CN105986412A - Electric device of washing machine, washing machine and method for driving and braking washing machine - Google Patents
Electric device of washing machine, washing machine and method for driving and braking washing machine Download PDFInfo
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- CN105986412A CN105986412A CN201510044695.8A CN201510044695A CN105986412A CN 105986412 A CN105986412 A CN 105986412A CN 201510044695 A CN201510044695 A CN 201510044695A CN 105986412 A CN105986412 A CN 105986412A
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Abstract
The invention discloses an electric device of a washing machine and the washing machine. The electric device comprises a power supply modulator, a stator unit and a rotor unit. More than one rotor unit group is arranged on a rotary drum of the washing machine. The material of the rotor unit comprises permanent magnets or magnetizers or combination of the above. Multiple permanent magnet rotor units are arranged around a rotary drum in the same magnetic pole direction. The stator unit at least is installed on a frame fixation part, close to the outer edge of the rotary drum. The periodic relative air gap formed by the stator unit and the rotor unit is no greater than 90 mm. The power supply modulator is used for supplying power to a winding in the stator unit in order to form a magnetic pole direction which is opposite to the polarity opposite to the motion direction of the permanent magnet rotor units. The power supply modulator obtains a user's program instruction through a control panel and correspondingly outputs timing sequence current so that drive/brake of the electric device is achieved. The washing machine is at least provided with a set of electric devices.
Description
Technical field
The present invention relates to the motorized designs field of washing machine, be specifically related to the electric device structure of a kind of washing machine, power supply
Modulator approach and to the driving of washing machine electric device and braking method.
Background technology
Washing machine relates to the household electrical appliance of huge numbers of families, and energy-saving and emission-reduction are significant, it is estimated that China at least 200,000,000
Platform washing machine, if averagely every less with 1 degree of electricity, can save 2,400,000,000 degree of electricity every year.Current China market
Washing machine mainly has roller washing machine and rotary drum washing machine, two big class washing machinees to be respectively arranged with its pluses and minuses.
Roller washing machine rises in Europe, and clothes washing method is to imitate rod hammering to beat medicated clothing principle design, utilizes motor
Mechanical work make cylinder rotate, medicated clothing is the most elevated in cylinder to be thrown, then promotes and throw, does repetition
Motion, adds that the common effect of detergent and water makes clothes washing clean.Pulsator washing machine rises in Japan, work
Making principle is driven impeller to rotate by motor, relies on and is contained in the impeller positive and negative rotation bottom washing tub, drives on medicated clothing
Lower left and right ceaselessly overturns, and makes between medicated clothing, between medicated clothing and bucket wall, mildly rubs, washing in water
Wash and under the effect of agent, realize decontamination cleaning.Pulsator washing machine has single barrel, set bucket, twin-tub various ways, typically recognizes
The advantage high for having relatively simple for structure, clean rate, but big to wear of clothes rate, many with water.
Market generally believes that the advantage of roller washing machine is that medicated clothing is without being wound around, washing uniform, wear rate impeller to be compared
Washing machine is little by 10%, the medicated clothing such as washable cashmere, Pilus Caprae seu Ovis, real silk, accomplishes full scale wash, it is also possible to heating, makes
Detergent fully dissolves, and gives full play of the decontamination usefulness of detergent;High concentration laundry can also be formed in bucket
Liquid, brings preferable laundry effect in the case of water saving.Some roller washing machines than rotary drum washing machine, except
Outside laundry, dehydration, the function such as degerming, the drying of also sterilizing, upper draining, meet different geographical and living environment
Consumer demand.The most prominent advantage of tumbling-box washing machine is the water-saving technology that have employed and control water yield size, one
As type washing machine washing 5KG medicated clothing standard water is 50L, only pulsator washing machine 1/3.
Roller washing machine has the time-consuming and shortcoming of power consumption, and time-consuming ordinary consumer is acceptable, and (laundry processes is super
After an hour, pulsator washing machine about 40 minutes), but power consumption is open defect, although use converter technique
The inferior position of its power consumption can be alleviated, but it is undisputable fact that roller washing machine more consumes electricity than other types washing machine.
Although roller washing machine is known as the power consumption normally washed at 200-400 watt, because of power consumption figure multiplication during repeatedly dehydration
Add (being directly proportional to rotating speed), if water temperature is added to 60 degree, wash one secondary more than 100 minutes, power consumption 1.5 degree
Left and right (is not counted in drying institute power consumption).By contrast, the power consumption of rotary drum washing machine is much smaller.
But, either roller washing machine or rotary drum washing machine, power consumption is all the most considerable, and its power consumption mainly exists
On the motor configured;In recent years since, technological development business generally attempt apply PWQ technology to control motor speed,
To scheme to reduce the purpose of washing machine power consumption, but the basic ideas controlled are typically established at the knot of existing motor
On the basis of structure, research and development main flow concentrates on the phase angle position control thought category that motor internal rotates.
Summary of the invention
It is an object of the invention to overcome existing washing machine adapted cellular construction motor, to motor mode office
It is limited to inverter current direction and the design defect of phase angle position control, it is provided that a kind of power supply modulator that passes through is by external power source
Changing into the design of sequential power supply mode, electric device no longer uses the tradition of cellular construction motor to set simultaneously
Meter, simple in construction, torque is big, and technique easily realizes.
The electric device of a kind of energy-saving washer that the present invention provides, described electric device includes power supply modulator 1, determines
Subelement 3a and rotor unit 3b;On the turning barrel 5 of described washing machine, more than one rotor unit is set around turning barrel
Group, and each rotor unit group at least includes two spaced rotor unit 3b;The material of described rotor unit
Including permanent magnet or magnetic conductor, or both combine setting;When rotor unit group is contained within multiple PM rotor unit
During 3b1, the pole orientation that PM rotor cell rings is arranged around turning barrel is identical;Described stator unit 3a at least installs
One near turning barrel outer rim frame 4 on, its periodicity formed with rotor unit 3b is relative to air gap 3d not
More than 90mm;
Described power supply modulator 1 includes power input 1a, logic signal input end 1d and sequential current output terminal
1b, its power input electric connection of power supply 10, the control panel 2 of logic signal input end electrical connection washing machine, sequential
The inside winding of current output terminal electrical connection stator unit 3a;Described power supply modulator to inside stator unit 3a around
Group power supply makes stator unit form the direction of electromagnetic pole, is set to and PM rotor unit 3b1 motion pole in opposite directions
Property is contrary;The power supply modulator winding corresponding output timing electric current in inside to stator unit, it is achieved described electric device
Driving/braking.
Preferably, described power supply 10 includes the unidirectional current that regular alternating current is electric and rectified, and arbitrarily electrical storage device.
Described permanent magnet be conventional magnet steel, neodymium iron boron etc. one class with fixed magnetic pole and pole orientation not because of external magnetic field
And the material changed;Described magnetic conductor be in conventional magnetizing mediums a class self not carrying magnetic but feel under outside magnetic field effect
Answer magnetisation and the pole orientation material contrary with outer magnetic field direction.
Preferably, several cincture turning barrel 5 homopolarities of described PM rotor unit 3b1 are to setting, including N/S two
Pole line 9 normal coaxial with turning barrel 7 overlap/vertical 4 kinds of typical combination states, and at 4 kinds of typical combination shapes
On the basis of state, line deflection in N/S the two poles of the earth is less than 25 degree of angles.
Preferably, described rotor unit 3b (including PM rotor unit 3b1 and magnetic conductor rotor unit 3b2)
The position being arranged on turning barrel includes being entrenched in turning barrel outer rim, inner edge or inside and carrying out integrated design with turning barrel
Manufacture;Rotor unit do not affect be installed on turning barrel on the premise of do not limit shape, multiple combinations are perfectly even arranged.
Preferably, described stator unit 3a is formed by least one set good wire wounded core, and its Inside coil winding can
Arbitrarily series, parallel connects, or forms multi-thread external loop by drawing centre tap between different windings;To dispatch from foreign news agency
The mode connected can be two lines or the loop of multi-thread composition;
Preferably, electromagnetic pole the two poles of the earth that the internal winding of described stator unit 3a or the combination energising of some stator units are formed
Line 9 is vertical with the normal 7 of turning barrel 5 or overlaps, including deflection less than 25 degree of angles;
It is furthermore preferred that several stator units 3a can be at the frame 4 position combination in any arrangement near turning barrel 5, bag
Include some described stator unit 3a and be symmetrically installed around the frame opposite site of turning barrel;The arrangement combination of multiple stator units
Electromagnetic pole direction arrange, it then follows the principle that the magnetic pole in opposite directions that moves with PM rotor unit 3b1 is contrary.
Preferably, described electric device also includes that sensing device, described sensing device include that some energy sense described rotor
Unit 3b and stator unit 3a is relative to the sensing unit 3c of position, its sensing letter ad hoc with described power supply modulator
Number input 1c electrical connection;Described electric device at least arranges a sensing unit inside frame 4;
It is furthermore preferred that described sensing device also includes that the inside winding of stator unit, described internal winding include around fixed
The multi-thread external loop being in series between winding and some stator unit windings of subelement magnetic core.
In the present invention, outside power supply 10 is converted to sequential electric current by described power supply modulator 1, makes in electric device
Stator unit be limited at power supply modulator set time domain periodic be energized and power-off.
In the present invention, the described washing machine containing any of the above-described electric device, described washing machine contain the most a set of such as
The electric device that Claims 1 to 4 is arbitrary, described turning barrel be included in washing machine internal crouch put drum-type, place vertically
Impeller-type and the structure tiltedly put.Described washing machine also includes turning barrel 5, frame 4, control panel 2 and power supply
10;Described frame 4 is box-like, the described sealing work of the band air-tight movable window that any shaped solid material is made
Dynamic window is arranged on top or the side of frame;The horizontal cross-section of described frame 4 is square, rectangle, triangle, circle
Shape and other arbitrary shapes.
Preferably, the control panel 2 of described washing machine includes that some CPU selecting switch and built-in control program patrol
Collecting system in combination, its logic function is independently arranged, also can be by the part logic function of power supply modulator or whole logic merit
Can be integrated in control panel.
The invention also discloses the electric device driving method of a kind of aforementioned washing machine, the method is according to described rotor list
Unit 3a and the position relationship of described stator unit 3b, control turning barrel by power supply modulator output timing electric current and rotate;
Described sequential defines according to turning barrel direction of rotation, described sequential electric current according to stator unit electromagnetic field at turning barrel
On useful effect interval combine the rotor unit number on turning barrel and several make and break periods T be set, each break-make week
Phase T includes power time domain and power-off time domain;Described power supply time domain is positioned at the 30 degree≤θ≤90 degree corresponding time period,
Described θ is rotor unit direction institute around stator unit electromagnetic field captivation suffered by axle Yu its normal component of force on turning barrel
The dynamic angle formed.In described power-off time domain, power supply modulator 1 does not export electric current.
Depending on the rotating speed of described turning barrel combines time sequence frequency/cycle according to the sequential current intensity that power supply modulator exports
Justice;
Preferably, the electric current of described power supply time domain not notch shape, frequency and dutycycle.
Preferably, described power supply modulator at least includes, in power supply time domain, the period of the day from 11 p.m. to 1 a.m that two sections of different current amplitudes are different
Territory, and up time sequence is that amplitude diminishes successively, the amplitude in power supply time domain or its period of the day from 11 p.m. to 1 a.m territory is linearly successively decreased with sequential relation;
Or in 2KSuccessively decrease relation, described index K value 0.5 to 0.9;Or be following relation: It/ A=(I0―Ig)
Sin θ, wherein I0For the current intensity that energising is initial, IgCurrent intensity for the end time that is energized.
Preferably, described method also includes aligning step;Described aligning step is by stator unit and rotor unit cycle
Property trapping gap relatively, be in the state (θ is 0) of same normal as benchmark coordinate and fiducial time, when rotor list
Unit's every time forward is to reference seat timestamp, and power supply modulator carries out a time and returns 0 calibration and record this cycle time,
By comparing cycle time to reference seat target with rotor unit forward last time, thus know the revolution of electric device
Time phase and rotating speed, and control to export electric current.
The invention also discloses the electric device braking method of described washing machine, the method is at described rotor unit convergence
Stator unit, rotor unit normal coaxial with at stator unit is relative and is at least one time domain away from state
In, the program output timing electric current set by power supply modulator 1 is controlled turning barrel 5 and brakes;
Described sequential defines according to turning barrel direction of rotation;Described rotor unit convergence stator unit is 0≤θ≤30
Spend the corresponding time period, described θ be rotor unit on turning barrel around stator unit electromagnetic field captivation suffered by axle and its
The dynamic angle that the direction of normal component of force is formed.
Preferably, described method also includes aligning step, and θ is 0 as benchmark coordinate and base by described aligning step
Between Zhun Shi, know rotor unit convergence/relatively/away from the location status of stator unit by sensing device.
Preferably, described output electric current rate-determining steps includes when the rotating speed of turning barrel is not up to setting value at Preset Time,
Described power supply modulator strengthens the intensity of exported electric current automatically;And when turning barrel rotating speed or energising frequency reach to set
Threshold value time, described power supply modulator automatically reduces exported current intensity or automatically powers off.
The present invention is directed to the application characteristic of washing machine, power supply is implanted the Technology of NC Programming optimized, specify that electronic dress
The sequential power-up period put and work-based logic are constituted, it is achieved efficient electricity-saving.The electric device of washing machine of the present invention is at machinery
Being designed as unit structural form in structure and not as conventional motors, described stator unit is connected in frame can
Being analogous to the stator of motor, described rotor unit can be analogous to the rotor of motor with turning barrel combination;With turning barrel week
Phase property rotates, and rotor unit and stator unit can form periodic magnetic interaction, owing to sensing device is the most all
Phase sexuality is answered, and power supply modulator can sentence the relative position knowing rotor unit with stator unit from its signal obtained, thus
Send accordingly and there is the sequential electric current of regularity realize the work-based logic of washing machine.
It is an advantage of the current invention that: electric device has the obvious energy-saving effect that sequential power supply control brings, with this scheme
The washing machine structure carrying out matched design is simple, and electric device effectively can adapt in turning barrel variation combination, low cost
The design requirement of high-end energy-saving washer.
Accompanying drawing explanation
Fig. 1 is a kind of basic machine structural representation of electric device of the present invention.
Fig. 2 a is that PM rotor unit arranges schematic diagram at a kind of magnetic pole of turning barrel.
Fig. 2 b is that PM rotor unit arranges schematic diagram at the another kind of magnetic pole of turning barrel.
Fig. 2 c is that magnetic conductor rotor unit arranges schematic diagram in the one of turning barrel.
Fig. 3 a is that stator unit winding two ends line is set to the schematic diagram vertical with turning barrel normal.
Fig. 3 b is the schematic diagram that stator unit winding two ends line is set to overlap with turning barrel normal.
Fig. 3 c be stator unit matrix around core top just structural representation to turning barrel inner edge.
Fig. 4 a is base structure and the electromagnetic force Directional Decomposition schematic diagram of electric device.
Fig. 4 b is the view that rotor unit and stator unit are in same normal.
Fig. 5 a is the groundwork logical schematic of power supply modulator.
Fig. 5 b is the block combiner schematic diagram of a kind of digital technology logic realizing power supply modulator.
Fig. 5 c is the another kind of work-based logic schematic diagram of power supply modulator.
Fig. 6 a is the time diagram that power supply modulator exports that electric current is periodicity break-make.
Fig. 6 b is that a kind of two rank constant currents taper off the electric current time diagram of relation.
Fig. 6 c is a kind of first rank current constant, the time diagram of the curved relation of successively decreasing of second order electric current.
Fig. 6 d is a kind of multi-stage current time diagram in relation of successively decreasing continuously.
Fig. 6 e is the pulse subset envelope schematic diagram of the curved relation of successively decreasing of a kind of amplitude.
Fig. 6 f is the energising logical schematic of stator unit two rotor units of combination.
Fig. 7 a is a kind of partial structurtes schematic diagram of stator unit 8 rotor units of combination.
Fig. 7 b is that turning barrel counterclockwise rotates corresponding a kind of cycle power on/off time domain schematic diagram.
Fig. 7 c is a kind of energising logical schematic of stator unit 8 rotor units of combination.
Fig. 7 d is a kind of cycle power on/off time domain schematic diagram that turning barrel is rotated clockwise correspondence.
Fig. 8 is a kind of partial structurtes schematic diagram of two stator unit 8 rotor units of combination.
Fig. 9 is a kind of partial structurtes schematic diagram of 4 stator unit 12 rotor units of combination.
Figure 10 a is the structural representation arranging a rotor unit group on turning barrel.
Figure 10 b is the structural representation arranging two rotor unit groups on turning barrel.
Accompanying drawing identifies:
1, power supply modulator;1a, DC supply input;1b, sequential current output terminal;1c, induced signal are defeated
Enter end;1d, logic signal input end;2, control panel;3a, stator unit;3b, rotor unit;3b1, forever
Magnet rotor unit;3b2, magnetic conductor rotor unit;3c, sensing unit;3d, air gap;4, frame;5, turn
Bucket;6, turning barrel axle center;7, coaxial normal;8, turning barrel tangent line;9, winding the two poles of the earth line;10, power supply;θ、
Electromagnetic force suffered by rotor unit and the angle of its normal component of force.
Detailed description of the invention
The present invention is described in detail further with embodiment below in conjunction with the accompanying drawings.
The bulk mechanical structure of a kind of electric device of washing machine of the present invention is not as it is shown in figure 1, this washing machine has
Cellular construction motor, the base structure of electric device includes stator unit 3a and rotor unit 3b, and stator unit is by extremely
Few one group of good wire wounded core forms, and good wire generally uses copper cash or copper facing aluminum core line, and core material is this area
Known to technical staff a kind of under the action of a magnetic field internal state change and produce the material of higher complementary field;
Stator unit winding is the most, and the pcrmeability of magnetic core is the highest, the strongest to the electromagnetic action of rotor unit.
As shown in fig. 4 a, it is arranged on leans on when turning barrel 5 outer rim arranges a rotor unit 3b, a stator unit 3a
In the frame of nearly turning barrel outer rim, the air gap 3d that both move relative is sufficiently small, then the stator of rotor unit convergence energising
During unit, can be by its electromagnetic force;In one embodiment, the S pole-face of PM rotor unit 3b1 to
Arranging in turning barrel, the N pole-face of stator unit winding energising is to turning barrel inner edge, and both magnetic action are attracting to make turning barrel
Accelerated motion, as shown in Figure 2 a;In another embodiment, the S polar motion of PM rotor unit 3b1 is in opposite directions
Stator unit, corresponding thereto, both are similarly the N pole reverse bucket direction of rotation of stator unit winding energising in magnetic action
Attracting, as shown in Figure 2 b;If being provided that magnetic conductor rotor unit 3b2 on turning barrel, it is by stator because it carries magnetic
Extremely, no matter how the energising direction of stator unit winding is arranged, and both are phase at magnetic action in unit electromagnetic field inducing institute
Inhale, as shown in Figure 2 c;This stator unit electromagnetic pole and the electricity that the setting of rotor unit attracting relation is washing machine of the present invention
The basic model of dynamic device, the material of the rotor unit that turning barrel is arranged can be magnetic conductor, it is also possible to be permanent magnet,
Preferably two kinds different substrate materials combinations are arranged;Preferably two kinds substrate combination arrange and are because permanent magnet and magnetic conductor has master
Dynamic load magnetic and by two kinds of different qualities of dynamic load magnetic, can combine according to its different qualities variation, drives adapting to washing machine
Move, brake the technology of multiple real-time status and control requirement.
Electromagnetic force F suffered by above-mentioned rotor unit can be analyzed to coaxial normal 7 direction F10With tangent line 8 direction F11, wherein
Contributive around axle 6 to rotor unit is tangential forces F11, F and F10Direction define dynamic angle theta.Turn
Electromagnetic force suffered by subelement is relevant to the electromagnetic action interval of stator unit, single column or the I-shaped stator around core
The unit electromagnetism line of force passes through the maximum of air gap, corresponding to electromagnetic pole the two poles of the earth line 9 with it at the normal residing for turning barrel
7 is vertical, as shown in Figure 3 a;Column or the I-shaped stator unit around core also may be configured as electromagnetic pole the two poles of the earth line 9
Overlapping at the normal 7 residing for turning barrel with it, as shown in Figure 3 b, this set-up mode is usually the combination of multiple stator unit
Select during arrangement;For matrix around the stator unit of core, its electromagnetic force is interval to the useful effect of rotor unit, is positioned at
Matrix is in the range of core both upper ends thereof is just to the two ends of turning barrel 5 inner edge, as shown in Figure 3 c.
When axle convergence stator unit, there is F and F in rotor unit11The state overlapped, this special state shows
Overlap around axle tangent line 8 direction with rotor unit for F, with effective stress of electromagnetic force state description rotor unit
Interval, corresponding to rotor unit be in stator unit coaxial normal 7 trapping gap relative on the basis of (θ is 0 state),
θ is (described ± to define according to the direction of rotation of turning barrel) in the interval, position of ± 90 degree;When θ is 0, F10
For maximum, F11Be 0, this state to rotor unit around axle without contribution, as shown in Figure 4 b;F11And F10Be a pair this
Disappear those long kinematic variableses, its theoretical strong and weak conversion with θ be 45 degree as separation, at the state table of θ > 45 degree
It is now with around axle driving force F11Being main, the status and appearance θ < 45 degree is with brake force F10It is main.
The actuation techniques scheme of the electric device of washing machine of the present invention is: corresponding 30 degree≤θ≤90 degree of power supply modulator
Time domain energising, remaining time domain power-off;In this energising time domain, should select at 60 degree≤θ based on the design of economize on electricity
The time domain energising of≤90 degree of even 75 degree≤θ≤90 degree;Need to make full use of the design of turning barrel rotary inertia, can
Select the time domain energising of even 30 degree≤θ≤90 degree 45 degree≤θ≤90 degree;Owing to θ is in 45 degree of states of <
With considerable F10, lost economize on electricity in 30 degree of state energisings of θ < and optimized design sense;This electricity preferably driven
The disconnected time domain of circulation as shown in Figure 6 a, wherein T1For conduction time, T2And T0It is power-off time, (T1+T2+T0) structure
Become Timing driver current cycle T.The braking technology scheme of the electric device of washing machine of the present invention is: power supply modulator
Corresponding T2And T0Part time domain or all time domain be set to energising, described T2For rotor unit around axle convergence stator list
The time domain of corresponding 0 degree≤θ≤30 degree of unit, described T0For rotor unit around axle away from the corresponding time domain of stator unit;
In like manner, there is considerable tangential electromagnetic force F due to 30 degree of states of θ >11, unhelpful to Brake Design.
The corresponding control according to ∠ θ state to switching electricity of above-mentioned power supply modulator, can approximate transform be relative time
Control, because power supply modulator can be sentenced known that θ is from 90 degree to 0 degree, i.e. (T by timing alignment1+T2) time period,
As long as setting T1With T2Relative time, be i.e. similar to the switching electric control to θ corresponding state;Such as control θ
The time domain energising of corresponding 90 degree to 45 degree, can briefly be set in (T1+T2) time period initiate 1/2 time domain energising,
1/2 time domain power-off afterwards;In like manner, when the time domain controlling corresponding 30 degree to 0 degree of θ is energized, can briefly be set in
(T1+T2) time period initiate 2/3 time domain power-off, 1/3 time domain energising afterwards;(T1+T2) time period be one with
The amount that turning barrel rotating speed is relevant, to determine that the state that θ is 90 degree judges to there will be partially cycle time when turning barrel speed change
Difference, owing to power supply modulator correspondence θ is that 0 degree of state is provided with time calibration, need to correct in next cycle in time.
∠ θ is an association stator unit and the magnetic interaction hidden variable of the turning barrel rotor unit plan of establishment, works as machine
After stator unit setting on frame (including that combination is arranged) scheme determines, the while that corresponding θ being the aobvious state position of 90 degree
It is determined;Be typically use θ be 90 degree and θ be 0 aobvious state position judge electric device as sensing device
The one foundation of internal position relatively, and power supply modulator is sent accordingly work order;θ is the accurate position of 90 degree
Put be one to turning barrel radian, air-gap separation, stator unit around the relevant value of the parameters such as core shape and arrangement thereof, have many
Plant theoretical model, should be through test inhabitant area during specific design.Power supply modulator exports driving or the work of stalling current accordingly
Logic, both can be controlled circuit by ordinary tap and realize, it is possible to use CPU programming to combine power model group circuit realiration,
Or the special chip using large scale integrated circuit technology to manufacture realizes.
The work-based logic transformation directive signal of power supply modulator is typically to obtain from the sensing unit 3c being connected in frame,
As Fig. 5 a shows, common sensing unit is magnetoelectric induction winding, Hall element or photoelectric encoder etc., works as rotor
Unit is when axial period moves, and sensing unit can obtain the rate of change of electric current (voltage) and feed back to power supply modulator,
Power supply modulator is sentenced according to this induced signal and is known that the relative position of rotor unit sends sequential electric current accordingly.According to biography
The operating accuracy of sense unit and reliability requirement, can arrange one or several sensing units in frame, even deform
For the mode fed back from said stator unit Multiple coil and the winding feedback using stator unit two-wire wounded core
Mode obtains work-based logic transformation directive signal (as Fig. 5 c shows), now the induced signal input of power supply modulator
Holding the most built-in, its response processes the working procedure logic to power supply modulator and proposes high requirement.
T1Time domain is attended by the F showing as brake force10, have one and drive and braking, useful work and power consumption/heat radiation
Optimal selection problem, due to F10Driving electric device is potential accumulated heat source, and cannot in Timing driver electric current
By F10It is completely separated, a kind of weakening F10The preferred version affecting potential accumulated heat is: at T1By strong for energising in time domain
Degree/amplitude is set to successively decrease with sequential, and this preferred version includes arranging the son that m >=2 energising intensity is successively decreased with sequential
Collection, such as it is constant that constant current subset that after arranging two sections, strength ratio front rank in rank are little, 5 stage strengths successively decrease successively
Electric current, utilize pulse digit technology arrange m be 30,3K or 30K amplitude successively decreases the subset etc. constituted successively.
The technical scheme that energising intensity/amplitude is successively decreased with sequential is numerous, such as, be set to sequential linear decrease, it is possible to set
It is set to by maximum by 2KRelation sequential is successively decreased, and K span is the positive number of 0.5 to 0.9, etc.;Fig. 6 b is
The design that a kind of two rank constant currents are successively decreased with sequential, Fig. 6 c be a kind of first rank current constant, second order electric current be song
The design that line successively decreases, Fig. 6 d be a kind of multi-stage current in the design successively decreased continuously, its multi-stage current is strong
The amplitude envelope of degree is closer to It/ A=(I0―Ig) preference relation of sin θ, power savings is the best;Fig. 6 e is
The amplitude envelope trend signal that the electric current of a kind of sequential end time that is energized is not 0, intensity is successively decreased with sequential therebetween
Figure.
For the simple analysis example that a stator unit 3a combines 2 rotor unit 3b, in turning barrel one rotation
In cycle π stator unit respectively with 2 rotor unit generation magnetic action, rotor unit is around the axial period most of the time
It is not at the electromagnetic force valid interval of stator unit, in should first considering in electric current timing cycles T during programming
Break time T0, and then preferably power-off time T2With driving T conduction time1, improving the utilization rate of electric energy, Fig. 6 f is
A kind of sequential logic schematic diagram driving energising of this simple analysis example.Fig. 7 a is that a stator unit combines 8
The structural representation sketch of rotor unit, in one swing circle π of turning barrel stator unit respectively with 8 rotor units
Magnetic action occurs, and the sequential electric current of power supply modulator is divided into 8 (T1+T2+T0) cycle, Fig. 7 b denotes
A kind of set the T T corresponding as direction of rotation counterclockwise with turning barrel during π/81、T2And T0The signal district of sequential
Territory, Fig. 7 c is the energising logical schematic of one of them cycle T.Rotor unit not arranges The more the better, its
Number on turning barrel is limited to the interval corresponding space occupy-place of suffered stator unit electromagnetic force useful effect, otherwise electricity
The sequential current cycle of modulator of source correspondence output can overlap.
The moment of power supply modulator startup power supply and set electric current sequential directly define the direction of rotation of turning barrel,
With Fig. 7 b for stating example, the interval setting of sequential current start correspondence counterclockwise 30 degree≤θ≤90 degree, turning barrel
Corresponding counterclockwise rotation;It is that-90 degree are to the intervals that θ is-30 degree when sequential current start corresponds to θ
And (described ± relatively to define so that θ is 0) is set, then turning barrel is rotated clockwise accordingly, and Fig. 7 d indicates
A kind of structure is similar with Fig. 7 a, set timing cycles T is similarly π/8 and turning barrel turns clockwise direction phase
Corresponding T1、T2And T0The signal region of sequential.
Fig. 8 is the structural representation sketch of two stator unit 8 rotor units of combination, and two stator units are at turning barrel
One swing circle respectively with 8 rotor unit generation electromagnetic forces.Shown in Fig. 9 is that 4 stator units exist
The structural representation sketch of 12 rotor units in an annular ring on corresponding turning barrel in frame, at turning barrel swing circle
In, power supply modulator to provide 12 cycles for (T for 4 stator units respectively1+T2+T0) sequential electricity
Stream, this combination proposes higher design requirement to power supply modulator.The most optional 8 stator units exist
Each 12 rotor units in two annular rings on point two groups of correspondence turning barrels in frame, etc..Fixed when H in theory
When subelement combines n rotor unit design, if power supply modulator is to H the discrete power supply of stator unit winding,
Need n*H (T of correspondence design1+T2+T0) electric current sequential, programming is by sufficiently complex;Therefore at multiple stator units
Utility system design in, preferably H the electrically coupled in series combination of stator unit winding, or H stator unit winding be divided into
The inside windings in series of some groups of external power supply manipulators, such as 4 stator units, draws in the middle of series connection winding and takes out
Head totally three line external electric connection of power supply manipulators, are technically also with the differetial-potential that this three lines compare two-by-two
Difference, differentiate the rotor unit signal source relative to position as a kind of, substitute the sensing unit being independently arranged.
In the present invention, the preferred permanent magnet of rotor unit and the combination of magnetic conductor bi-material are arranged, and have an advantage in that: if
Only arranging PM rotor unit 3b1 on turning barrel, because its magnetic pole is fixed, in motion model, no matter pole orientation is how
Arrangement, all can not follow the electromagnetic force of stator unit, driving, the braking to electric device with dynamic antipole form
Control effect not as using magnetic conductor rotor unit good;If only arranging magnetic conductor rotor unit 3b2 on turning barrel, because of it
Magnetic pole is sensing magnetisation, when its just at being in same normal 7 with stator unit trapping gap, θ be 0 time, hold
Stall easily occurs;Bi-material combination arranges the advantage that can have both concurrently.When being provided with PM rotor unit on turning barrel
3b1, power supply modulator is sentenced the interior location state knowing that θ is 0, is sent static state accordingly and open easily by sensing device
Dynamic sequential electric current;The so-called static simple example starting sequential electric current, be encounter above-mentioned stall, power supply modulator exists
In the case of setting time maximum can not get sensing device feedback signal, send in real time and normal drive current direction
Contrary starting current, makes on turning barrel at least one PM rotor unit 3b1 by the like pole effect of repelling each other
Deviation and stator unit trapping gap are in the state of same normal, it is to avoid start the most smoothly.
At turning barrel, one rotor unit can also be installed in theory to combine with multiple stator units in frame, but this etc.
Though effect design can be implemented technically, but because the cost of stator unit is of a relatively high, not preferred scheme.
Power supply modulator can realize by ordinary tap circuit design or pulse digit technology, preferably the latter, the latter basis merit
Can module generally comprises power converting circuit, interior storage has microprocessor and the signal input and output circuit of working procedure,
Can be controlled to drive the sequential electric current of module output by sensing device feedback signal accordingly, electric device is carried out dynamically
Controlling, Fig. 5 b is a kind of digital technology logic module combination schematic diagram realizing described basic function.
To sum up, described power supply modulator is a logic power switching system, sequential power cycles/frequency reflection
The unit interval inner stator unit 3a energization action number of times to rotor unit 3b, this time sequence frequency remote definition
Electromagnetic force (coming from power supply modulator stator unit winding is energized) required for the rotating speed of turning barrel and stator unit,
Energising amplitude is the biggest, and the energising of unit interval inner stator unit is the biggest to the active force of rotor unit, act on number of times more
Many, the rotating speed that its result reflects turning barrel is the fastest.The time sequence frequency of the exported electric current of power supply modulator, revolves with turning barrel
(the T that the turn-week phase is implicit1+T2+T0) sequential effect number of times, energising mean intensity and rotating speed be mutually corresponding all
Physical quantity relation, when after many entrance logic working states that imposes a condition of power supply modulator, controls sequential energising
Frequency namely controls the rotating speed of turning barrel.This rotating speed and working procedure control to be to electrically connect electricity by control panel 2
Logic signal input end 1d of modulator of source realizes, and power supply modulator may be installed optional position in frame.
Described washing machine can arrange a rotor unit group on turning barrel, as shown in Figure 10 a;Or arrange two turns
Subelement group, as shown in fig. lob;Multiple rotor unit group can also be set on turning barrel;Set with annular on turning barrel
The rotor unit group put is corresponding, and in frame 4, a corresponding rotor unit group is at least provided with a stator unit;Institute
State many sets electric device that washing machine is arranged, be correspondingly arranged a power supply tune including often overlapping rotor unit/stator unit
Device processed, it is also possible to overlap rotor unit/stator unit more and share a power supply modulator.
The control panel 2 of general washing machine includes external some by by formula switch and the combination of built-in cpu system,
These external switchs and the some inputs/setting interface one_to_one corresponding of built-in cpu system program, pass through control panel
The combinations of states of upper some switches, can draw the distinct program of washing machine work-based logic, such as dip time, startup
The parameters such as rotational time, time out, dewatering time, it is also possible to arrange conventional continuous according to the convention of commercial product
The standardization program performed;This kind of standardization program and interface programming mode, existing washing machine product has been designed to more
Perfect, for the application of washing machine of the present invention, principle is the work that the power supply feature-set according to electric device is corresponding
Making logic, the conventional control function of control panel is docked power supply modulator system and realizes, shared data bus is unified
Programming.Control panel is also designed to the electronic induction on-off control mode of non-mechanical, including remote control.
Stator unit arranges main points in frame, be intended to make rotor unit in Periodic Rotating formed both
The necessary relative air gap 3d of magnetic action effectively occurs, and this air gap is that stator unit transmits electromagnetic force to rotor unit
Energy channel, air gap is the least more is conducive to magnetic energy effect transmission, but the too small easy generation Mechanical Contact of air gap, if
Rigidity and the machining accuracy of material need to be comprehensively held in timing.
Described preference is only to be recommended, and some technical schemes can be combined and use or part uses, it is possible to add other
Cooking technique.As long as power supply modulator is designed the sequential electric current being accurately controlled by the magnetic current feature according to electric device, i.e.
The basic fundamental target of the present invention program can be realized.
The professional person relatively understood washing machine and motor technology in depth, is not difficult in scheme of the present invention
On the basis of, ground deformation implementation present invention of drawing inferences about other cases from one instance.Such as on the Motor Control basis of existing market washing machine
On, converted by sensing mode and controller current sequence and partly implement the present invention.Washing machine of the present invention
The amplitude of electric device base structure, the electric current sequential control method of power supply modulator and energising time domain is successively decreased design side
Case and derivative technology deformation implementation thereof, all should be put into protection scope of the present invention.
Embodiment 1,
A kind of electricity-saving type pulsator washing machine, frame 4 horizontal cross-section is the square of length of side 450mm, and height is 550mm,
The turning barrel 5 selecting Zhou Changwei 1000mm, height to be 400mm, turning barrel bottom protrusion rib and conventional impeller-type laundry
The design of machine is similar;Electric device is designed as 12 rotor unit 3b and the combination of 4 stator unit 3a, its knot
Structure signal such as Fig. 9 shows;Washing machine external domestic 220V alternating current power supply, is changed by conventional transformation/fairing
For the DC source of 48V, first meet the design requirement of Household electric appliance safety first.
Rotor unit selects high-quality magnet steel, is processed into thickness 2mm, length and width is the junior unit of 28mm, and
And these 12 PM rotor unit are processed as arc corresponding with turning barrel outer rim, snugly fit into stainless steel alloy
The outer rim of the turning barrel that material is made, the S pole of 12 rotor units is disposed as counterclockwise, installing around turning barrel
At 0.618 golden section of designed peak level to bottom, alternate average setting;Stator unit 3a around core
Selecting channel magnet, an additional V-arrangement accessory around core bottom, accessory both sides are perpendicular, and stator unit winding is by one
The copper cash of diameter 0.90mm forms around spill magnetic core 68 circle, and 4 windings are electrically coupled in series, Installation features: additional fastening
4 stator units are fixed on just position, four corners of frame to turning barrel upper rotor part unit by part, around core both upper ends thereof
The just outer rim (as shown in Figure 3 c) to turning barrel 5, relative with the periodicity that the rotor unit of turning barrel outer rim forms 18mm
Air gap, around 30 degree of angles of correspondence turning barrel occupy-place, core two ends.
4 stator units of this washing machine, in one swing circle of turning barrel, are sent out with 8 rotor units on turning barrel respectively
Magnetisation effect, the sequential electric current of corresponding power manipulator output divides 8 (T1+T2+T0) cycle, set each cycle
(T1: T2: T0) time domain ratio is (3.25:8:11.25), with this parameter determination power supply modulator in laundry
The different time sequence frequencies of each section of working procedure of machine output, and remote definition goes out corresponding sequential current amplitude.
The turning barrel maximum (top) speed that dehydration procedure is corresponding is designed as 1200 revs/min i.e. 20 turns/s, its (T1+T2+T0) time
Sequence frequency is 160 times/s, i.e. sequential cycle time is 6.25ms;Turning barrel is at rinsing, the rotating speed (bag of cleaning procedure
Include rotation direction), rotation time, time of repose etc., all set according to the mature experience parameter of existing market washing machine
Fixed;During power supply modulator correspondence turning barrel maximum (top) speed, the current intensity of output is 26A when rated voltage 48V, and this is
Big current value be one be fully loaded with water weight according to turning barrel, specified washing weight combines electric device design and through experiment school
Accurate value, is as the criterion with experiment value.
The nucleus module of power supply modulator includes the driving module of conventional CPU and design power 1500W, and (it is patrolled
Collect structure as shown in Figure 5 b), impulse transfer modulate circuit mainly completes pulse signal is converted to step signal,
Pulse signal generator mainly produces required pulse signal, secondly through peaker output spike pulse, is then passed through
The negative half period of spike is filtered by amplitude limiter circuit, remaining positive axis spike, with the integration electricity of integrated transporting discharging composition
Road is integrated adding up, and adds that voltage comparator and control circuit constitute complete step pulse signal, to circuit
Each element carries out parameter adjustment, thus is met the step signal of work-based logic requirement.Power supply modulator is at T1
In energising sequential, driving module is made to produce the pulse current that a series of amplitudes are successively decreased, pulse with sequential by control chip
Frequency 30KHz, the both positive and negative polarity of its power input 1a electric connection of power supply 10, Timing driver current output terminal 1b electricity
The winding (the N pole of corresponding 4 stator units in winding energising direction is clockwise) of connecting stator unit 3a,
Logic signal input end 1d electrical connection control panel 2, induced signal input 1c electrically connects sensing unit 3c.Pass
Sense unit is made up of a magnetoelectric induction winding, by captive screw sensing unit is connected near turning barrel 5 outer rim,
Frame 4 position relative with its upper rotor part unit motion.
Washer control panel 2 includes external some by by formula switch and the combination of built-in cpu system, by control
The combinations of states of some switches on panel processed, can draw the routine work logical order of washing machine, its standardization program and
Interface programming mode can specialized designs, it is also possible to the common market product of procurement data interface mode is supporting;By work
The Aided design of logical order, can control the current intensity of power supply modulator output in real time, thus control washing machine turning barrel
Running status in the different operating stage.The conventional use of accessory of washing machine all uses commercial.
The driving logic of power supply modulator is: with certain stator unit, periodically trapping gap is relative, it is same to be in rotor unit
The state of one normal 7 (θ is 0) is designated as benchmark coordinate and fiducial time, when the built-in CPU program of control panel 2
Providing driving signal, power supply modulator is according to the T set1(rotor unit corresponding θ counterclockwise is 90 degree of positions to sequential
Moment) output 20A electric current make turning barrel start in the counterclockwise direction, perform (T1: T2: T0) it is (3.25:8:11.25)
Sequential, and the corresponding each swing circle of turning barrel strengthens 5% current intensity automatically;When rotor unit every time around axle to base
During quasi-coordinate, power supply modulator carries out a time and returns 0 calibration and record this cycle time, by with week last time
Time phase compares, and knows the instantaneous value of this cycle time, and judges further work logic: if turning barrel
Having reached the rotating speed of program setting, power supply modulator reduces by 5% current intensity automatically;If turning barrel not up to program sets
Fixed rotating speed, then power supply modulator at next cycle respective rotor unit counterclockwise when axle to θ is 90 degree of positions
Carving, perform the corresponding each swing circle of turning barrel and automatically strengthen the program of 10% current intensity, energising intensity is by power supply in real time
The signal data that manipulator is given by sensing unit 3c judges and automatically adjusts.When sequential energising frequency correspondence turning barrel
The continuous 4s of rotating speed is higher than the setting value of certain hierarchical process, or the state of power supply modulator continuous 4s output 26A electric current
Time, power supply modulator enters temporary transient dormancy and reaches Design of power saving target.
Turning barrel, in washing machine dipping or the interstage of working procedure conversion, shows as standing, and corresponding power manipulator is stopped
Sleep, do not export electric current;Being rotated clockwise of turning barrel, corresponding power modulator firing T1Sequential is converted into θ
In the moment (θ is-is worth with the position definition of rotor unit counterclockwise relative stator unit) of-90 degree positions, hold
Row (T1: T2: T0) it is the sequential of (3.25:8:11.25), supply current is in opposite direction.
The retarding braking logic that power supply modulator sets as: when washing machine is from turning barrel next work of high speed rotating state transformation
(after rinsing, complete dehydration procedure, be transformed to turning barrel and stand, automatically again add water) when making program, cut off T1Corresponding
Sequential electric current, start T simultaneously2Time domain is energized, and energising time domain is set in sensing unit 3c perception rotor unit 3b
Around axle 7 forward to θ be 30 degree to the time period that θ is 0 degree of position;This braking energising time domain can the corresponding cycle time
Sequence is set as: at (T1+T2) in sequential, initial 2/3 time domain power-off, afterwards 1/3 time domain energising.
It is 25A that power supply modulator brakes the current intensity of sequential output accordingly.
The present embodiment by control panel 2 and the programming of power supply modulator 1, can effectively realize washing machine complete right
Water filling, impregnate, rinse, clean, be dehydrated and be arranged between stand Automatic Control process.
Embodiment 2,
The power-up procedure of power supply modulator is optimized: by T on the basis of embodiment 11Energising time domain is set to 5 sections and leads to
Electricity the time is identical but electric current that current intensity rule is successively decreased, 5 sections of energising intensity press K*I1The linear relationship classification of/A is passed
Subtracting, degradation factor K is 0.8, i.e. T1Energising time domain in arrange 5 sections of current intensity be respectively 26A, 20.8A,
16.64A、13.31A、10.65A.Conventional neodymium iron boron used instead by the material of rotor unit 3b.
Remaining is similar with embodiment 1, and the present embodiment can reduce electric device accumulated heat, and power savings is relatively good.
Embodiment 3,
The pulse subset amplitude of embodiment 2 is changed and is set to successively decrease continuously, i.e. power supply modulator correspondence T1Starting current
During for 26A, the amplitude envelope trend of the energising time domain rule in (26-10.65) Sin θ is successively decreased, wherein ∠ θ
Electromagnetic force F direction and its normal component of force F suffered by rotor unit10The dynamic angle that direction is formed.
For improving the functional reliability of position signalling sensing, sensing unit is set to two by the present embodiment.
The present embodiment successively decreases relation because pulse subset envelope that power supply modulator 1 is exported have selected the sequential more optimized,
The power savings of washing machine is better than embodiment 2.
Embodiment 4,
The brake logic of embodiment 1 washing machine is optimized for further: power supply modulator starts T2It is same that time domain is energized
Time, by T0The work-based logic of part time domain synchronizes to be transformed to energising, this T described0The time value of part time domain and (T1+T2)
Equal, T0Energising Startup time is 0 beginning timing with ∠ θ;Power supply modulator is at this T0Part time domain is exported
Stalling current intensity is all 25A.
The braking of stator unit winding is energized and adds coaxial normal phase at rotor unit and stator unit by the present embodiment
To and be in the time domain away from state;This braking energising time domain can corresponding cycle timing settings be: at (T1+T2+T0)
In sequential, the T of initial 1/31Time domain power-off, the afterwards (T of 2/32+T0) time domain energising.θ described in embodiment 1
The time period of to be 30 degree can also change to the time period that θ is 0 degree of position 15~0 degree of positions.
Embodiment 5,
Changing the stator unit 3a of embodiment 1 into cylinder around core, each umber of turn around core is all 45 circles,
Stator unit increases to 16, and every 4 is that 1 spill described in one group of alternate embodiment 1 is around core stator list
Unit, each during installation overlaps, as shown in Figure 3 a with the coaxial normal 7 of turning barrel 5 around core two ends line 9;Often organize 4
The electromagnetic pole that individual stator unit winding energising direction is formed is identical, S the most just axle 6 to turning barrel 5.12 permanent magnets
Rotor unit 3b1 carries out integrated manufacture with turning barrel 5, and S pole is disposed as counterclockwise, being entrenched in and 16
In the ring-like circle of turning barrel that stator unit is relative, alternate average setting.
In the present embodiment, turning barrel stator unit winding supply that electric drive time domain be defined as θ from 90 degree to 70 degree phases
The time period answered, it is defined as θ from 20 degree to 0 degree of corresponding time periods for electric braking time domain.In frame, sensing is single
Unit 3c is deformed into: in the cycle in the face of the turning barrel peripheral annual region any part of sensing unit, arrange one piece specially forever
Magnet, makes the sensing winding of sensing unit rotate with turning barrel 5 and periodically senses, thus obtain sensing induction signal.
Embodiment 6,
On the basis of embodiment 1, the electric device on turning barrel 5 is set to two sets.
The rotor unit 3b of 12 one group arranges two groups, totally 24, and the S pole-face of two group rotor unit is to turning barrel
Axle 6, is arranged on designed peak level to 1/3 and 2/3 position between bottom along turning barrel is the most ring-like, alternate
Average setting, as shown in fig. lob;Rotor unit carries out integrated design manufacture with turning barrel, and turning barrel uses plastic-steel material
Material, rotor unit is entrenched in the inside of turning barrel during the die forming of turning barrel.The stator unit 3a of 4 one group
Arranging two groups, totally 8, often group is electrically connected in series, and is separately mounted in frame 4 corresponding two rotor units ring-like
4 corners of circle, the electromagnetic pole of winding energising is disposed as the S axle 6 the most just to turning barrel 5;Power supply modulator 1
Relative set is the winding that two-way electric current exported and be electrically connected two groups of stator unit 3a;The frame 4 of turning barrel outer rim
It is similar with embodiment 1 that inside arranges 4 sensing unit 3c, accessory mode and other set-up modes.
For preventing when PM rotor unit 3b1 is in coaxial 6 normal 7 with stator unit 3a static state, turning barrel has
Being likely to occur startup the most smoothly, the present embodiment has static startup sequential electric current to power supply modulator specialized designs;Work as power supply
Manipulator, in the case of 0.5S can not get sensing device feedback signal, sends and normal drive current direction phase in real time
Anti-starting current, makes PM rotor unit relative with stator unit on turning barrel be repelled each other by like pole, is allowed to
Deviation and stator unit trapping gap are in the state of same normal, it is to avoid start the most smoothly.
In the present embodiment, turning barrel stator unit winding supply that electric drive time domain be defined as θ from 90 degree to 30 degree phases
The time period answered, it is defined as θ from 30 degree to 0 degree of corresponding time periods for electric braking time domain.Described turning barrel,
Both the impeller-type placed vertically is may be designed as, it is possible to be designed as the drum-type of traverse, by control panel 2 in washing machine
Program with power supply modulator 1, washing machine can be realized and complete water filling, impregnate, rinse, clean, be dehydrated and set therebetween
Put the Automatic Control process of standing, effectively reduce the power consumption of washing machine.
Embodiment 7,
On the basis of embodiment 6, change into the material of two group rotor unit 3b using permanent magnet and magnetic conductor two kinds,
Often the material in 12 rotor units of group is respectively 6 permanent magnets, 6 magnetic conductors, often in 12 rotor units of group
Permanent magnet and the alternate average setting of magnetic conductor, wherein the S pole-face of 6 PM rotor unit is to the axle 6 of turning barrel;Two
Group rotor unit is arranged on designed peak level to 3/5 and 1/4 position between bottom along turning barrel is the most ring-like,
Rotor unit 3b and turning barrel 5 integrated design manufacture, turning barrel uses plastic-steel material.
The present embodiment is sensing magnetisation because of the magnetic pole of magnetic conductor, can follow stator list with dynamic antipole form at the volley
The electromagnetic force of unit, driving, control for brake effect employing more single than the rotor unit material permanent magnet to electric device
Good;12 rotor unit permanent magnets of often group described in the present embodiment and the alternate average setting of magnetic conductor, also can change into
Two permanent magnets and two the most alternate average settings of magnetic conductor, or three permanent magnets and three magnetic conductors alternate averagely
Arrange;Change into two groups of 24 rotor unit materials the most further and all use magnetic conductor.
Embodiment 8,
Frame 4 horizontal cross-section of above example is tetragon, and stator unit 3a is arranged on 4 corners, this reality
The frame executing example changes horizontal cross-section triangle into, and 12 is that I-shaped stator unit divides 3 groups around core, often group 4
Stator unit is arranged on 3 corners, and one group of 4 stator unit is installed in the most each corner, and often group stator unit is around core
Combination 105 degree of angles of correspondence turning barrel occupy-place, two ends, with turning barrel formed 15mm relative air gap, each stator unit
I-shaped overlap with the normal 7 of turning barrel around core two ends line 9.
The internal equispaced of turning barrel is fitted together to the rotor unit of 12 length 28mm, and the S of rotor unit is the most inverse
Clockwise is arranged around turning barrel;The winding of each stator unit is formed by the copper cash cincture of diameter 0.85mm, circle
Several 45 circles, each during installation overlap, as shown in Figure 3 a with the coaxial normal 7 of turning barrel 5 around core two ends line 9;3
The winding annular electro of group stator unit is connected, and interface respectively draws a tap, and 3 lines are changed in the external loop of winding
(being similar to the Δ connection of the internal winding of conventional motors);Power supply modulator 1 correspondence is designed as 3 line loops, and it is corresponding
Time sequential pulse electric current mean allocation in each loop that 3 lines are constituted of output, makes often to organize 4 stator unit windings
Be energized after tandem compound the electromagnetic field obtained N extremely all clockwise;The present embodiment can utilize stator unit
It is poor that the signal of the external multiple circuit feedback of 3a winding compares differetial-potential, rotates with turning barrel 5 as rotor unit
The signal source that position differentiates relatively, substitutes the sensing unit being independently arranged.
Driving, braking and the work-based logic of electric device are controlled similar with embodiment 1 by the present embodiment.
Embodiment 9,
The stator unit of embodiment 1 single line wounded core is changed into two-wire wounded core and constitutes two winding loops,
Two windings are formed around spill magnetic core 68 circle by the copper cash of two diameter 0.90mm, and one of them winding loop is used
Power in power, the sequential current output terminal of electric connection of power supply manipulator 1;Another winding loop is used as to substitute solely
Erect the sensing unit put, rotate the differentiation signal source of relative position as rotor unit with turning barrel 5.
The stator unit of described two-wire wounded core also can be optimized for by the present embodiment further: power power winding by
The copper cash of a piece diameter 0.90mm forms around spill magnetic core 68 circle, and sensing winding is by a diameter 0.20mm's
Copper cash forms around spill magnetic core 18 circle, can more save copper material.
Above example is only in order to illustrate technical scheme and unrestricted, although with reference to embodiment to the present invention
Be described in detail, it will be understood by those within the art that, technical scheme is modified or
Person's equivalent, without departure from the spirit and scope of technical solution of the present invention, its right that all should contain in the present invention is wanted
Ask in the middle of scope.
Claims (10)
1. the electric device of a washing machine, it is characterised in that described electric device include power supply modulator (1),
Stator unit (3a) and rotor unit (3b);The turning barrel (5) of described washing machine is upper arranges more than one around turning barrel
Rotor unit group, and each rotor unit group at least includes two spaced rotor units (3b);Described turn
The material of subelement includes permanent magnet or magnetic conductor, or both combine setting;When rotor unit group is contained within multiple permanent magnetism
During body rotor unit (3b1), the pole orientation that PM rotor cell rings is arranged around turning barrel is identical;Described stator list
Unit (3a) at least installs one and is formed at frame (4) fixed position near turning barrel outer rim, itself and rotor unit
Air gap (3d) the most relatively is not more than 90mm;
Described power supply modulator (1) includes that power input (1a), logic signal input end (1d) and sequential electric current are defeated
Go out end (1b), its power input electric connection of power supply (10), the chain of command of logic signal input end electrical connection washing machine
Plate (2), the inside winding of sequential current output terminal electrical connection stator unit (3a);Power supply modulator is to stator unit
(3a) internal winding power makes the direction that stator unit forms electromagnetic pole, is set to and PM rotor unit (3b1)
Motion opposite polarity in opposite directions;The power supply modulator winding corresponding output timing electric current in inside to stator unit, it is achieved institute
State the driving/braking of electric device.
Electric device the most according to claim 1, it is characterised in that described stator unit (3a) is by least
One group of good wire wounded core forms, its between the winding that frame (4) upper combination arrangement obtains by series connection or also
Connection connects, or forms multi-thread external loop by drawing centre tap between different windings.
Electric device the most according to claim 1, it is characterised in that described electric device also includes sensing dress
Putting, described sensing device includes that some energy sense described rotor unit (3b) and stator unit (3a) relative position
Sensing unit (3c), it electrically connects with the transducing signal input (1c) of described power supply modulator;Described electronic dress
Put and at least one sensing unit is set in frame (4) inside.
Electric device the most according to claim 3, it is characterised in that the sensing device of described electric device is also
Including the inside winding of stator unit (3a), if described internal winding include around stator unit magnetic core winding and
The multi-thread external loop being in series between dry stator unit winding.
5. a washing machine, it is characterised in that described washing machine contains the most a set of as arbitrary in Claims 1 to 4
Electric device, described turning barrel is included in washing machine internal and crouches the drum-type put, the impeller-type placed vertically and the knot tiltedly put
Structure.
Washing machine the most according to claim 5, it is characterised in that described control panel (2) includes some
Selecting the cpu logic system in combination of switch and built-in control program, its logic function is independently arranged, also can be by power supply
Part logic function or whole logic function of manipulator are integrated in control panel.
7. electric device driving method based on the arbitrary washing machine of Claims 1 to 4, the method is according to described rotor
Unit (3a) and the position relationship of described stator unit (3b), by power supply modulator (1) output timing electric current
The turning barrel (5) controlling washing machine rotates;
Described sequential defines according to turning barrel direction of rotation, and described sequential electric current includes several make and break periods, Mei Getong
The disconnected cycle includes power time domain and power-off time domain;Described power supply time domain is positioned at the 30 degree≤θ≤90 degree corresponding time
Section, described θ tends to what the direction of electromagnetic force and its normal component of force suffered by stator unit was formed by rotor unit around axle
Dynamically angle;In described power-off time domain, power supply modulator (1) does not export electric current.
Method the most according to claim 7, it is characterised in that described power supply modulator is in power supply time domain
At least include two sections of different current amplitudes, and diminish successively in amplitude chronologically, power supply time domain or the amplitude in its period of the day from 11 p.m. to 1 a.m territory
Linearly successively decrease with sequential relation;Or in 2KSuccessively decrease relation, described index K value 0.5 to 0.9;
Or be following relation: It/ A=(I0―Ig) Sin θ, wherein I0For the current intensity that energising is initial, IgIt is logical
The current intensity of electricity end time.
9. according to the method described in claim 7 or 8, it is characterised in that described method also includes aligning step;
Described aligning step is to be that the state of 0 is as reference seat using relative for coaxial normal at rotor unit and stator unit, θ
Mark and fiducial time, when rotor unit goes to reference seat timestamp every time, power supply modulator (1) carries out a time and returns
0 calibrates and records this cycle time, compares cycle time by going to reference seat target with rotor unit last time, from
And know turning barrel (5) spin cycle time and rotating speed.
10. electric device braking method based on the arbitrary washing machine of Claims 1 to 4, the method is at described rotor list
Unit convergence stator unit, rotor unit normal coaxial with at stator unit is relative and is at least away from state
In individual time domain, the program output timing electric current set by power supply modulator (1) is controlled turning barrel (5) and brakes;
Described rotor unit convergence stator unit is the 0≤θ≤30 degree corresponding time periods, and described θ is rotor unit
The dynamic angle formed around the direction of stator unit electromagnetic force suffered by axle Yu its normal component of force.
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CN1075345A (en) * | 1992-02-11 | 1993-08-18 | 冯友旺 | A kind of overlapping drums washing machine |
CN2333737Y (en) * | 1997-11-07 | 1999-08-18 | 胡国军 | Anti-oscillating rotating device |
JP2007000437A (en) * | 2005-06-24 | 2007-01-11 | Hitachi Appliances Inc | Washing machine |
KR100730963B1 (en) * | 2006-06-30 | 2007-06-22 | 주식회사 대우일렉트로닉스 | Drum washing machine with electro-magnetic bearing |
CN103911795A (en) * | 2012-12-29 | 2014-07-09 | 海尔集团技术研发中心 | Washing machine and washing machine driving method |
CN204118953U (en) * | 2014-11-06 | 2015-01-21 | 杭州磁控科技有限公司 | A kind of electric hub device based on electric motor car |
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CN106835621A (en) * | 2017-02-24 | 2017-06-13 | 无锡小天鹅股份有限公司 | Washing machine |
CN106835621B (en) * | 2017-02-24 | 2023-08-22 | 无锡小天鹅电器有限公司 | washing machine |
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