CN105989919A - Cold application water-blocking type optical power cable filling past and production method thereof - Google Patents
Cold application water-blocking type optical power cable filling past and production method thereof Download PDFInfo
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- CN105989919A CN105989919A CN201510084268.2A CN201510084268A CN105989919A CN 105989919 A CN105989919 A CN 105989919A CN 201510084268 A CN201510084268 A CN 201510084268A CN 105989919 A CN105989919 A CN 105989919A
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Abstract
The invention discloses a cold application water-blocking type optical power cable filling past. The filling past comprises the following components in weight percentage: 70% to 80% of base oil; 2% to 5% of emulsifier; 5% to 10% of super absorbent polymer; 3% to 10% of thickener; 0.2% to 1% of antioxidant; and 0.2% to 0.8% of dispersant. The invention further provides a production method of the filling paste. The production method includes the following steps that: base oil is heated to 60 DEG C to 100 DEG C, a proper amount of an antioxidant, an emulsifier and a water resistance agent are added to the base oil, and an obtained liquid is fully stirred for 5 hours to 6 hours, and the liquid is completely emulsified, the liquid is fast cooled to room temperature through cooling equipment; a thickener and a dispersant are added into the liquid, and an obtained mixture is stirred uniformly for 0.5 hours to 1 hours; and polymer water-absorbent resin is added into the mixture, and a newly obtained mixture is stirred uniformly, air bubbles in the mixture are extracted through a vacuum pump, after air pumping, emptying is carried out. The filling paste produced by the production method of the invention has the advantages of good water resistance and lower production cost.
Description
Technical field
The present invention relates to the packing material of a kind of optical cable, be specifically related to a kind of cold application waterproofing type optical cable filling paste and manufacture method thereof.
Background technology
In recent years, development and application with communication electricity (light) cable, their long-term reliability is increasingly subject to people's attention, electricity (light) cable is during long-term use, erosion due to moisture and moisture, transmission performance is caused to decline, impact is normal to be used, people have passed by first generation maintenance by gas pressuriztion to the hot factice for filling of the second generation in the research of this block, finally arrive the use of the cold factice for filling of the third generation, but filling paste is as the important step in electricity (light) cable production, its performance indications directly influence the quality of cable, for example: it is to examine the quantity that oil is separated from filling paste at a certain temperature that the oil of filling paste separates, if oil separates excessive, then in use oil easily drips from cable core;Owing to filling paste containing many acidic components, if acid excessive, then impact, such as oxidation, corrosion etc. are produced on adjacent material;The chargeding performance of filling paste molecule, directly influences the electric conductivity of cable;And viscosity should have shear thinning function, i.e. the viscosity of filling paste declines with the rising of shear rate, generally, viscosity is i.e. difficult to excessive, is not easy to too small, because in process, wish that viscosity is little, it is simple to insert in cable core, but viscosity is too little, then process when filling paste be easy to run off, do not have the effect of buffering when cable core stress, and if viscosity is excessive, affect freely stretching of cable core, be easily generated stress and concentrate, cause bending loss, so filling paste in the market, very different.
Content of the invention
The present invention provides a kind of cold application waterproofing type optical cable filling paste, and this filling paste includes following components and weight percent content thereof:
Base oil:
70%-80%;
Emulsifying agent:
2%-5%;
Hydroscopic high-molecular resin: 5%-10%;
Thickener:
3%-10%;
Antioxidant:
0.2%-1%;
Dispersant:
0.2%-0.8%;
Waterproofing agent:
5%-10%。
Preferably, described base oil includes one or more in hydrogenation white oil, lubricating oil, synthesis alkene oil, methyl-silicone oil, macromolecule poly-a-olefin oil.
Preferably, described emulsifying agent includes APES, phenethyl phenol polyethenoxy ether, the one of AEO.
Preferably, described hydroscopic high-molecular resin includes the one in crosslinking sodium polyacrylate, polyacrylate resin, polyacrylonitrile resinoid, Starch with Acrylic Acid copolymer resin, carboxymethyl cellulose crosslinked thing.
Preferably, described thickener include white carbon, bentonite, diatomaceous one or more.
Preferably, described antioxidant include phenol antioxidant, phenyl amines antioxidant, tris phosphite kind antioxidant one or more.
Preferably, described dispersant includes one or more of fatty acid ester, fatty acid amide, paraffin, low-molecular-weight wax and metallic soap.
Further, providing a kind of method manufacturing above-mentioned cold application waterproofing type optical cable filling paste, the method comprises the following steps:
A, first base oil is heated to 60 DEG C of 100 DEG C of temperature after be separately added into appropriate antioxidant, emulsifying agent and waterproofing agent, be sufficiently stirred for 5 hours 6 hours, after liquid emulsifies completely, be rapidly cooled to room temperature by cooling device;
Secondly b, thickener, dispersant uniform stirring 0.5 hour 1 hour are added;
C, be eventually adding after hydroscopic high-molecular resin stirs by vavuum pump extraction stirred tank in bubble, blowing after bleeding and finishing.
Beneficial effects of the present invention: use cold application waterproofing type optical cable filling paste of the present invention, there is good block-water effect, its viscosity performance is excellent, cable core can be sufficient filling with, populated cable core electric conductivity is excellent, service life is long, further provide for the manufacture method of described cold application waterproofing type optical cable filling paste, the method at high temperature adds antioxidant, emulsifying agent and waterproofing agent, the material at high temperature recurring structure making interpolation changes, form new institutional framework after cooling, add thickener again, dispersant, after hydroscopic high-molecular resin, there is good soaking effect, cable after filling, not only block-water effect is good, and add conveniently, reduce the addition of waterproofing agent, reduce production cost.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is further illustrated.
Embodiment one
60g is hydrogenated with white oil, the base oil of 10g lubricating oil composition is poured into after being heated to 70 DEG C of temperature in kettle, 0.6g phenol antioxidant is sequentially added in it, 4.5g APES emulsifying agent, with 7.8g waterproofing agent, it is sufficiently stirred for 5 hours, it is rapidly cooled to room temperature by cooling device after whole liquid emulsifies completely, then mixed liquor after cooling adds the thickener of 6g white carbon and 2g diatomite composition, and 0.6g fatty acid ester dispersant, carry out uniform stirring 0.5 hour, the most backward mixed liquor stirring adds the hydroscopic high-molecular resin of 8.5g crosslinking sodium polyacrylate synthesis, by vavuum pump, the bubble in mixed liquor is extracted away after carrying out uniform stirring, after bleeding and finishing, mixed liquor is poured out container.
Embodiment two
The base oil of the synthesis alkene oil of 75g is poured into after kettle is heated to 80 DEG C of temperature, 0.2g phenol antioxidant and the antioxidant of 0.3g phenyl amines antioxidant composition is sequentially added in it, 3.5g phenethyl phenol polyethenoxy ether emulsifying agent, with 8g waterproofing agent, it is sufficiently stirred for 5.5 hours, it is rapidly cooled to room temperature by cooling device after whole liquid emulsifies completely, then the mixed liquor after cooling adds 5g bentonite thickener, and 0.5g paraffin dispersant, carry out uniform stirring 0.8 hour, the most backward mixed liquor stirring adds the hydroscopic high-molecular resin of 7.5g polyacrylonitrile resinoid synthesis, by vavuum pump, the bubble in mixed liquor is extracted away after carrying out uniform stirring, after bleeding and finishing, mixed liquor is poured out container.
Embodiment three
The base oil of 80g hydrogenation white oil is poured into after kettle is heated to 90 DEG C of temperature, 0.2g tris phosphite antioxidant is sequentially added in it, 2g AEO emulsifying agent, with 8.5g waterproofing agent, it is sufficiently stirred for 6 hours, it is rapidly cooled to room temperature by cooling device after whole liquid emulsifies completely, then the mixed liquor after cooling adds 3g diatomite thickener, and 0.3g paraffin dispersant, carry out uniform stirring 1 hour, the most backward mixed liquor stirring adds the hydroscopic high-molecular resin of 6g polyacrylonitrile resinoid synthesis, by vavuum pump, the bubble in mixed liquor is extracted away after carrying out uniform stirring, after bleeding and finishing, mixed liquor is poured out container.
The indices parameter of above example is as follows:
Technical indicator | Standard | Embodiment one | Embodiment two | Embodiment three |
Dropping point | 150℃ | > 200 | > 200 | > 200 |
Liberation of hydrogen value | ≤0.01ul/g | < 0.01 | < 0.01 | < 0.01 |
Oxidation induction value | ≥20min | > 20 | > 20 | > 20 |
Flash-point | ≥200℃ | > 200 | > 200 | > 200 |
Analysis oil | ≤2.0% | 0 | 0 | 0 |
Acid number | ≤1.0mgKOH/g | 0.14 | 0.16 | 0.24 |
Above content is to combine concrete preferred embodiment further description made for the present invention; it cannot be assumed that the present invention be embodied as be confined to these explanations; for those skilled in the art; without departing from the inventive concept of the premise; some simple deduction or replace can also be made, all should be considered as belonging to protection scope of the present invention.
Claims (8)
1. a cold application waterproofing type optical cable filling paste, it is characterised in that: this filling paste includes following components and weight percent content thereof:
Base oil: 70%-80%;
Emulsifying agent: 2%-5%;
Hydroscopic high-molecular resin:
5%-10%;
Thickener: 3%-10%;
Antioxidant: 0.2%-1%;
Dispersant: 0.2%-0.8%;
Waterproofing agent: 5%-10%.
2. cold application waterproofing type optical cable filling paste according to claim 1, it is characterised in that: described base oil includes one or more in hydrogenation white oil, lubricating oil, synthesis alkene oil, methyl-silicone oil, macromolecule poly-a-olefin oil.
3. cold application waterproofing type optical cable filling paste according to claim 1, it is characterised in that: described emulsifying agent includes APES, phenethyl phenol polyethenoxy ether, the one of AEO.
4. cold application waterproofing type optical cable filling paste according to claim 1, it is characterised in that: described hydroscopic high-molecular resin includes the one in crosslinking sodium polyacrylate, polyacrylate resin, polyacrylonitrile resinoid, Starch with Acrylic Acid copolymer resin, carboxymethyl cellulose crosslinked thing.
5. according to claim 1 cold application waterproofing type optical cable filling paste, it is characterised in that: described thickener include white carbon, bentonite, diatomaceous one or more.
6. according to claim 1 cold application waterproofing type optical cable filling paste, it is characterised in that: described antioxidant include phenol antioxidant, phenyl amines antioxidant, tris phosphite kind antioxidant one or more.
7. cold application waterproofing type optical cable filling paste according to claim 1, it is characterised in that: described dispersant includes one or more of fatty acid ester, fatty acid amide, paraffin, low-molecular-weight wax and metallic soap.
8. the method for cold application waterproofing type optical cable filling paste described in a manufacturing claims 1, it is characterised in that: comprise the following steps:
A, first base oil is heated to 60 DEG C of 100 DEG C of temperature after be separately added into appropriate antioxidant, emulsifying agent and waterproofing agent, be sufficiently stirred for 5 hours 6 hours, after liquid emulsifies completely, be rapidly cooled to room temperature by cooling device;
Secondly b, thickener, dispersant uniform stirring 0.5 hour 1 hour are added;
C, be eventually adding after hydroscopic high-molecular resin stirs by vavuum pump extraction stirred tank in bubble, blowing after bleeding and finishing.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107481797A (en) * | 2017-08-07 | 2017-12-15 | 扬泰氟(清远)电线电缆有限公司 | A kind of water-proof cable |
CN109608882A (en) * | 2019-02-11 | 2019-04-12 | 重庆泰山电缆有限公司 | A kind of silicone rubber formulations and preparation method thereof |
CN111868594A (en) * | 2018-03-28 | 2020-10-30 | 陶氏环球技术有限责任公司 | Coating composition with polysiloxane |
CN116200043A (en) * | 2023-02-28 | 2023-06-02 | 山东黄河新材料科技有限公司 | Cable paste oil suitable for use in low-temperature environment and preparation method thereof |
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US6085009A (en) * | 1998-05-12 | 2000-07-04 | Alcatel | Water blocking gels compatible with polyolefin optical fiber cable buffer tubes and cables made therewith |
CN101645329A (en) * | 2008-08-06 | 2010-02-10 | 上海鸿辉光通材料有限公司 | Water-blocking filling paste for optical cable |
CN101770055A (en) * | 2009-01-06 | 2010-07-07 | 上海鸿辉光通材料有限公司 | Low-density water repellent filling paste for optical cables |
CN104004363A (en) * | 2014-06-06 | 2014-08-27 | 南通畅达光电缆材料有限公司 | Cold application type optical cable water stop filling factice and preparation method thereof |
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US6085009A (en) * | 1998-05-12 | 2000-07-04 | Alcatel | Water blocking gels compatible with polyolefin optical fiber cable buffer tubes and cables made therewith |
CN101645329A (en) * | 2008-08-06 | 2010-02-10 | 上海鸿辉光通材料有限公司 | Water-blocking filling paste for optical cable |
CN101770055A (en) * | 2009-01-06 | 2010-07-07 | 上海鸿辉光通材料有限公司 | Low-density water repellent filling paste for optical cables |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107481797A (en) * | 2017-08-07 | 2017-12-15 | 扬泰氟(清远)电线电缆有限公司 | A kind of water-proof cable |
CN111868594A (en) * | 2018-03-28 | 2020-10-30 | 陶氏环球技术有限责任公司 | Coating composition with polysiloxane |
CN111868594B (en) * | 2018-03-28 | 2023-03-28 | 陶氏环球技术有限责任公司 | Coating composition with polysiloxane |
CN109608882A (en) * | 2019-02-11 | 2019-04-12 | 重庆泰山电缆有限公司 | A kind of silicone rubber formulations and preparation method thereof |
CN116200043A (en) * | 2023-02-28 | 2023-06-02 | 山东黄河新材料科技有限公司 | Cable paste oil suitable for use in low-temperature environment and preparation method thereof |
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