CN105985753A - Foaming agent capable of inhibiting raise dust and injection apparatus thereof - Google Patents

Foaming agent capable of inhibiting raise dust and injection apparatus thereof Download PDF

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Publication number
CN105985753A
CN105985753A CN201510063958.XA CN201510063958A CN105985753A CN 105985753 A CN105985753 A CN 105985753A CN 201510063958 A CN201510063958 A CN 201510063958A CN 105985753 A CN105985753 A CN 105985753A
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CN
China
Prior art keywords
compressed air
foam
pipeline
water
dust
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Pending
Application number
CN201510063958.XA
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Chinese (zh)
Inventor
袁兵
鲁健
王跃飞
周茂军
马洛文
仇晓磊
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Baoshan Iron and Steel Co Ltd
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Baoshan Iron and Steel Co Ltd
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Application filed by Baoshan Iron and Steel Co Ltd filed Critical Baoshan Iron and Steel Co Ltd
Priority to CN201510063958.XA priority Critical patent/CN105985753A/en
Publication of CN105985753A publication Critical patent/CN105985753A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a foaming agent capable of inhibiting raise dust and an injection apparatus thereof. The foaming agent comprises the following components by weight percentage: 35-50% of a surfactant, 3-5% of petroleum ether, 3.5-5% of water-soluble sulfate, 1-3% of free alkali, and the balance of industrial water; the pH value of the foaming agent is 6-9. The injection apparatus comprises a compressed air main pipe, a water pipeline, an agent inhibition pipeline, a concentration adjusting electromagnetic pump, a first compressed air branch pipe, a second compressed air branch pipe, a water-agent mixing pipeline, a foaming chamber, a foam inhibitor pipeline, and several nozzles. The foaming agent and the injection apparatus have the beneficial effects that during a sintered ore conveying process, spraying of a dust inhibition agent can effectively reduce the generation of raise dust phenomenon of sintered ore, environments on a sintered product conveying area and sintered ore belt conveying circumference can be improved, and the foaming agent and the injection apparatus have important meaning for realizing cleaning production in a sintering area.

Description

A kind of foam suppressing airborne dust and injection apparatus thereof
Technical field
The present invention relates to a kind of foam suppressing airborne dust and injection apparatus thereof, belong to dedusting technology field.
Background technology
The technique processed as iron ore powder sintering dressing, sintering region is the district that ironmaking region airborne dust is the most serious One of territory.In sintering region, sintering deposit from central cooler out, is had bad luck by finished belt, is transported to blast furnace Use (or leaving raw material stock ground in).In sintering deposit conveying engineering, due to having bad luck between belt, chute At position, airborne dust easily occurs, welding.Although sintering finished region covering and at belt on belt feeder Installing dust arrester on chute, but airborne dust situation still happens occasionally, anti-dust effect has much room for improvement.
In order to reach more preferable dust removing effects, fundamentally reduce the generating capacity of dust, typically can be to sintering deposit Transportation is sprayed chemical dust suppressant.For chemistry dust suppression, chemical dust suppressant can be generally divided into moistening Type, binding type and coagulation type three class, dust suppression mechanism be mainly moistening, consolidate, solidifying cake three kinds effect.State The achievement in research of outer relevant chemical dust suppressant a lot, as the U.S. Coherex dust suppressant, Japanese poly-third Olefin(e) acid salt dust suppressant, Germany magnesium chloride and quick lime dust suppressant and the polyacrylate of Australia, complete Methylcellulose dust suppressant etc. is used widely.China current dust suppressant research still have one compared with abroad Determining gap, be mainly reflected in surfactant monomer few, of poor quality, dust suppression efficiency is low, and (relatively clear water is the highest 60%-90%), dust suppressant high in cost of production aspect.And, the technical field of existing dust suppressant injection apparatus In, the main pooled applications of equipment in mine, coal works, road surface dust suppression etc., press down in sintering deposit transportation The research of dirt almost without.
Summary of the invention
It is an object of the invention to provide a kind of foam suppressing airborne dust and injection apparatus thereof, existing to solve There are the problems referred to above in the presence of technology.
To achieve these goals, technical scheme is as follows:
A kind of foam suppressing airborne dust, it is made up of the following component of percentage:
Surplus is industry water, and the pH value of described foam is 6~9,
Wherein, the index required by industry water is as shown in table 1,
Table 1
Preferably, described surfactant is the surfactant of C14~C16.
Preferably, described surfactant is C14~16 alkene sulfonic acid sodium.
Preferably, described free alkali is organic base or inorganic base.
Preferably, at least one during described sulfate is sodium sulfate, potassium sulfate.
A kind of foam of the present invention is utilized to carry out the device sprayed, comprising: compressed air supervisor, water Pipeline, suppression pharmaceutical pipeline, concentration regulation electromagnetic pump, the first compressed air arm, the second compressed air are propped up Pipe, water medicine mixing duct, bubble chamber, foam in hibitors pipeline, some nozzles, described suppression pharmaceutical pipeline Connecting with concentration regulation electromagnetic pump respectively with waterpipe, described compressed air supervisor the first compressed air simultaneously is propped up Pipe connects with the second compressed air arm, and described first compressed air arm connects with bubble chamber, described foaming Room is connected by water medicine mixing duct with concentration regulation electromagnetic pump, described water medicine mixing duct and the second compression sky Gas branch pipe connects, and described foam in hibitors pipeline communication is in bubble chamber, and described some nozzles are all fixedly arranged on bubble The end of foam inhibitor pipeline.
Preferably, described compressed air supervisor, suppression pharmaceutical pipeline, waterpipe and foam inhibition It is equipped with stop valve on agent pipeline.
Preferably, described first compressed air arm, the second compressed air arm and the mixing of water medicine Pressure gauge it is equipped with on pipeline.
Preferably, described second compressed air arm and water medicine mixing duct are also respectively provided with a pressure Force regulating valve.
Preferably, described waterpipe is additionally provided with a booster water pump.
Its effect of foam dust suppression agent is to produce substantial amounts of foam in the mixture of water and air, and this is a kind of Another typical material that do, stable chemical nature, similar, when foam solution is sprayed to the foam that shaving cream produces Time on Ore or stockpile, cause void-free foam coverage and blocking dirt source, make dust be moistened and press down System.The mechanism of action of foam dust suppression is similar to water spray dust with mode, mainly has height due to foaming agent The surfactant of frothing capacity, further comprises dust wetting agent and binding agent, but compared with the latter, its Improve liquid phase distribution, thus reduce usage amount, improve the capture effect to inhalable particles.
It is generally believed that the depositing dust of inhalable particles is realized by phagocytosis and moistening inhalable particles, Additionally also likely to be present " shrapnel " effect, i.e. when lather collapse, its fragment meeting and inhalable particles Thing contacts, by it moistening and cohesion.Specifically, the efficient surfactant in chemical blowing agent, it Molecular structure in there are hydrophilic and two compatibility gene groups of oleophylic, it is easy to by hydrone exclusion and from Inside is to external migration and is enriched in surface, forms hydrophilic group hydrophobic group inwardly low free energy surfaces outwardly, Thus reduce the surface tension of water.There is data to show, as long as adding the foam of 0.1%, water can be made Surface tension is from 71dyn/cm2Drop to 30~40dyn/cm2.For dusting solid thing, due to water Reduction in surface tension, absorption result reduces the interfacial free energy between dust and water, thus improves fall The effect of dirt.What is more, foaming agent nozzle exit pressure one timing bubbling process in, Interfacial Adsorption shape The surface tension become can reduce foam particle diameter, increases bubble amt, improves collision trapping probability, helps In improving depositing dust ability.On the other hand, the thin dirt being dried is difficult to collide because of the repulsion of surface charge Cohesion, and containing binding agent in foaming agent, can effectively change the free energy current potential of particle surface, carry The surface activity of high dust, makes micronic dust and dust collision rift be condensed into larger-diameter grit, thus accelerates Sedimentation.
Industry water passes through booster water pump and stop valve, is transported in concentration regulation electromagnetic pump;Dust suppression medicament leads to Cross stop valve, be transported in concentration regulation electromagnetic pump.Industry water and dust suppressant regulate electromagnetic pump in concentration In, form the water pharmaceutical mixture of normal concentration.Compressed air is carried by stop valve.Compression sky Gas, water and pharmaceutical mixture carry out pressure balance by corresponding pressure-regulating valve and pressure-regulating valve respectively Regulation, it is ensured that both pressure is equal.So, the compressed air that pressure is equal and water and pharmaceutical mixture Fully bubble in bubble chamber, form cystose dust suppressant.Stop valve is passed through in foam dust suppression agent, arrives spray Mouth.Foam dust suppression agent is sprayed on the sintering deposit on finished belt work surface by nozzle uniformly uniformly, Reach the anti-dust effect in sintering deposit course of conveying.
The beneficial effects are mainly as follows: in sintering deposit course of conveying, spraying dust suppressant can be effective Reduce sintering deposit dust raising phenomenon generation, improve sintering finished conveyor zones and sintering deposit Belt Conveying periphery Environment, to realize sintering region clean produce have great importance.
Accompanying drawing explanation
Fig. 1 is the structural representation utilizing the foam of the present invention to carry out the device sprayed;
In figure: 1, compressed air supervisor;2, suppression pharmaceutical pipeline;3, waterpipe;4, concentration regulation electricity Magnetic pumping;5, bubble chamber;6, stop valve;7, Pressure gauge;8, pressure-regulating valve;9, booster water pump; 10, water medicine mixing duct;11, the first compressed air arm;12, the second compressed air arm;13, bubble Foam inhibitor pipeline;14, nozzle.
Detailed description of the invention
According to assembling foam injection apparatus shown in Fig. 1, compressed air supervisor 1 separates the first compressed air and props up Pipe 11 and the second compressed air arm 12, suppression pharmaceutical pipeline 2 and waterpipe 3 are electric with concentration regulation respectively Magnetic pumping 4 connects, and the first compressed air arm 11 connects with bubble chamber 5, bubble chamber 5 and concentration regulation electricity Magnetic pumping 4 is connected by water medicine mixing duct 10, and water medicine mixing duct 10 the most also props up with the second compressed air Pipe 12 connects, and foam in hibitors pipeline 13 connects on bubble chamber 5, the end of foam in hibitors pipeline 13 End is installed with four nozzles 14 respectively by four branch roads.
In order to control compressed-air actuated to be passed through, suppress being passed through of medicament, being passed through and foam of industry water in time The injection of inhibitor, at compressed air supervisor, suppression pharmaceutical pipeline, waterpipe and foam in hibitors pipeline On be respectively equipped with stop valve 6.
In order to monitor compressed air to bubble chamber and the pressure that is passed through to water medicine mixing duct, in the first compression It is respectively equipped with Pressure gauge 7 on air arm 11 and the second air arm 12.
In order to control pressure that compressed air is passed through to water medicine mixing duct and control water medicine mixture to rising The pressure that bubble chamber is passed through, is also respectively provided with one on the second compressed air arm 12 and water medicine mixing duct 10 Pressure-regulating valve.
Insufficient pressure when preventing industry water to be passed through concentration regulation electromagnetic pump to give, waterpipe 3 is additionally provided with one Individual booster water pump 9.
Embodiment 1
By surfactant be 35wt%, petroleum ether 5wt%, sodium sulfate 3.5wt%, sodium hydroxide 3wt%, Industry water 53.5wt% carries out dispensing, by surfactant, petroleum ether, aluminum sulfate, sodium hydroxide mixing all After even, spraying in device as shown in Figure 1, concrete operations are:
The first step: open the stop valve on waterpipe, open booster water pump, enters to concentration electromagnetism regulation infusion Industry water;
Second step: open the stop valve on suppression pharmaceutical pipeline, starts concentration electromagnetism regulation pump, to concentration electricity The dust suppression medicament of normal concentration (concentration can freely regulate) is injected in magnetically condition pump;
3rd step: open the stop valve on compressed air supervisor, compressed air is injected, regulation the second compression sky Pressure-regulating valve on gas branch pipe and the pressure-regulating valve on water medicine mixing duct, it is ensured that the second compressed air is propped up Pipe, the pressure of water medicine mixing duct is equal, and the Pressure gauge on the first air arm, and the second compressed air is propped up Manometric pressure show value on Pressure gauge on pipe, and water medicine mixing duct is equal;
4th step: compressed air, water is sufficiently mixed at bubble chamber with dust suppression pharmaceutical mixture, bubbles, and is formed Foam dust suppression agent, the pH value controlling foam dust suppression agent is 6~9;
5th step: open the stop valve of foam in hibitors pipeline, foam dust suppression agent is sent by foam in hibitors pipeline At four nozzles, then on the sintering deposit of the work surface being sprayed at sintering finished belt by nozzle uniformly, reach To anti-dust effect.
Control industry water and compressed-air actuated pressure are 0.4Mpa, and (both pressure must be equal, in conjunction with real Border is spilt and is penetrated effect, and Stress control is at 0.4Mpa, and effect is best);
The angle (with the angle of vertical direction) of four nozzles arranges and is respectively 30 °, 30 °, 0 °, (protects for 0 ° Demonstrate,prove whole belt width direction all standing).
Controlling running all chain with this belt control of signal, belt turns, spraying medicine;Belt stops, stop-spraying medicine Agent.
Embodiment 2
By surfactant be 50wt%, petroleum ether 3wt%, potassium sulfate 5wt%, sodium hydroxide 1wt%, Industry water 41wt% carries out dispensing, by surfactant, petroleum ether, aluminum sulfate, sodium hydroxide mix homogeneously After, spray as described in Example 1.
Embodiment 3
By surfactant be 42wt%, petroleum ether 4wt%, aluminum sulfate 4wt%, sodium hydroxide 2wt%, Industry water 48wt% carries out dispensing, by surfactant, petroleum ether, aluminum sulfate, sodium hydroxide mix homogeneously After, spray as described in Example 1.
This foam and device use in the sintering region of certain factory, achieve good using effect, such as following table Shown in.
In sum, only presently preferred embodiments of the present invention, not it is used for limiting what the present invention implemented Scope, all equalizations done according to the shape described in scope of the invention as claimed, structure, feature and spirit Change and modification, all should be included in scope of the presently claimed invention.

Claims (10)

1. the foam that can suppress airborne dust, it is characterised in that by the following component of percentage Composition:
Surplus is industry water, and the pH value of described foam is 6~9.
2. foam as claimed in claim 1, it is characterised in that described surfactant is C14~C16 Surfactant.
3. foam as claimed in claim 2, it is characterised in that described surfactant is C14~16 alkene Hydrocarbon sulfonate sodium.
4. foam as claimed in claim 1, it is characterised in that described free alkali is organic base or inorganic Alkali.
5. foam as claimed in claim 1, it is characterised in that described water soluble sulfate be sodium sulfate, At least one in potassium sulfate.
6. utilize foam as described in any one in Claims 1 to 5 to carry out the device sprayed, its feature Be, including: compressed air supervisor, waterpipe, suppression pharmaceutical pipeline, concentration regulation electromagnetic pump, first Compressed air arm, the second compressed air arm, water medicine mixing duct, bubble chamber, foam in hibitors pipeline, Some nozzles, described suppression pharmaceutical pipeline and waterpipe connect with concentration regulation electromagnetic pump respectively, described compression Air supervisor the first compressed air arm simultaneously and the connection of the second compressed air arm, described first compressed air Arm connects with bubble chamber, and described bubble chamber is connected by water medicine mixing duct with concentration regulation electromagnetic pump, institute Stating water medicine mixing duct and the connection of the second compressed air arm, described foam in hibitors pipeline communication is in bubble chamber On, described some nozzles are all fixedly arranged on the end of foam in hibitors pipeline.
7. device as claimed in claim 6, it is characterised in that described compressed air supervisor, suppression medicament pipe It is equipped with stop valve on road, waterpipe and foam in hibitors pipeline.
8. device as claimed in claim 6, it is characterised in that described first compressed air arm, the second pressure It is equipped with Pressure gauge on contracting air arm and medicine mixing duct.
9. device as claimed in claim 6, it is characterised in that described second compressed air arm and water medicine mix Close and be also respectively provided with a pressure-regulating valve on pipeline.
Device the most as claimed in claims 6 or 7, it is characterised in that be additionally provided with one on described waterpipe Booster water pump.
CN201510063958.XA 2015-02-06 2015-02-06 Foaming agent capable of inhibiting raise dust and injection apparatus thereof Pending CN105985753A (en)

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Application Number Priority Date Filing Date Title
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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS49111882A (en) * 1973-02-27 1974-10-24
CN1074934A (en) * 1993-02-26 1993-08-04 上海市有机氟材料研究所 Dustproof detergent
CN101037589A (en) * 2007-04-18 2007-09-19 南京大学 Dust preventing agent and preparation method thereof
CN101067076A (en) * 2007-06-28 2007-11-07 潘德顺 Foamed dust adhering agent and its prepn and application
CN101845291A (en) * 2009-10-30 2010-09-29 莱芜钢铁股份有限公司 Dust inhibitor and preparation method thereof
KR20110048681A (en) * 2009-11-03 2011-05-12 폴텍주식회사 Dust restrainer
CN102102010A (en) * 2009-12-18 2011-06-22 淮南矿业(集团)有限责任公司 Foam dust arresting liquid and dust collecting method
CN103450855A (en) * 2013-09-27 2013-12-18 太原市荣元科技有限公司 Environment-friendly dust fall agent for coal mine
CN104250543A (en) * 2013-06-27 2014-12-31 哈默克·范德加利安 Composition and method for suppressing dust formation

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS49111882A (en) * 1973-02-27 1974-10-24
CN1074934A (en) * 1993-02-26 1993-08-04 上海市有机氟材料研究所 Dustproof detergent
CN101037589A (en) * 2007-04-18 2007-09-19 南京大学 Dust preventing agent and preparation method thereof
CN101067076A (en) * 2007-06-28 2007-11-07 潘德顺 Foamed dust adhering agent and its prepn and application
CN101845291A (en) * 2009-10-30 2010-09-29 莱芜钢铁股份有限公司 Dust inhibitor and preparation method thereof
KR20110048681A (en) * 2009-11-03 2011-05-12 폴텍주식회사 Dust restrainer
CN102102010A (en) * 2009-12-18 2011-06-22 淮南矿业(集团)有限责任公司 Foam dust arresting liquid and dust collecting method
CN104250543A (en) * 2013-06-27 2014-12-31 哈默克·范德加利安 Composition and method for suppressing dust formation
CN103450855A (en) * 2013-09-27 2013-12-18 太原市荣元科技有限公司 Environment-friendly dust fall agent for coal mine

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Application publication date: 20161005