CN105986266B - Tungsten cathode laser multilayer cladding restorative procedure - Google Patents

Tungsten cathode laser multilayer cladding restorative procedure Download PDF

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Publication number
CN105986266B
CN105986266B CN201510986950.0A CN201510986950A CN105986266B CN 105986266 B CN105986266 B CN 105986266B CN 201510986950 A CN201510986950 A CN 201510986950A CN 105986266 B CN105986266 B CN 105986266B
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tungsten
cladding
powder
laser
sic
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CN105986266A (en
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雷忠
雷强
杨胜岭
李佩璋
李建林
高平
兰兰
吕建军
杨春霞
邸建辉
张鸣
张鸣一
田迎春
吕鑫
李刚
陈二喜
王凡
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BAOTOU SANLONG RARE METAL MATERIAL Co Ltd
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BAOTOU SANLONG RARE METAL MATERIAL Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C24/00Coating starting from inorganic powder
    • C23C24/08Coating starting from inorganic powder by application of heat or pressure and heat
    • C23C24/10Coating starting from inorganic powder by application of heat or pressure and heat with intermediate formation of a liquid phase in the layer
    • C23C24/103Coating with metallic material, i.e. metals or metal alloys, optionally comprising hard particles, e.g. oxides, carbides or nitrides
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C27/00Alloys based on rhenium or a refractory metal not mentioned in groups C22C14/00 or C22C16/00
    • C22C27/04Alloys based on tungsten or molybdenum
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C32/00Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
    • C22C32/0047Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with carbides, nitrides, borides or silicides as the main non-metallic constituents
    • C22C32/0052Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with carbides, nitrides, borides or silicides as the main non-metallic constituents only carbides
    • C22C32/0063Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with carbides, nitrides, borides or silicides as the main non-metallic constituents only carbides based on SiC
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C7/00Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells
    • C25C7/02Electrodes; Connections thereof
    • C25C7/025Electrodes; Connections thereof used in cells for the electrolysis of melts

Abstract

The invention belongs to laser melting and coating technique fields, and in particular to rare earth molten-salt electrolysis tungsten electrode laser multilayer renovation technique, the invention belongs to laser melting and coating technique fields, and in particular to a kind of tungsten cathode laser multilayer restorative procedure.Feature is:It clears up, tungsten electrode " necking down " position of polishing, oxide layer and corrosion layer is removed clean at room temperature;Then 4kW CO are used2Laser, numerical control table, NC table, using HUST IV type high-precisions powder feeder, coaxial powder-feeding nozzle tri- kinds of carborundum SiC, palladium Pd, pure tungsten W mixed-powders, under argon gas atmosphere protection, by-line cladding is on the surface of the workpiece line by line;Laser melting coating is carried out using single track plane SH wave mode, is obtained thick up to 6.0 ~ 10mm laminated coatings;Finally use carrying out flaw detection, it is ensured that cladding layer flawless, stomata, inclusion defect.This kind repairs, easy to operate, high temperature oxidation resistance and resistance to fused salt corrosion good advantage strong with associativity.

Description

Tungsten cathode laser multilayer cladding restorative procedure
Technical field
The invention belongs to laser melting and coating technique fields, and in particular to a kind of tungsten cathode laser multilayer restorative procedure.
Background technology
Fused salt electrolysis process produces rare earth metal frequently with infusibility and noncorroding metal tungsten as cathode.Tungsten cathode is generally in electricity 1000 ~ 1100 DEG C, 5500 ~ 6000A of Faradaic current of matter electrolysis temperature is solved, decomposition voltage is to work under the operating mode of 10V.One The service life of 80mm × 780mm tungsten cathodes is 6 ~ 7 months, and tungsten cathode loss most serious position is fused salt liquid level more than middle part Position, this is mainly related with anodizing under high temperature.
In order to extend tungsten cathode service life, usually tungsten cathode is reversed end for end to install, the position to attenuate is placed on fused salt liquid level It is continuing with below, but by the same token, entire tungsten cathode is still scrapped after 6 ~ 7 months, and service life is not still grown.
The Chinese utility model patent of publication number CN202011912 U,《Tungsten cathode for fused salt electrolysis》It proposes using water cooling Protection, the visit method are in tungsten cathode outer cladding cooling protection circle, and cooling protection circle uses water-cooling pattern.
The Chinese utility model patent of publication number CN202671678 U,《Tungsten electrode stick protective device》This method is cloudy in tungsten Stainless steel protection set is added on pole top, and protective case bottom is concordant with the liquid level of electrolyte.
Although above-mentioned technical proposal extends the service life of tungsten cathode, but oxidation corrosion problem still has, " necking down " The reparation problem at position is not solved preferably.
Laser multilayer melting and coating technique is as a kind of functionally graded material and repairs re-manufacturing technology, has obtained in recent years rapid Popularization and extensive use.
Laser multilayer cladding refers to precoating alloy powder or direct powder feeding on former cladding layer, repeats once or more The technical process of secondary cladding, increases the thickness of cladding layer by multiple cladding, rapid parts manufacturing or to prepare gradient function new Material.
It retrieves and investigates by applicant:The reparation at tungsten cathode " necking down " position, state are completed using laser multilayer melting and coating process Interior industry does not see relevant report, at present, scientific research work difficult there are still some is processed using laser cladding method to metal hard to tolerate Author needs further innovative research.
The content of the invention:
The purpose of the present invention is being directed to prior art difficult point, a kind of tungsten cathode laser is provided mostly into cladding restorative procedure, is somebody's turn to do Method makes the tungsten electrode resistance to high temperature oxidation after reparation and anti-fused salt corrosion performance meets duty requirements, and realize laser cladding layer with Base material bond strength is high, flawless when detecting.
Tungsten cathode laser multilayer cladding restorative procedure, the coating material of multilayer cladding reparation use:Including:Carborundum SiC, Tri- kinds of palladium Pd, pure tungsten W mixed-powders, wherein SiC granularities are the high purity granular sprills of -300 ~ 350 mesh, palladium granularity using grain It is -200 ~ 300 mesh pure tungsten powders to spend for the pure palladium powder of -140 ~ 300 purposes, tungsten particle degree;By volume fraction SiC 20%-30%, Pd 0.5%-1.5%, remaining is W.
Further:By volume fraction SiC 20%-25%, Pd 0.5%-1%, remaining is W.
Further:By volume fraction SiC 25%, Pd 1%, remaining is W.
Tungsten cathode laser multilayer cladding restorative procedure, it is as follows including step:
(a)At room temperature, clear up, tungsten cathode " necking down " position of polishing, " necking down " is surface portion fusion, by oxide layer It is cleaned out with corrosion layer;
(b)Coating material:Tri- kinds of carborundum SiC, palladium Pd, pure tungsten W mixed-powders, wherein SiC granularities are -300 ~ 350 mesh High purity granular sprills, to use granularity for the pure palladium powder of -140 ~ 300 purposes, tungsten particle degree be that -200 ~ 300 mesh are pure to palladium granularity Tungsten powder;
(c)By step(b)Coating material mixed-powder planetary high-energy ball mill in rotating speed 150-200r/min items Under part, ball milling 8-10h is uniformly mixed in agate pot;
(d)Use 4kW CO2Laser, numerical control table, NC table are sprayed using HUST-IV type high-precisions powder feeder, coaxial powder-feeding Mouth is tri- kinds of mixed-powders of SiC, Pd, W, and under argon gas atmosphere protection, by-line cladding is on the surface of the workpiece line by line;
(e)Detection:The size before and after cladding is detected by using micrometer, cladding thickness 10mm;Pass through flaw detection Detection, it is ensured that cladding layer flawless, stomata, impurity defect.
Further:Cladding method is:
2.5 mm -3.0mm of spot diameter,
1500 ~ 2300W of laser power,
2 ~ 3mm/s of sweep speed,
Powder feeding rate 4.0-5.0g/min,
Powder throughput 150-200L/h is carried,
Z-axis individual layer stroke 0.4-0.5/mm,
It is co-deposited 15 ~ 20 layers.
Further:Cladding method is:
Spot diameter 3.0mm,
1500 ~ 2300W of laser power,
Sweep speed 2.5mm/s,
Powder feeding rate 4.5-5.0g/min,
Powder throughput 170-200L/h is carried,
Z-axis individual layer stroke 0.45-0.5/mm,
It is co-deposited 18 ~ 20 layers.
Further:Cladding method is:
Spot diameter 3.0mm,
1500 ~ 2300W of laser power,
Sweep speed 2.5mm/s,
Powder feeding rate 4.5-5.0g/min,
Powder throughput 170-200L/h is carried,
Z-axis individual layer stroke 0.45-0.5/mm,
It is co-deposited 18 ~ 20 layers.
The present invention is with conventional tungsten protection technics comparing, feature using 4kW CO2Laser is in tungsten cathode " contracting Neck " position line by line by-line cladding have certain high-temperature oxidation resistant, erosion-resisting carborundum SiC, palladium Pd, pure tungsten W mixed-powders, from The design of cladding material system, the optimization of melting and coating process and operating mode carry out the practice of system, and its advantage is:The overlay Corrosion-resistant rate reach -4.8 × 10-4 g·h-1·cm-2~-5.5×10-4 g·h-1·cm-2;In air, 800 DEG C ~ 850 DEG C of oxidations rate reach the g/10h of 0.0007 g/10h ~ 0.001;The technological operation is convenient, flexible.
Specific embodiment
Embodiment 1:
(a)At room temperature, clear up, tungsten cathode " necking down " position of polishing, " necking down " is surface portion fusion, by oxide layer It is cleaned out with corrosion layer;
(b)Coating material:Tri- kinds of carborundum SiC, palladium Pd, pure tungsten W mixed-powders, wherein SiC granularities are -300 ~ 350 mesh High purity granular sprills, to use granularity for the pure palladium powder of -140 ~ 300 purposes, tungsten particle degree be that -200 ~ 300 mesh are pure to palladium granularity Tungsten powder;
(c)By volume fraction SiC 20%, Pd 0.5%, remaining is turning for the mixed-powder planetary high-energy ball mill of W Under the conditions of fast 150r/min, ball milling 10h is uniformly mixed in agate pot.
(d)Use 4kW CO2Laser, numerical control table, NC table are sprayed using HUST-IV type high-precisions powder feeder, coaxial powder-feeding Mouth is mixed-powder, and under argon gas atmosphere protection, by-line cladding is on the surface of the workpiece line by line;
(e)Detection:The size before and after cladding is detected by using micrometer, cladding thickness 10mm;Pass through flaw detection Detection, it is ensured that cladding layer flawless, stomata, impurity defect.
Further:Cladding method is:
2.5 mm of spot diameter,
Laser power 1700W,
Sweep speed 2.5mm/s,
Powder feeding rate 4.0g/min,
Powder throughput 180L/h is carried,
Z-axis individual layer stroke 0.5/mm,
It is co-deposited 20 layers.
The corrosion-resistant rate of the overlay reaches -5.5 × 10-4 g·h-1·cm-2;In air, 800 DEG C of oxidations rate Reach 0.001 g/10h.
Embodiment 2:
(a)At room temperature, clear up, tungsten cathode " necking down " position of polishing, " necking down " is surface portion fusion, by oxide layer It is cleaned out with corrosion layer;
(b)Coating material:Tri- kinds of carborundum SiC, palladium Pd, pure tungsten W mixed-powders, wherein SiC granularities are -300 ~ 350 mesh High purity granular sprills, to use granularity for the pure palladium powder of -140 ~ 300 purposes, tungsten particle degree be that -200 ~ 300 mesh are pure to palladium granularity Tungsten powder;
(c)By volume fraction SiC 25%, Pd 1.5%, remaining is turning for the mixed-powder planetary high-energy ball mill of W Under the conditions of fast 200r/min, ball milling 10h is uniformly mixed in agate pot.
(d)Use 4kW CO2Laser, numerical control table, NC table are sprayed using HUST-IV type high-precisions powder feeder, coaxial powder-feeding Mouth is mixed-powder, and under argon gas atmosphere protection, by-line cladding is on the surface of the workpiece line by line;
(e)Detection:The size before and after cladding is detected by using micrometer, cladding thickness 6mm;It is examined by detecting a flaw It surveys, it is ensured that cladding layer flawless, stomata, impurity defect.
Further:Cladding method is:
3.0 mm of spot diameter,
Laser power 2000W,
Sweep speed 3.0mm/s,
Powder feeding rate 4.5g/min,
Powder throughput 200L/h is carried,
Z-axis individual layer stroke 0.4/mm,
It is co-deposited 15 layers.
The corrosion-resistant rate of the overlay reaches -5.0 × 10-4 g·h-1·cm-2;In air, 850 DEG C of oxidations rate Reach 0.0007 g/10h.
Embodiment 3:
(a)At room temperature, clear up, tungsten cathode " necking down " position of polishing, " necking down " is surface portion fusion, by oxide layer It is cleaned out with corrosion layer;
(b)Coating material:Tri- kinds of carborundum SiC, palladium Pd, pure tungsten W mixed-powders, wherein SiC granularities are -300 ~ 350 mesh High purity granular sprills, to use granularity for the pure palladium powder of -140 ~ 300 purposes, tungsten particle degree be that -200 ~ 300 mesh are pure to palladium granularity Tungsten powder;
(c)By volume fraction SiC 30%, Pd 1.0%, remaining is turning for the mixed-powder planetary high-energy ball mill of W Under the conditions of fast 170r/min, ball milling 10h is uniformly mixed in agate pot.
(d)Use 4kW CO2Laser, numerical control table, NC table are sprayed using HUST-IV type high-precisions powder feeder, coaxial powder-feeding Mouth is mixed-powder, and under argon gas atmosphere protection, by-line cladding is on the surface of the workpiece line by line;
(e)Detection:The size before and after cladding is detected by using micrometer, cladding thickness 7.2mm;Pass through flaw detection Detection, it is ensured that cladding layer flawless, stomata, impurity defect.
Further:Cladding method is:
3.0 mm of spot diameter,
Laser power 2300W,
Sweep speed 3.0mm/s,
Powder feeding rate 5.0g/min,
Powder throughput 200L/h is carried,
Z-axis individual layer stroke 0.4/mm,
It is co-deposited 18 layers.
The corrosion-resistant rate of the overlay reaches -4.8 × 10-4 g·h-1·cm-2;In air, 800 DEG C of oxidations rate Reach 0.0009 g/10h.

Claims (7)

1. tungsten cathode laser multilayer cladding restorative procedure, which is characterized in that the coating material of multilayer cladding reparation uses:Including: Tri- kinds of carborundum SiC, palladium Pd, pure tungsten W mixed-powders, wherein SiC granularities are high purity granular sprills, the palladium of -300 ~ 350 mesh It for the pure palladium powder of -140 ~ 300 purposes, tungsten particle degree is -200 ~ 300 mesh pure tungsten powders that granularity, which uses granularity,;By volume fraction SiC 20%-30%, Pd 0.5%-1.5%, remaining is W.
2. tungsten cathode laser multilayer cladding restorative procedure according to claim 1, which is characterized in that by volume fraction SiC 20%-25%, Pd 0.5%-1%, remaining is W.
3. tungsten cathode laser multilayer cladding restorative procedure according to claim 1, which is characterized in that by volume fraction SiC 25%, Pd 1%, remaining is W.
4. the tungsten cathode laser multilayer cladding restorative procedure according to claim 1,2 or 3, which is characterized in that
It is as follows including step:
(a)At room temperature, clear up, tungsten cathode " necking down " position of polishing, " necking down " is surface portion fusion, by oxide layer and corruption Erosion layer is cleaned out;
(b)Coating material:Tri- kinds of carborundum SiC, palladium Pd, pure tungsten W mixed-powders, wherein SiC granularities are the height of -300 ~ 350 mesh It for the pure palladium powder of -140 ~ 300 purposes, tungsten particle degree is -200 ~ 300 mesh pure tungsten powders that pure particulate powder, palladium granularity, which use granularity,;
(c)By step(b)Coating material mixed-powder planetary high-energy ball mill under the conditions of rotating speed 150-200r/min, Ball milling 8-10h is uniformly mixed in agate pot;
(d)Use 4kW CO2Laser, numerical control table, NC table utilize HUST-IV type high-precisions powder feeder, coaxial powder-feeding nozzle handle Tri- kinds of mixed-powders of SiC, Pd, W, under argon gas atmosphere protection, by-line cladding is on the surface of the workpiece line by line;
(e)Detection:The size before and after cladding is detected by using micrometer, 6.0 ~ 10mm of cladding thickness;Pass through flaw detection Detection, it is ensured that cladding layer flawless, stomata, impurity defect.
5. tungsten cathode laser multilayer cladding restorative procedure according to claim 4, which is characterized in that cladding method is:
2.5 mm of spot diameter ~ 3.0mm,
1500 ~ 2300W of laser power,
2 ~ 3mm/s of sweep speed,
Powder feeding rate 4.0-5.0g/min,
Powder throughput 150-200L/h is carried,
Z-axis individual layer stroke 0.4-0.5/mm,
It is co-deposited 15 ~ 20 layers.
6. tungsten cathode laser multilayer cladding restorative procedure according to claim 5, which is characterized in that cladding method is:
Spot diameter 3.0mm,
1500 ~ 2300W of laser power,
Sweep speed 2.5mm/s,
Powder feeding rate 4.5-5.0g/min,
Powder throughput 170-200L/h is carried,
Z-axis individual layer stroke 0.45-0.5/mm,
It is co-deposited 18 ~ 20 layers.
7. tungsten cathode laser multilayer cladding restorative procedure according to claim 5, which is characterized in that cladding method is:
Spot diameter 3.0mm,
1500 ~ 2300W of laser power,
Sweep speed 2.5mm/s,
Powder feeding rate 4.5-5.0g/min,
Powder throughput 170-200L/h is carried,
Z-axis individual layer stroke 0.45-0.5/mm,
It is co-deposited 18 ~ 20 layers.
CN201510986950.0A 2015-12-26 2015-12-26 Tungsten cathode laser multilayer cladding restorative procedure Active CN105986266B (en)

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Publication number Priority date Publication date Assignee Title
CN111451501B (en) * 2020-04-03 2021-12-21 季华实验室 Preparation method for laser additive manufacturing of tungsten part based on eutectic reaction
CN113897642A (en) * 2021-09-29 2022-01-07 内蒙金属材料研究所 Tungsten cathode for molten salt electrolysis, preparation method thereof and application of laser cladding technology
CN114561671B (en) * 2022-01-24 2023-08-18 包头市玺骏稀土有限责任公司 Rare earth metal electrolytic cathode protection method and cathode
CN114606540B (en) * 2022-01-24 2023-07-14 包头市玺骏稀土有限责任公司 Rare earth metal electrolytic cathode protection method and cathode

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2001056736A2 (en) * 2000-02-04 2001-08-09 Optomec Design Company Laser assisted direct material deposition with modified absorption
JP2013166975A (en) * 2012-02-14 2013-08-29 Kobe Steel Ltd Surface-treated aluminum alloy sheet and method for manufacturing the same

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2001056736A2 (en) * 2000-02-04 2001-08-09 Optomec Design Company Laser assisted direct material deposition with modified absorption
JP2013166975A (en) * 2012-02-14 2013-08-29 Kobe Steel Ltd Surface-treated aluminum alloy sheet and method for manufacturing the same

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