CN105987598A - Regenerative furnace pump - Google Patents
Regenerative furnace pump Download PDFInfo
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- CN105987598A CN105987598A CN201510046164.2A CN201510046164A CN105987598A CN 105987598 A CN105987598 A CN 105987598A CN 201510046164 A CN201510046164 A CN 201510046164A CN 105987598 A CN105987598 A CN 105987598A
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Abstract
The invention discloses a regenerative furnace pump and relates to aluminum casting furnaces. The regenerative furnace pump is characterized in that the contour of a hearth chamber is of a water drop shape, the hearth chamber is provided with an air channel (17), a heat accumulator (19) is formed at the bottom of the hearth chamber, the heat accumulator (19) is formed by rolling a strip (34), radiating air channels (36) are formed in the upper surface and the lower surface of the heat accumulator (19), air flow passes the gaps, dispersed in the strip (34), of the air channels (36), and the heat accumulator (19) accumulates heat to heat cold air entering the furnace; a pump body (2) is communicated with a pipe (6), the pipe (6) is connected with a connector plate (57), the connector plate is connected with a gate valve (9), the slideway (16) of the gate valve (9) is inserted into and pulled out of the connector plate (57), the pipe orifice of the connector plate (57) is communicated with the hole of the gate valve (9), the pump body (2) can convey molten aluminum into the hearth chamber of a regenerative furnace, and the gate valve (9) is still stopped by a blind plate (14) if the connector plate (57) is separated from the slideway (16).
Description
Technical field
The present invention relates to casting, especially cast aluminium holding furnace.
Background technology
The holding furnace of current existing casting hub, converting aluminum needs fire door hole to be to tilt, and door is naturally also inclination
, the pressed sealing device of door also can only be incline direction, therefore, and the door sky that only horizontal rotation opens and closes
Between, additionally door the most only horizontally rotates keying, and the keying of door is moved in hands ability push-and-pull, so the motion rail of door
Mark is not inconsistent with direction, fire door hole, and door can not have insulating sections to embed in fire door hole, and therefore, holding furnace invention is several
Since 10 years, the heat insulating ability at door position is the weakest.
Existing holding furnace, the most suitable furnace temperature 700-800 DEG C of temperature of pressure release aerofluxus, it is usually at present with compression
Air pressurized rise liquid mold, with after emit.Air discharge abandons as not having " cost ", and actually this is not so,
It is electrical heat energy that pressure release gas carries heat, abandons steam equal to abandoning electric energy, cost of idleness beyond doubt.
Certainly, current holding furnace cost of idleness is not only also to abandon a steam, and the waste of maximum is
Aluminum liquid oxidation is serious, and its aluminum liquid lost value is not less than heating power consumption cost, produces a large amount of oxidizing slag additional very
The arduous labor skimmed more.The particularly insulation of stove needs heating high-power heating time the best, cause pyrogen part
Neighbouring liquid aluminum temperature is too high, and oxidizing slag is a lot, and i.e. electric energy that expend reduce again recovery rate of iron more, lose it
It is greatly cast aluminium cost killer.
Also can not be optimistic be the common fault being incubated the most integrated poured the best burner hearth, reason is due to burner hearth
The thermograde of refractory material ectonexine is poor, produces internal layer inconsistent with the flatulence of heat type yardstick of outer layer, the temperature of internal layer
Degree highly expanded yardstick is big, and the temperature low bulk yardstick of outer layer is little, and the bigger swell increment of internal layer is burst and split overall burner hearth,
Aluminum liquid passes through crackle infiltration and invades heat-insulation layer material hole, makes the insulation material of stove lose heat-insulating property.At present
Stove, insulation is not the effect that insulation material and insulation construction produce, mainly adding by heating
Heat maintains temperature.Obviously electric energy is wasted.
In order to avoid burner hearth material cracks, new stove is reached the standard grade and is used extremely slow heating curve (more than 10 day), dries
The roasting time is the longest, and waste adds thermoelectric power in a large number, and the slow material thermal resistance that in fact heats up again the most still exists, ectonexine
Thermograde difference will not be because of the disappearance that heats up slowly, on the burner hearth chamber Cracking Theory of integrated poured molding, difficulty is avoided,
In fact the baking integrated poured burner hearth of 10 days also has water droplet to go out, it is seen that in stove, the outer temperature difference of stove is big.
For power saving, laborsaving, raising recovery rate of iron, low-cost production, it is desirable to have a kind of door can embed door
Stove in mouthful hole, do not lose the stove of the stove of exhausting heat energy, not aluminium oxide liquid, do not ftracture in the burner hearth chamber that is rapidly heated
Wheel hub casting furnace.
Summary of the invention
The present invention is directed to the above-mentioned technical issues that need to address, it is provided that a kind of regenerative furnace pump.
The present invention adopts the following technical scheme that
A kind of regenerative furnace pump, has body, including:
Stove, pump,
Described stove, its thorax chamber contoured drops of wall, drops profile is by big camber line and little camber line phase
Cutting line composition, top, thorax chamber is provided with multiple horizontal air flue, and air flue connects vertical airway, and thorax wall is by three
Masonry more than layer is built by laying bricks or stones, and inner liner is ceramic body layer, and other is thermal-insulation masonry wall layer, and thermal-insulation masonry wall surface is pasted
Attached aluminium foil, molds the space layer of fine powder between masonry and masonry, fine powder is more than 2.7 mineral compositions by proportion,
Granularity≤320 mesh, containing≤800 mesh smaller particle size fine powders in≤320 mesh fine powders, smaller particle size fine powder includes 1-2%
Nanometer or close to nano level fine powder, molded heat storage bottom thorax chamber, heat storage is by band spooling
Molding, molds radial air flue groove, the seam that air-flow is dispersed between band by air flue groove with following above
Clearance flow crosses heat storage, heat storage top connection airway, the bottom of heat storage bottom connection furnace shell interlayer, folder
Layer top connection air flue ring, air flue ring is provided with turnover gas house steward;
Pump communicating pipe, pipe is connected with adapter plate, and adapter plate connects the family of power and influence, and the slideway of the family of power and influence inserts or pull out joint
Plate, adapter plate has the bulb connecting tube of ball head nest movable inlaying pipe, and the slideway of the family of power and influence is respectively arranged at two ends with oil cylinder,
Two oil cylinders push away adapter plate and a blind plate in opposite directions, push away adapter plate and move to slideway center, the pore of adapter plate and the family of power and influence
Hole through, pump can enter into accumulation of heat burner hearth chamber by conveying aluminum liquid, and oil cylinder pushes away blind plate, and blind plate pushes away adapter plate and moves
Pore deviation family of power and influence hole, the family of power and influence is ended by blind plate in hole, and blind plate is further continued for pushing away adapter plate, and adapter plate divides with slideway
From, the family of power and influence is still ended by blind plate in hole.
The described family of power and influence is provided with two spring cases, and two spring cases are arranged on valve seat by bolt, and bolt is respectively
Being fixed with two U-shaped spring planks on two spring cases, U-shaped spring plank has molded spring key, and the tip of spring key molds
Having abrasion resistant convex, the spring case position that the back side of the tip abrasion resistant convex of spring key is corresponding forms disc spring nest, puts in nest
Being equipped with disc spring, the elastic force of the spring force of disc spring and spring key is made a concerted effort in the tip of spring key, the abrasion resistant convex of spring key tip
Bringing pressure to bear on valve plate, blind plate, valve plate, blind plate are stressed closely sealed with chute surface at the slideway of the family of power and influence;Oil cylinder
Promoting valve plate to slideway center, pipe turns on valve pipe, oil cylinder pushing blind plate, and blind plate promotes guiding valve plate inclined
Moving center family of power and influence cut-off, blind plate is longer one times than valve plate, oil cylinder pushing blind plate, and blind plate promotes pipe joint to arrive
Beyond abrasion resistant convex pressure span, pipe joint separates with the family of power and influence, and the family of power and influence ends.
The angular sealing surface of described fire door connects fire door plate, and level below the protuberance of sealing surface, on protuberance
Face and following angle-degree, the two sides angle-degree of protuberance, doorway is also horizontally disposed with below hole, door
Above and the two sides in mouthful hole and three face geometric similarities of door, door is connect forearm by door bolt pivot hinge, forearm by
Arm pin hinge connects large arm, and large arm is connect mounting seat by mounting seat pin hinge, and mounting seat is fixed on fire door plate,
Forearm and large arm set handle, the handle that manual forearm and large arm set, and large arm swings with seat pin axle for axle, forearm
Swinging with arm bearing pin for axle, door swings with bearing pin for axle, and protuberance translation embeds hole, doorway, hold down gag pressure
Gu door locking seals.
The pressure arm section hollow-core construction of described door, hollow parts lays oil cylinder oil cylinder, and pressure arm with bolt is
Axle center is arranged on ladder, and ladder is fixed on fire door plate, and one section of pressure arm presses solidly door locking, pressure arm
One end axle connect and have upper bolt, the screw above upper bolt and handwheel coordinates, the screw below handwheel and spiral shell
Bolt coordinates, and upper bolt is different with the hand of spiral identical pitch of bolt, and the bolt head of bolt withstands on fire door plate
One section that supports pressure arm presses solidly door locking.
. according to the stove described in a kind of regenerative furnace pump described in claim, it is characterised in that furnace shell semi-circular plate two
Side connects arc side plate respectively, and semi-circular plate top connects the flange of cover plate, connection half end socket below of semi-circular plate,
Half end socket connects base plate and one end of two arc plates, and the other end of arc plate connects spherical plate, and spherical plate is also connected with
Arc also connects cone plate, connection slope, the limit arc plate of cone plate, and slope arc plate connects arc below,
Limit above the arc plate of slope connects the limit, lower section of header board, and the limit above header board connects the limit, lower section of fire door plate, fire door
Plate is provided with doorway, and doorway is provided with door, and the top of fire door plate connects a surface plate, and surface plate is provided with
The limit of one circular arc, the limit of circular arc connects a short arc plate, and short arc plate connects the flange of cover plate, fire door plate dual-side
Connecting two arc side plates, arc side plate is connected above the flange of cover plate, and the limit below arc side plate connects cone plate, ball
Panel, arc plate, its cone plate, spherical plate, arc plate can also is that the bi-curved part of Cornu Bovis seu Bubali.
Described heat storage can be that the house steward with stove connects, and heat storage is wrapped in the heat-insulation layer of tank body, reason
The air-flow that house steward is discharged into changes into being discharged into by the mouth of pipe of tank body lower part.
Described pump case and pump cover composition cavity, have wheel to seal, have close below impeller above the impeller in cavity
Mounting, the outer unit diameter of diaphragm seal, less than film trap outside diameter 2mm, is provided with spring, impeller below diaphragm seal
Axle journal operates in bearing, and the axle journal head of impeller is threadeded with the lower end of power transmission shaft, and power transmission shaft top is connected with
Motor, motor is provided with counterweight and vertically moves the amount of expanding with heat and contract with cold compensating power transmission shaft, and there are two axles on power transmission shaft top
Envelope, power transmission shaft is provided with pore, the blank pipe inside of pore connection power transmission shaft and cooling dome between two axle envelopes
Cooling gas-bearing formation, the cooling gas-bearing formation of cooling dome has an air inlet, and cooling gas is entered by cooling gas-bearing formation by air inlet
In the blank pipe of power transmission shaft, in blank pipe, cooling gas lets out biography by the connection ridge pointed orifice gap of impeller Yu power transmission shaft
The axial play of moving axis, is discharged by the gas outlet of sleeve upper end, and in blank pipe is closed in gas outlet, cooling air pressure is more than pump pressure,
Cooling gas uses nitrogen or argon, and air-flow is by dehydrogenation in the ventilative convex aluminum liquid being stirred in impeller.
The positive effect of the present invention is as follows:
The fire door of the present invention has insulation projection, level below protuberance, is also water below hole, doorway
Flat setting, adds upper-large-arm and forearm and mounting seat hinge-connection, has untied a difficult problem for three-dimensional with the motion of bidimensional,
Though being little improvement, but the projection horizontal movement of door embeds in tilted door hole finally, breaks through insulation
Stove invention an open question the most always.
The thermal insulator protuberance of door is embedded in fire door hole, high insulating effect undoubtedly.And below hole, doorway
Being horizontally disposed with advantage is, the liquid level of aluminum water can also improve, and can increase the volume of holding furnace.
Valve union and the combination of the family of power and influence, it is achieved that Guan Yulu quickly connects the dual-use function with valve, it is possible to close
Envelope transfusion aluminum enters stove and is cast as possibility by inertia gas lift liquid, it is achieved aluminum liquid does not aoxidizes, and air is not mixed into inertia
Gas, keeps the purity of noble gas.
The burner hearth chamber stress of water droplet arc shape is uniform, and thermal deformation is the most uniform.
The insulation furnace shell of water droplet arc shape provides abundant furnace bottom space, can in abundant furnace bottom space
The heat storage of sufficiently large volume is set.The heat storage of sufficiently large volume, it is possible to the heats absorbing pressure release air-flow more,
And significantly reduce pressure release gas temperature, the net quantity of heat of heat storage savings can also heat for super charge stream,
Heat vented gasses being stayed heat storage is taken back in burner hearth, reduces power consumption.Secondary drops in shell interlayer
Temperature, reduces pressure release delivery temperature further, pressure release delivery temperature is fallen below minimum, takes full advantage of housing
The function of regulation temperature.Thus it is possible to the keying commutation function function of enough conventional valve controls expensive indifferent gas
Body circulation is reused, and noble gas use cost falls below minimum.Maximum benefit is that of avoiding aluminum liquid oxygen
Change, not only reduce cost, also cut the whole operation skimmed work and fry alum recovery aluminum.
Described burner hearth is built by laying bricks or stones by the masonry of more than three layers, molds the space of fine-powder bed between masonry and masonry
Fill fine powder.Small grain size fine particulates enough stops aluminum liquid to permeate, and the surface of small grain size microgranule is numerous, hot spoke
Passing through of penetrating repeatedly reflected refraction need to increase radiation thermal resistance.Thermal-insulation masonry wall surface adhered aluminium foil, metallic aluminium
Having a good heat radiation reflecting properties, microgranule and masonry are attached to the heat of the aluminium foil synthesizing multilayer time of thermal-insulation masonry wall
Radiation resistance interlayer.The infiltration of aluminum liquid can be stoped to improve again thermal resistance, microgranule and aluminium foil and the combination of thermal-insulation masonry wall
Improve heat insulation effect, the thermal efficiency of heating can be improved.
And the mobility of particulate layer and the combination of masonry, it is possible to compensation internal layer differs with the thermal expansion of outer interlayer
Cause property, does not ftractures so burner hearth cavity material can be rapidly heated.
It is difficult to it is contemplated that furnace shell air-cooled low temperature volumetric expansion is little, just makes up box hat thermal expansion more than fire-resistant
The thermal expansion of material is poor, can tightly wrap up the coefficient of thermal expansion burner hearth masonry less than box hat, have prevention to build burner hearth by laying bricks or stones
The effect of cracking.
In sum: door enters hole good heat insulation, pump aluminum enters stove non-oxidation, recovery rate of iron 100%, cuts and skims
Copying aluminum operation, improve working performance rate, can heat up soon and not ftracture in thorax chamber, power saving, cost-saving.
Accompanying drawing explanation
Accompanying drawing 1 is the embodiment cross section view of regenerative furnace pump of the present invention;
Accompanying drawing 2 is the schematic top plan view in Fig. 1;
Accompanying drawing 3 is the B partial enlarged view in Fig. 1;
Accompanying drawing 4 is the C partial enlarged view in Fig. 1;
Accompanying drawing 5 is Fig. 1, Tu4Zhong heat storage fragmentary, perspective view;
Accompanying drawing 6 is the heat-accumulator tank generalized section in Fig. 2;
Accompanying drawing 7 is the A partial enlarged view in Fig. 1;
Accompanying drawing 8 is the further zoomed-in view of A local in Fig. 1;
Accompanying drawing 9 is that the A in Fig. 8 is to schematic diagram;
Accompanying drawing 10 is the mechanism for opening/closing demonstration graph of H local gate in Fig. 9;
Accompanying drawing 11 is hold down gag two view of H local gate in Figure 10;
Accompanying drawing 12 is facade projection's view at visual angle in Fig. 1;
Accompanying drawing 13 is the left view in Figure 12;
Accompanying drawing 14 is the E partial enlarged view in Fig. 1;
Accompanying drawing 15 is the D partial enlarged view in Fig. 1;
Accompanying drawing 16 is the G partial enlarged view in Figure 15;
In the accompanying drawings.1 stove 256 pipe 7 house stewards 8 of pump 3 cooling dome 4 motor transport 9, tank
Valve 10 convex 12 spring plank 13 abrasion resistant convex 14 blind plate 15 power transmission shaft 16 slideway 17 air flues 18 of breathing freely are led
Trachea 19 heat storage 21 air flue ring 22 interlayer 23 disc spring 24 seals spiral shell on 25 valve seat 27 spring cases 28
Bolt 29 handwheel 30 bolt 31 pressure arm 32 ladder 34 band 35 oil cylinder 36 air flue groove 37 spring key 40
Heat-accumulator tank 41 powder layer 42 air inlet 43 axle seals 44 pore 45 bulb 46 cusp holes 47
Axial play 48 gas outlet 49 sleeve pipe 50 pump case 51 bearing 52 impeller 53 takes turns sealing 54 diaphragm seals 55
Pump cover 56 spring 57 valve plate 59 bearing pin 60 forearm 61 arm bearing pin 62 large arm 63 seat pin axle 64 is installed
Seat 67 short arc plate 68 surface plate 69 semi-circular plate 70 arc side plate 71 header board 72 cone plate 73 slope arc plates 74
The half big camber line 79 little camber line 80 fire door plate of end socket 75 arc plate 76 spherical plate 77 arc 78.
Detailed description of the invention
The present invention is described in further detail with detailed description of the invention below in conjunction with the accompanying drawings.
It it is the total structure of the present invention shown in accompanying drawing 1-2.
It it is the structure of stove shown in accompanying drawing 2-6.
Described stove 1, its thorax chamber contoured drops of wall, drops profile is by big camber line 78 and little arc
The tangent line of line 79 forms, and top, thorax chamber is provided with multiple horizontal air flue 17, and air flue 17 connects vertical airway
18, thorax wall is built by laying bricks or stones by the masonry of more than three layers, and inner liner is ceramic body layer, and other is thermal-insulation masonry wall layer,
Thermal-insulation masonry wall surface adhered aluminium foil, molds the space layer of fine powder 41 between masonry and masonry, fine powder is by proportion
More than 2.7 mineral compositions, granularity≤320 mesh ,≤320 mesh fine powders contain≤800 mesh smaller particle size fine powders,
Smaller particle size fine powder includes the nanometer of 1-2% or close to nano level fine powder, thorax has molded accumulation of heat bottom chamber
Body 19, heat storage 19, by band 34 spooling molding, molds radial air flue groove 36, gas with following above
Flowing the gap being dispersed between band 34 by air flue groove 36 and flow through heat storage 19, heat storage 19 top connects
Airway 18, the bottom of heat storage 19 bottom connection furnace shell interlayer 22, interlayer 22 top connection air flue ring
21, air flue ring 21 is provided with turnover gas house steward 7;
It it is the structure of pump connection stove shown in accompanying drawing 7-9.
Pump 2 communicating pipe 6, pipe 6 is connected with adapter plate 57, and adapter plate 57 connects the family of power and influence 9, the slideway of the family of power and influence 9
16 insert or pull out adapter plate 57, and adapter plate 57 has the bulb connecting tube 6 of ball head nest movable inlaying pipe 6, door
The slideway 16 of valve 9 is respectively arranged at two ends with oil cylinder 35, and two oil cylinders 35 push away adapter plate 57 and a blind plate 14 in opposite directions,
Pushing away adapter plate 57 and move to slideway 16 center, the pore of adapter plate 57 is through with the hole of the family of power and influence 9, and pump 2 can be defeated
Sending aluminum liquid to enter into accumulation of heat burner hearth chamber, oil cylinder 35 pushes away blind plate 14, and blind plate 14 pushes away adapter plate 57, and to move pore inclined
From the family of power and influence 9 hole, the family of power and influence 9 is ended by blind plate 14 in hole, and blind plate 14 is further continued for pushing away adapter plate 57, adapter plate 57
Separating with slideway 16, the family of power and influence 9 is still ended by blind plate 14 in hole.
It it is family of power and influence's detailed construction of stove shown in accompanying drawing 6-8.
The family of power and influence 9 is provided with two spring cases 27, and two spring cases 27 are arranged on valve seat 25 by bolt, spiral shell
Bolt is respectively fixed with two U-shaped spring planks 12 on two spring cases 27, and U-shaped spring plank 12 has molded spring key 37,
The tip of spring key 37 has molded abrasion resistant convex 13, the bullet that the back side of the tip abrasion resistant convex 13 of spring key 37 is corresponding
Spring box 27 position forms disc spring nest, is placed with disc spring 23, the spring force of disc spring 23 and spring key 37 in nest
Elastic force is made a concerted effort in the tip of spring key 37, and the abrasion resistant convex 13 of spring key 37 tip brings pressure to bear on valve plate 57, blind plate
14, valve plate 57, blind plate 14 are stressed closely sealed with chute surface at the slideway 16 of the family of power and influence 9;Oil cylinder 35 promotes valve
Plate 57 is to slideway 16 center, and pipe 6 turns on valve pipe, and oil cylinder 35 promotes blind plate 14, blind plate 14 to push away
The movable pulley plate 57 off center position family of power and influence 9 ends, and blind plate 14 is longer than valve plate 57 one times, and oil cylinder 35 pushes away
Dynamic blind plate 14, blind plate 14 promotes pipe joint 7 to arrive beyond abrasion resistant convex 13 pressure span, pipe joint 7 and the family of power and influence
9 separate, and the family of power and influence 9 ends.
It it is the Men Yumen mechanism for opening/closing detailed construction of stove shown in accompanying drawing 10.
The angular sealing surface 24 of fire door 5 connects fire door plate 80, and level below the protuberance of sealing surface 24 is convex
Go out above portion with following angle 3-15 degree, the two sides angle 7-17 degree of protuberance, below hole, doorway also
Being to be horizontally disposed with, the above and two sides in hole, doorway and three face geometric similarities of door 5, door 5 is by door bolt axle
59 hinge-connection forearms 60, forearm 60 is by arm bearing pin 61 hinge-connection large arm 62, and large arm 27 is by mounting seat bearing pin
63 hinge-connection mounting seats 64, mounting seat 64 is fixed on fire door plate 80, forearm 60 and large arm 62 and sets handle,
The handle that manual forearm 60 and large arm 62 set, large arm 62 swings with seat pin axle 63 for axle, and forearm 60 is with arm
Bearing pin 61 swings for axle, and door 5 swings with bearing pin 59 for axle, and protuberance translation embeds hole, doorway, compresses dress
Put and press solidly door locking sealing.
It it is the seal pressure arm detailed construction of fire door shown in accompanying drawing 11.
The pressure arm 31 section hollow-core construction of door 5, hollow parts lays oil cylinder oil cylinder 35, pressure arm 31 with
Bolt 30 is arranged on ladder 32 for axle center, and ladder 32 is fixed on fire door plate 80, the one of pressure arm 31
Section presses solidly door 5 and locks, and one end axle of pressure arm 31 connects upper bolt 28, upper bolt 28 and handwheel 29
The screw of top coordinates, and screw and bolt below handwheel 29 coordinate, upper bolt 28 and the spiral side of bolt
Different to identical pitch, the bolt head of bolt withstands on and supports one section of pressure arm 31 on fire door plate 80 and press solidly door 5
Locking.
It it is the welding detailed construction of furnace shell shown in accompanying drawing 12-13.
Stove described in a kind of regenerative furnace pump the most according to claim 1, it is characterised in that furnace shell semi-circular plate
69 dual-sides connect arc side plate 70 respectively, and semi-circular plate 69 top connects the flange of cover plate, semi-circular plate 69 times
While connect half end socket 74, half end socket 74 connects base plate and one end of two arc plates 75, the other end of arc plate 75
Connecting spherical plate 76, spherical plate 76 is also connected with arc 77 and also connects cone plate 72, the one of cone plate 72
Connection slope, bar limit arc plate 73, slope arc plate 73 connects arc 77 below, before the limit above slope arc plate 73 connects
The limit, lower section of plate 71, the limit above header board 71 connects the limit, lower section of fire door plate 80, and fire door plate 80 is provided with
Doorway, doorway is provided with door 5, and the top of fire door plate 80 connects a surface plate 68, and surface plate 68 is arranged
Having the limit of a circular arc, the limit of circular arc connects a short arc plate 67, and short arc plate 67 connects the flange of cover plate, fire door plate
80 dual-sides connect two arc side plates 70, and arc side plate 70 is connected above the flange of cover plate, below arc side plate 70
Limit connects cone plate 72, spherical plate 76, arc plate 75, and its cone plate 72, spherical plate 76, arc plate 75 also may be used
To be the bi-curved part of Cornu Bovis seu Bubali.
It it is the detailed construction of pump portion shown in accompanying drawing 14-16.
Pump case 50 and pump cover 55 form cavity, have wheel sealing 53, impeller above the impeller 52 in cavity
Having diaphragm seal 54 below 52, the outer unit diameter of diaphragm seal 54 is less than film trap outside diameter 2mm, diaphragm seal 54
Lower section is provided with spring 56, and impeller 52 axle journal operates in bearing 51, the axle journal head of impeller 52 and power transmission shaft
The lower end of 15 is threaded, and power transmission shaft 15 top is connected with motor 4, and motor 4 is provided with counterweight and vertically moves compensation
The amount of expanding with heat and contract with cold of power transmission shaft 15, there are two axle envelopes 43 on power transmission shaft 15 top, and power transmission shaft 15 seals at two axles
Being provided with pore 44 between 43, pore 44 connects the internal cooling gas with cooling dome 3 of blank pipe of power transmission shaft 15
Layer, the cooling gas-bearing formation of cooling dome 3 has air inlet 42, cooling gas to be entered biography by air inlet 42 by cooling gas-bearing formation
In the blank pipe of moving axis 15, the cooling gas connection ridge pointed orifice gap by impeller 52 with power transmission shaft 15 in blank pipe
46 axial plays 47 letting out power transmission shaft 15, are discharged by the gas outlet 48 of sleeve pipe 49 upper end, and gas outlet 48 is closed,
In blank pipe, cooling air pressure uses nitrogen or argon more than pump pressure, cooling gas, and air-flow is stirred to leaf by ventilative convex 10
Dehydrogenation in aluminum liquid in wheel 52.
The using method of regenerative furnace pump:
1, new stove be rapidly heated operating procedure: a. first reduce pressure big current start heating baking, heat up
The power supply that normally heats up is replied to 200 DEG C.B. it is incubated 2 hours after the normal power supply that heats up.C. all QI KOU are closed,
In house steward 2 pumped down, form vacuum in stove, be warming up to 300 DEG C and be incubated 3 hours.The most quickly rise
Temperature is to 700 DEG C, and the programming rate that slows down is to 0.5-1 DEG C per minute.E. heat up after reaching the furnace temperature normally used,
It is incubated and comes into operation for 3 hours.
2, the use of pump requires: a. pump is before use or stand-by period need to preheat at preheater, and preheating has inertia
Gas shield, the residual alumina chemical conversion bonding impeller of aluminium sesquioxide in preventing pump.B., before conveying aluminum liquid, first connect
Connect valve plate 57 in the position of slideway 16 off center, to promoting valve plate 57 to slideway centre bit when of pressure release
Putting pressure release, pressure release thermal inertia air-flow preheating tube wall also purges inner air tube to after transhipment tank, and pump is defeated converts aluminum in startup
Liquid (pump pressure does not affect more than furnace pressure and normally rises die casting).C., after having carried aluminum liquid, it is pumped into preheater stand-by.
Last it is noted that above example is only in order to illustrate technical scheme, rather than it is limited
System;Although the present invention being described in detail with reference to previous embodiment, those of ordinary skill in the art
It is understood that the technical scheme described in previous embodiment still can be modified by it, or to wherein
Portion of techniques feature carries out equivalent;And these amendments or replacement, do not make the basis of appropriate technical solution
Matter departs from the concept of embodiment of the present invention technical scheme.
Claims (6)
1. a regenerative furnace pump, has body, including: stove (1), pump (2),
Described stove (1), its thorax chamber contoured drops of wall, drops profile by big camber line (78) with
Little camber line (79) tangent line forms, and top, thorax chamber is provided with multiple horizontal air flue (17), and air flue (17) connection is hung down
Straight airway (18), thorax wall built by laying bricks or stones by the masonry of more than three layers, and inner liner is ceramic body layer, and other is guarantor
Temperature courses of masonry, thermal-insulation masonry wall surface adhered aluminium foil, mold the space layer of fine powder (41) between masonry and masonry,
Fine powder more than 2.7 mineral compositions, granularity≤320 mesh, is contained≤800 mesh less by proportion in≤320 mesh fine powders
Granularity fine powder, smaller particle size fine powder includes the nanometer of 1-2% or close to nano level fine powder, becomes bottom thorax chamber
Type goes out to have heat storage (19), heat storage (19) by band (34) spooling molding, to mold radiation with following above
Shape air flue groove (36), heat storage is flow through in the gap that air-flow is dispersed between band (34) by air flue groove (36)
(19), heat storage (19) top connection airway (18), heat storage (19) bottom connection furnace shell interlayer (22)
Bottom, interlayer (22) top connection air flue ring (21), air flue ring (21) is provided with turnover gas house steward (7);Store
In hot body (19) can also is that the heat-insulation layer being wrapped in tank body (40), tank body (40) is connected with house steward (7), gas
Stream is discharged into by tank body (40) lower nozzle;
Pump (2) communicating pipe (6), pipe (6) is connected with adapter plate (57), and adapter plate (57) connects the family of power and influence (9), the family of power and influence
(9) slideway (16) inserts or pull out adapter plate (57), and adapter plate (57) has ball head nest movable inlaying pipe (6)
Bulb connecting tube (6), the slideway (16) of the family of power and influence (9) is respectively arranged at two ends with oil cylinder (35), and two oil cylinders (35) are in opposite directions
Push away adapter plate (57) and a blind plate (14), push away adapter plate (57) and move to slideway (16) center, adapter plate (57)
Pore is through with the hole of the family of power and influence (9), and pump (2) can enter into accumulation of heat burner hearth chamber by conveying aluminum liquid, and oil cylinder (35) pushes away blind
Plate (14), blind plate (14) pushes away adapter plate (57) the mobile pore deviation family of power and influence (9) hole, and the family of power and influence (9) hole is by blind plate (14)
Cut-off, blind plate (14) is further continued for pushing away adapter plate (57), and adapter plate (57) separates with slideway (16), the family of power and influence (9)
Hole is still ended by blind plate (14).
2. according to the stove described in claim 1 regenerative furnace pump, it is characterised in that the family of power and influence (9) is provided with two
Individual spring case (27), two spring cases (27) are arranged on valve seat (25) by bolt, and bolt is respectively fixed with two
U-shaped spring plank (12) is on two spring cases (27), and U-shaped spring plank (12) has molded spring key (37), spring key (37)
Tip molded abrasion resistant convex (13), the spring that the back side of the tip abrasion resistant convex (13) of spring key (37) is corresponding
Box (27) position forms disc spring nest, is placed with disc spring (23), the spring force of disc spring (23) and spring key (37) in nest
Elastic force make a concerted effort in the tip of spring key (37), the abrasion resistant convex (13) of spring key (37) tip brings pressure to bear on valve plate
(57), blind plate (14), valve plate (57), blind plate (14) slideway (16) in the family of power and influence (9) is stressed and chute surface
Closely sealed;Oil cylinder (35) promotes valve plate (57) to slideway (16) center, and pipe (6) turns on valve pipe, oil cylinder (35)
Promoting blind plate (14), blind plate (14) promotes guiding valve plate (57) the off center position family of power and influence (9) cut-off, blind plate (14)
Ratio valve plate (57) length one times, oil cylinder (35) promotes blind plate (14), and blind plate (14) promotes pipe joint (7) to wear-resisting
Beyond convex (13) pressure span, pipe joint (7) separates with the family of power and influence (9), and the family of power and influence (9) ends.
3. according to the stove described in claim 1 regenerative furnace pump, it is characterised in that the inclination of fire door (5) is close
Front cover (24) connects fire door plate (80), and level below the protuberance of sealing surface (24), with following above protuberance
Angle 3-15 degree, the two sides angle 7-17 degree of protuberance (), doorway is also horizontally disposed with below hole,
Above and the two sides in hole, doorway and three face geometric similarities of door (5), door (5) is by door bolt axle (59) hinge-connection
Forearm (60), forearm (60) is by arm bearing pin (61) hinge-connection large arm (62), and large arm (27) is by mounting seat bearing pin (63)
Hinge-connection mounting seat (64), mounting seat (64) is fixed on fire door plate (80), forearm (60) and large arm (62) and sets handle
The handle that hands, manual forearm (60) and large arm (62) set, large arm (62) is that axle swings with seat pin axle (63), little
Arm (60) is that axle swings with arm bearing pin (61), and door (5) is that axle swings with bearing pin (59), and protuberance translation embeds
Hole, doorway, hold down gag presses solidly door locking and seals.
4. according to the stove described in a kind of regenerative furnace pump described in claim 1 or 4, it is characterised in that door (5)
Pressure arm (31) section hollow-core construction, hollow parts lays oil cylinder oil cylinder (35), and pressure arm (31) is with bolt
(30) being that axle center is arranged on ladder (32), ladder (32) is fixed on fire door plate (80), pressure arm (31)
One section presses solidly door (5) locking, and one end axle of pressure arm (31) connects upper bolt (28), upper bolt (28) and
The screw of handwheel (29) top coordinates, and screw and the bolt of handwheel (29) lower section coordinate, upper bolt (28) and spiral shell
The hand of spiral identical pitch of bolt is different, and the bolt head of bolt withstands on and supports pressure arm (31) on fire door plate (80)
One section press solidly door (5) locking.
5. according to the stove described in claim 1 regenerative furnace pump, it is characterised in that furnace shell semi-circular plate (69)
Dual-side connects arc side plate (70) respectively, and semi-circular plate (69) top connects the flange of cover plate, semi-circular plate (69)
Connecting half end socket (74) below, half end socket (74) connects base plate and one end of two arc plates (75), arc plate (75)
The other end connect spherical plate (76), spherical plate (76) is also connected with arc (77) and also connects cone plate (72),
Connection slope arc plate, one limit (73) of cone plate (72), slope arc plate (73) connects arc (77), slope arc below
The limit of plate (73) top connects the limit, lower section of header board (71), and the limit of header board (71) top connects fire door plate (80)
Limit, lower section, fire door plate (80) is provided with doorway, and doorway is provided with door (5), and the top of fire door plate (80) connects
Having a surface plate (68), surface plate (68) to be provided with the limit of a circular arc, the limit of circular arc connects a short arc plate (67),
Short arc plate (67) connects the flange of cover plate, and fire door plate (80) dual-side connects two arc side plates (70), arc side plate (70)
Being connected above the flange of cover plate, the limit of arc side plate (70) lower section connects cone plate (72), spherical plate (76), arc
Plate (75), its cone plate (72), spherical plate (76), arc plate (75) can also is that the bi-curved part of Cornu Bovis seu Bubali.
6. according to the stove described in claim 1 regenerative furnace pump, pump, it is characterised in that pump case (50)
Forming cavity with pump cover (55), impeller (52) top in cavity has wheel to seal (53), and impeller (52) lower section has
Diaphragm seal (54), the outer unit diameter of diaphragm seal (54) is less than film trap outside diameter 2mm, diaphragm seal (54) lower section
Being provided with spring (56), impeller (52) axle journal operates in bearing (51), the axle journal head of impeller (52) and transmission
The lower end of axle (15) is threaded, and power transmission shaft (15) top is connected with motor (4), and it is vertical that motor (4) is provided with counterweight
The amount of expanding with heat and contract with cold of motion compensation power transmission shaft (15), there are two axles envelope (43), power transmission shaft in power transmission shaft (15) top
(15) between two axles envelope (43), pore (44) it is provided with, in the blank pipe of pore (44) connection power transmission shaft (15)
Portion and the cooling gas-bearing formation of cooling dome (3), the cooling gas-bearing formation of cooling dome (3) has air inlet (42), and cooling gas is by entering
QI KOU (42) enters in the blank pipe of power transmission shaft (15) by cooling gas-bearing formation, and cooling gas is by impeller (52) and transmission
Connection ridge pointed orifice gap (46) of axle (15), lets out the axial play (47) of power transmission shaft (15), by sleeve pipe (49)
The gas outlet (48) of end is discharged, and gas outlet (48) are closed, and in blank pipe, cooling air pressure is adopted more than pump pressure, cooling gas
With nitrogen or argon, air-flow is stirred to dehydrogenation in the aluminum liquid in impeller (52) by ventilative convex (10).
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CN201510046164.2A CN105987598B (en) | 2015-01-29 | 2015-01-29 | Pump aluminum charging heat preservation furnace |
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CN201510046164.2A CN105987598B (en) | 2015-01-29 | 2015-01-29 | Pump aluminum charging heat preservation furnace |
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CN105987598B CN105987598B (en) | 2020-02-14 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108284210A (en) * | 2017-09-21 | 2018-07-17 | 新疆八钢铁股份有限公司 | The method for improving continuous casting production quick change success rate |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2000292066A (en) * | 1999-04-08 | 2000-10-20 | Rozai Kogyo Kaisha Ltd | Tilting unit for tilting thermal storage burner of melting furnace |
CN202709724U (en) * | 2012-08-13 | 2013-01-30 | 巢湖云海镁业有限公司 | Energy-saving environment-protection magnesium alloy smelting furnace with heat storage-type burners |
CN104942273A (en) * | 2015-01-29 | 2015-09-30 | 李宗保 | Heat-storage maintaining furnace |
-
2015
- 2015-01-29 CN CN201510046164.2A patent/CN105987598B/en active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000292066A (en) * | 1999-04-08 | 2000-10-20 | Rozai Kogyo Kaisha Ltd | Tilting unit for tilting thermal storage burner of melting furnace |
CN202709724U (en) * | 2012-08-13 | 2013-01-30 | 巢湖云海镁业有限公司 | Energy-saving environment-protection magnesium alloy smelting furnace with heat storage-type burners |
CN104942273A (en) * | 2015-01-29 | 2015-09-30 | 李宗保 | Heat-storage maintaining furnace |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108284210A (en) * | 2017-09-21 | 2018-07-17 | 新疆八钢铁股份有限公司 | The method for improving continuous casting production quick change success rate |
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