of heating devices
    • H05B1/0202Switches
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B1/00Details of electric heating devices
    • H05B1/02Automatic switching arrangements specially adapted to apparatus ; Control of heating devices
    • H05B1/0227Applications
    • H05B1/0252Domestic applications

Abstract

It is a kind of built-in from water power-off thermostat, including quartz ampoule, heating frame is provided with quartz ampoule, heating frame includes criss-cross mica frame and four heating wires, four heating wires are respectively against the right angle seam crossing in criss-cross mica frame, four heating wires reserve two free terminations, remaining termination is sequentially connected in series, after any one termination of two free terminations is connected with temperature detect switch (TDS), fuse successively, controller is connected to further through wire, another termination of two free terminations is wired to controller;It is located in quartz ampoule and abuts against by four heating wires from water power-off sensor, controller is wired to from water power-off sensor;Thermostatic sensor is wired on controller.The present invention powers off sensor by independent research from water can make the thermostat power supply is automatically cut off under conditions of water is left, it is to avoid because of the danger that thermostat bursts under conditions of water is departed from by temperature rapid increase, it is ensured that the personal safety of user.

Description

It is a kind of built-in from water power-off thermostat, temperature control method and from water power-off sensor
Technical field
The present invention relates to heater technology, and in particular to a kind of built-in from water power-off thermostat.
Background technology
Thermostat in the market is disposal current contact mode, is made between 2 joints by the electric action of water The use environment of the mode of logical light current current voltage, identification water or air.Because fish jar environment center tap gets rusty easily, or easily quilt Dirt is covered and thermostat is failed.Weak current becomes forceful electric power and is likely to result in security incident under given conditions.
Also disclose that many thermostats heated to fish jar case in the prior art, but these thermostat generally existings One defect is exactly:In galvanization, when thermostat departs from water environment to be entered into air ambient, in thermostat now Temperature can ramp, untill casing rupture, when rupturing, the relic of housing is easy to be splashed on body, Very big injury is caused to human body.
Therefore, how effectively to solve also to be capable of power themselves down after thermostat disengaging water environment is entered into air ambient Problem, is current problem in urgent need to solve.
The content of the invention
According to the deficiencies in the prior art, there is provided a kind of stable performance, low cost is completely insulated, can depart from the ring of water What is automatically powered off under border is built-in from water power-off thermostat.
The present invention is realized by following technical scheme:
It is a kind of to power off sensor, including one side opening, hollow cylindrical aluminium shell from water, there is temperature-sensitive in the aluminum shell Resistance, is connected with two polyimide tubes on the thermistor, the free end of two polyimide tubes is extended to outside aluminum shell, Resin I is filled with gap between thermistor and aluminum shell, is applied in two polyimide tubes and thermistor junction There is resin II.
Preferably, the thermistor uses the resistance of PT-312-C8 types.
Preferably, the resin I uses XS-733-4/K-7332 type resins.
Preferably, it is circumferentially arranged on the external peripheral surface of the aluminum shell to have a circle groove.
It is a kind of it is built-in power off thermostat from water, including one above-mentioned powers off sensor and both ends open, hollow from water Quartz ampoule, be provided with heating frame in the quartz ampoule, the heating frame includes criss-cross mica frame and four heating wires, four Root heating wire reserves two free terminations respectively against the right angle seam crossing in criss-cross mica frame, four heating wires, remaining Termination is sequentially connected in series, after any one termination of two free terminations is connected with temperature detect switch (TDS), fuse successively, further through leading Line is connected to controller, and another termination of two free terminations is wired to controller;Described power-off from water senses Device is located in quartz ampoule and abuts against by four heating wires, described to be wired to controller from water power-off sensor;Also Including a thermostatic sensor, the thermostatic sensor is wired on controller;The two-port of the quartz ampoule is each By after epoxies glue sealing, being sealed further through food grade filling glue.
Preferably, the gap location between the quartz ampoule and heating frame is filled with quartz sand.
Preferably, the two ends of the quartz ampoule are set with a sucker.
A kind of built-in temperature control method that thermostat is powered off from water, between the two ends of the heating frame and epoxies glue Distance is more than 10mm, by the thermolysis of this distance, it is ensured that the temperature of epoxies glue is less than 50 DEG C;The thermostatic sensor It is more than 50mm with from the distance between water power-off sensor, ensures that the not managed interior temperature of thermostatic sensor influences by this distance; It is described to be not more than 3mm from the distance between water power-off sensor and four heating wires, can make to power off biography from water by this distance Sensor detects temperature change in pipe within the most fast time.
Thermoregulator is provided with the controller, when water temperature is reached into 36 DEG C, now, away from water power-off sensor Temperature be 129 DEG C, therefore, will from the thermistor in water power-off sensor at 130 DEG C when resistance value it is whole as cut-out The benchmark of power supply, when temperature reaches 130 DEG C, whole circuit can cut off, and thermostat is stopped;During less than 130 DEG C, by constant temperature Sensor controls normal work.
The principle of the invention:
Because the pyroconductivity of water is 22-24 times (as shown in the table) of air pyroconductivity, thermostat works in water When, because of the pyroconductivity of the pyroconductivity much larger than air of water, so the temperature on certain ad-hoc location of thermostat is in water Far below temperature when being worked in air during work, therefore sensor is powered off from water on the ad-hoc location of thermostat, Temperature difference when being worked in identification water or air ambient, then regulated and controled by controller.This recognition methods is characterized by making The selection for recognizing the ad-hoc location of the temperature difference as early as possible and the high temperature resistant safeguard measure that sensor is powered off from water.With stable performance, low The advantages of cost, completely insulated (being perfectly safe) etc., it is adaptable to need the industry of precise control water temperature, such as ornamental fish fish jar is permanent Warm device etc..
0℃ 10℃ 20℃ 30℃ 40℃
Air 0.0241 0.0249 0.0257 0.0261 0.0272
Water 0.552 0.578 0.598 0.614 0.647
Water/air multiple 22.9 23.2 23.3 23.5 23.8
Beneficial effect of the present invention:
All electronic component packages in quartz ampoule, have been accomplished real safety, stable performance, by autonomous by the present invention Research and development power off sensor from water, can make the thermostat power supply is automatically cut off under conditions of water is left, it is to avoid because of thermostat The danger burst by temperature rapid increase under conditions of water is departed from, it is ensured that the personal safety of user;It is provided with Thermal Cutoffs, serves power-off protection when circuit occurs abnormal unexpected high pressure etc. and bad other electronics materials generation and makees With;Filled with quartz sand, make whole pipe that there is uniform pyroconductivity;Glue is filled in the two ends of quartz ampoule further through food grade, with This prevents waterproof glue stain fish tank water;Sucker is installed, thermostat default position can be put into according to demand.
Brief description of the drawings
Fig. 1 is to power off sensor construction schematic diagram from water;
Fig. 2 powers off the preferred embodiment schematic diagram of thermostat one for built-in from water;
1-quartz ampoule, 2-heating frame, 2-1-mica frame, 2-2-heating wire, 3-temperature detect switch (TDS), 4-Temperature protection Silk, 5-controller, 6-thermostatic sensor, 7-epoxies glue, 8-food grade filling glue, 9-thermoregulator, 100- Sensor, 101-aluminum shell, 102-thermistor, 103-resin I, 104-resin II, 105-polyimides are powered off from water Pipe, 106-groove.
Specific embodiment
Below in conjunction with accompanying drawing, by specific embodiment, the present invention is further illustrated.
It is as shown in Figure 1 and Figure 2, a kind of to power off sensor, including one side opening, hollow cylindrical aluminium shell 101 from water, The size of aluminum shell 101 is have thermistor 102 in Φ 6*7mm, aluminum shell 101, and thermistor 102 uses PT-312-C8 types Resistance, two polyimide tubes 105 are connected with thermistor 102, size is respectively 0.4*0.06*45mm and 0.4* 0.06*35mm, the free end of two polyimide tubes 105 is extended to outside aluminum shell 101, in thermistor 102 and aluminum shell 101 Between gap in the resin I 103 filled with white high temperature, resin I 103 uses XS-733-4/K-7332 type resins, at two Polyimide tube 105 scribbles the resin II 104 of black, with water-proof function, aluminum shell 101 with the junction of thermistor 102 It is circumferentially arranged on external peripheral surface to have a circle groove 106, be easy to by from water power off sensor card on mica frame 2-1.
It is a kind of built-in from water power-off thermostat, including both ends open, a hollow quartz ampoule 1, the size of quartz ampoule 1 It is Φ 20mm × L330mm × t2mm (internal diameter × length × thickness) that heating frame 2 is provided with quartz ampoule 1, heating frame 2 includes ten The mica frame 2-1 of font and four heating wire 2-2, heating wire 2-2 curls, four heating wire 2-2 are respectively against in cross The right angle seam crossing of the mica frame 2-1 of shape, four heating wire 2-2 reserve two free terminations, and remaining termination is sequentially connected in series, After any one termination of two free terminations is connected with temperature detect switch (TDS) 3, Thermal Cutoffs 4 successively, control is connected to further through wire Device processed 5, another termination of two free terminations is wired to controller 5;Also include a thermostatic sensor 6, it is permanent Temperature sensor 6 is wired on controller 5;Controller 5 includes shell, circuit board, heat-dissipating aluminium plate, LED light-guiding pillars, temperature Degree adjuster 9;When water temperature is less than design temperature, electric signal is transmitted to thermostatic sensor 6 resistive module in controller 5, electricity Resistance module sends predetermined temperature value signal to photo-coupler, and silicon controlled module is sent into heating signal;The basis of temperature detect switch (TDS) 3 Silicon controlled module signal carries out opening circuit heating;Otherwise cut-out circuit stops heating.
It is as shown in the table, give the resistance and length of the corresponding heating wire 2-2 of thermostat of different capacity.
Rated power Resistance value Number of share of stock Per share length
100W 484±5Ω 4 strands 80-85mm
200W 242±4Ω 4 strands 120-125mm
300W 163±3Ω 4 strands 165-175mm
500W 97±2Ω 4 strands 220-230mm
Also include one and power off sensor 100 from water, one side opening, hollow circle should be included from water power-off sensor 100 Cylindricality aluminum shell 101, the size of aluminum shell 101 isThere are thermistor 102, thermistor 102 in aluminum shell 101 Using the resistance of PT-312-C8 types, two polyimide tubes 105 are connected with thermistor 102, size is respectively 0.4mm* 0.06mm*45mm and 0.4mm*0.06mm*35mm, the free end of two polyimide tubes 105 is extended to outside aluminum shell 101, Filled with the resin I 103 of white high temperature in gap between thermistor 102 and aluminum shell 101, resin I 103 uses XS- 733-4/K-7332 type resins, the resin II 104 of black is scribbled in two polyimide tubes 105 and the junction of thermistor 102, It is circumferentially arranged on the external peripheral surface of aluminum shell 101 to have a circle groove 106, it is located in quartz ampoule 1 from water power-off sensor 100 And abut against by four heating wire 2-2, from the distance between water power-off sensor 100 and four heating wire 2-2 no more than 3mm, Can make to detect temperature change in pipe within the most fast time from water power-off sensor 100 by this distance, be powered off from water and passed Sensor 100 is wired to controller 5;Thermostatic sensor 6 is more than with from the distance between water power-off sensor 100 50mm, ensures that the not managed interior temperature of thermostatic sensor 6 influences by this distance;When the thermostat departs from water, cause quartz ampoule 1 Interior temperature is ramped, and when preset temperature is risen to, sends signal to controller 5 from water power-off sensor 100, whole electricity Road can cut off, and thermostat is stopped.
The two-port of quartz ampoule 1 respectively after epoxies glue 7 is sealed, is sealed, epoxies further through food grade filling glue 8 Glue 7 effectively bond quartz ampoule 1 and electric wire under high temperature, condition of high voltage also can waterproof, food grade filling glue 8 avoids pollution Fish tank water, the distance between the two ends of the frame 2 that generates heat and epoxies glue 7 are more than 10mm, by the thermolysis of this distance, it is ensured that The temperature of epoxies glue 7 is less than 50 DEG C.
Gap location between quartz ampoule 1 and heating frame 2 is filled with quartz sand, whole pipe is had uniform pyroconductivity.
The two ends of quartz ampoule 1 are set with a sucker, thermostat can be put into default position according to demand.
Thermostatic sensor 6 is more than 50mm with from the distance between water power-off sensor 100, ensures that constant temperature is passed by this distance The not managed interior temperature influence of sensor 6;
From the distance between water power-off sensor 100 and four heating wire 2-2 no more than 3mm, can be made by this distance Temperature change in pipe is detected within the most fast time from water power-off sensor 100.
Experimental data such as following table understands, when thermostat works in water, location A is (from quartz where water power-off sensor Position at pipe) temperature be to rise as the rising of water temperature is slow.And when heating in atmosphere, because of the pyroconductivity of air Far below the pyroconductivity of water, heat is cannot to distribute to cause the temperature of location A to ramp in time, until quartz ampoule is broken into Only.The highest setting temperature of ornamental fish fish jar is 36 DEG C, and the temperature of location A is 129 DEG C under 36 DEG C of water temperature conditions, therefore A Resistance value at 130 DEG C of the high-temperature thermistor for putting installation is used as the benchmark for cutting off whole power supply.
Thermoregulator 9 is provided with controller 5, when water temperature is reached into 36 DEG C, now, sensor 100 is powered off from water The temperature at place be 129 DEG C, therefore, will from water power-off sensor 100 in thermistor 102 at 130 DEG C when resistance value as The benchmark of whole power supply is cut off, when temperature reaches 130 DEG C, whole circuit can cut off, and thermostat is stopped;Less than 130 DEG C When, controlled normal work by thermostatic sensor 6.
Specific embodiment of the invention is described above in association with accompanying drawing, but these explanations can not be understood to limitation The scope of the present invention, protection scope of the present invention is limited by appended claims, any in the claims in the present invention base Change on plinth is all protection scope of the present invention.

Claims (6)

1. one kind is built-in powers off thermostat from water, including one powers off sensor from water(100)With a both ends open, hollow Quartz ampoule(1), it is characterised in that:The quartz ampoule(1)Inside it is provided with heating frame(2), the heating frame(2)Including cross Mica frame(2-1)With four heating wires(2-2), four heating wires(2-2)Respectively against in criss-cross mica frame(2-1)'s Right angle seam crossing, four heating wires(2-2)Two free terminations are reserved, remaining termination is sequentially connected in series, two free terminations Any one termination successively with temperature detect switch (TDS)(3), Thermal Cutoffs(4)After being connected, controller is connected to further through wire(5), Another termination of two free terminations is wired to controller(5);It is described to power off sensor from water(100)Positioned at stone Ying Guan(1)It is interior and abut against four heating wires(2-2)Side, it is described to power off sensor from water(100)It is wired to control Device(5);Also include a thermostatic sensor(6), the thermostatic sensor(6)It is wired to controller(5)On;It is described Quartz ampoule(1)Two-port respectively pass through epoxies glue(7)After sealing, glue is filled further through food grade(8)Sealing;
The quartz ampoule(1)With heating frame(2)Between gap location be filled with quartz sand;
It is described to power off sensor from water(100)Including one side opening, hollow cylindrical aluminium shell(101), the aluminum shell (101)External peripheral surface on circumferentially arranged have a circle groove(106), the aluminum shell(101)Inside there is thermistor (102), the thermistor(102)On be connected with two polyimide tubes(105), two polyimide tubes(105)Freedom End extends to aluminum shell(101)Outward, the length of any polyimide tube is longer than the length of another root polyimide tube, in heat Quick resistance(102)With aluminum shell(101)Between gap in be filled with resin I(103), in two polyimide tubes(105)With Thermistor(102)Junction scribbles resin II(104).
2. one kind according to claim 1 is built-in powers off thermostat from water, it is characterised in that:The thermistor (102)Using the resistance of PT-312-C8 types.
3. one kind according to claim 1 is built-in powers off thermostat from water, it is characterised in that:The resin I(103)Adopt With XS-733-4/K-7332 type resins.
4. one kind according to claim 1 is built-in powers off thermostat from water, it is characterised in that:The quartz ampoule(1)'s Two ends are set with a sucker.
5. a kind of built-in temperature control method that thermostat is powered off from water according to any one of Claims 1-4, its feature exists In:The heating frame(2)Two ends and epoxies glue(7)The distance between be more than 10mm, by the thermolysis of this distance, Ensure epoxies glue(7)Temperature be less than 50 DEG C;
The thermostatic sensor(6)Sensor is powered off with from water(100)The distance between be more than 50mm, perseverance is ensured by this distance Temperature sensor(6)Not managed interior temperature influence;
It is described to power off sensor from water(100)With four heating wires(2-2)The distance between be not more than 3mm, by this apart from energy Enough make to power off sensor from water(100)Temperature change in pipe is detected within the most fast time.
6. it is according to claim 5 it is a kind of it is built-in from water power off thermostat temperature control method, it is characterised in that:The control Device processed(5)On be provided with thermoregulator(9), when water temperature is reached into 36 DEG C, now, sensor is powered off from water(100)Place Temperature is 129 DEG C, therefore, sensor will be powered off from water(100)In thermistor(102)Resistance value conduct at 130 DEG C The benchmark of whole power supply is cut off, when temperature reaches 130 DEG C, whole circuit can cut off, and thermostat is stopped;Less than 130 DEG C When, by thermostatic sensor(6)Control normal work.
CN201610489326.4A 2016-06-28 2016-06-28 It is a kind of built-in from water power-off thermostat, temperature control method and from water power-off sensor Expired - Fee Related CN105994124B (en)

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CN106382669A (en) * 2016-10-31 2017-02-08 珠海格力电器股份有限公司 Design method for heating device, heating device and electric heater
CN108260230B (en) * 2018-01-18 2024-01-30 佛山市顺德区华申电器制造有限公司 Electric heating tube temperature controller assembly

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CN2314584Y (en) * 1997-11-11 1999-04-21 曾全增 Safety protective structure for aquarium heating device
CN2380029Y (en) * 1999-07-08 2000-05-31 杜志尧 Electronic fish-bowl constant-temp. heater
JP4620400B2 (en) * 2004-07-16 2011-01-26 日本特殊陶業株式会社 Temperature sensor and method of manufacturing temperature sensor
JP4821786B2 (en) * 2008-02-15 2011-11-24 株式会社デンソー Temperature sensor and temperature sensor integrated pressure sensor
CN202329859U (en) * 2011-11-21 2012-07-11 肇庆市金龙宝电子有限公司 High-sensitivity special thermistor temperature sensor for micro-electronic soya-bean milk machine
CN102735367A (en) * 2012-07-09 2012-10-17 深圳市敏杰电子科技有限公司 Temperature sensor for measuring surface temperature

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