CN105983575A - Automatic wire rolling and cutting integrated machine for producing steel wires on tail brush - Google Patents

Automatic wire rolling and cutting integrated machine for producing steel wires on tail brush Download PDF

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Publication number
CN105983575A
CN105983575A CN201510075414.5A CN201510075414A CN105983575A CN 105983575 A CN105983575 A CN 105983575A CN 201510075414 A CN201510075414 A CN 201510075414A CN 105983575 A CN105983575 A CN 105983575A
Authority
CN
China
Prior art keywords
wire
wire feed
driving shaft
integrated machine
cutting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510075414.5A
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Chinese (zh)
Inventor
何涛
杜韧
王晓光
贺俊杰
魏志辉
卢欣中
刘志强
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
North China Institute of Aerospace Engineering
Original Assignee
North China Institute of Aerospace Engineering
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by North China Institute of Aerospace Engineering filed Critical North China Institute of Aerospace Engineering
Priority to CN201510075414.5A priority Critical patent/CN105983575A/en
Publication of CN105983575A publication Critical patent/CN105983575A/en
Pending legal-status Critical Current

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Abstract

The invention relates to an automatic wire rolling and cutting integrated machine for producing steel wires on a tail brush. The automatic wire rolling and cutting integrated machine can roll the steel wires with the diameter ranging from 0.5 mm to 2 mm to be spiral and automatically cut the steel wires into steel wires with certain lengths ranging from 50 mm to 800 mm according to requirements. By the adoption of the automatic wire rolling and cutting integrated machine, the utilization rate of the steel wires can be effectively increased, automatic control is adopted, the labor cost is reduced, and the production efficiency is greatly improved. The automatic wire rolling and cutting integrated machine comprises a wire feeding positioning hole (1), a wire rolling driving shaft (2), a transverse embossing wheel (3), a wire feeding driving shaft (4), a wire feeding driven wheel (5) (a wire feeding driving wheel is arranged below the wire feeding driven wheel), a wire feeding mechanism spindle rotation speed sensor (6), bearings (7), an adjusting press plate (8), a longitudinal embossing wheel set (9), a hob transmission shaft rotation speed sensor (10), a cylindrical positioning auxiliary tool (11), a rotary cutting main tool (12), a guide baffle (13), a rotary cutter driving shaft (14), a PLC control system (15), a cutting power servo motor (16), a distribution box (17), a wire feeding and rolling power servo motor (18), and a guide pipe (19). By the adoption of the automatic wire rolling and cutting integrated machine, embossing, wire feeding and wire cutting of the steel wires can be completed.

Description

A kind of produce on shield ventral brush steel wire used roll the automatic integrated machine of a shredding
Technical field
The invention belongs to produce apparatus field, relate to producing steel wire used by shield ventral brush to roll a shredding automatic integrated Machine, the present invention relates to a kind of steel wire in the range of diameter 0.5mm to 2mm can be pressed into helical form automatically And be the most automatically cut into the one of certain length in the range of 50mm to 800mm and roll a shredding all-in-one. The present invention can be effectively improved the utilization rate of steel wire, reduces cost of labor, substantially increases production efficiency.
Background technology
Along with the shield machine needed for the fast development of track traffic, urban rail transit construction application increasingly Extensively, matched wire brush demand is also increased sharply.Design one rolls the automatic integrated machine of a shredding, Steel wire in the range of diameter 0.5mm to 2mm can be pressed into helical form automatically and be the most automatically cut into The steel wire of certain length in the range of 50mm to 800mm, can be greatly improved life in the processing of hairbrush Produce efficiency, reduce cost of labor and improve the utilization rate of steel wire simultaneously.
Summary of the invention
It is solved by the invention problematically, fill up existing to roll a blank for shredding automatic equipment, it is provided that One rolls a shredding all-in-one, the steel wire in the range of diameter 0.5mm to 2mm can be rolled into spiral automatically Shape the steel wire of certain length in the range of being the most automatically cut into 50mm to 800mm, in the processing of hairbrush Production is greatly improved production efficiency, reduces cost of labor and improve the utilization rate of steel wire simultaneously.
The present invention solves it and technical problem is that and take techniques below scheme to realize:
A kind of produce steel wire used by shield ventral brush roll the automatic integrated machine of a shredding include wire feed location hole (1), Roll a driving shaft (2), laterally crimp wheel (3), wire feed driving shaft (4), wire feed follower (5) (under Side be wire feed drivewheel), wire feeder speed of mainshaft sensor (6), bearing (7), regulate pressing plate (8), Longitudinally cotton ginning wheels (9), hobboing cutter rotating speed of transmission shaft sensor (10), the secondary cutter (11) in cylinder location, rotation Turn cutting operator (12), deflector apron (13), swivel knife driving shaft (14), PLC control system (15), Cutting power servomotor (16), distribution box (17), wire feed roll a kinetic servo motor (18), guide Pipe (19) composition.
Base portion is mainly the assembling matrix of other parts, angle steel be welded.
Roll silk part mainly by laterally crimp wheel (3) and longitudinally cotton ginning wheels (9) form, steel wire exists Meshing Process of Spur Gear completes cotton ginning, to improve its intensity, increases its internal stress.
Wire feeder is mainly by two wire feed rolls (wherein wire feed follower is (5)) with certain degree of hardness Composition.
Cut-off parts is mainly by swivel knife driving shaft (14), circumgyration incision operator (12), cutting power electricity Machine (16), belt wheel forms.
Accompanying drawing explanation
Accompanying drawing 1 is that the present invention rolls silk and wire feed structure top view.
Accompanying drawing 2 is to roll silk and wire feed structure left view.
Accompanying drawing 3 is overall structure front view.
Detailed description of the invention
Below in conjunction with accompanying drawing, to the detailed description of the invention, architectural feature and the merit that provide according to the present invention After effect explanation such as.
Refer to accompanying drawing, roll the automatic integrated machine of a shredding and include wire feed hole, location (1), roll silk actively Axle (2), laterally crimp wheel (3), wire feed driving shaft (4), (lower section is wire feed to wire feed follower (5) Drivewheel), wire feeder speed of mainshaft sensor (6), bearing (7), regulation pressing plate (8), longitudinally roll The secondary cutter (11) in floral whorl group (9), hobboing cutter rotating speed of transmission shaft sensor (10), cylinder location, circumgyration incision Operator (12), deflector apron (13), swivel knife driving shaft (14), PLC control system (15), cutting Kinetic servo motor (16), distribution box (17), wire feed roll a kinetic servo motor (18), guide pipe (19) Composition.
Wire feed rolls a kinetic servo motor (18) and rolls a driving shaft (2) rotation through chain-driving, drives logical Cross Flat dey joint to rotate, at wire feeder pull strength at the wheel (3) that laterally crimps rolling a driving shaft (2) Again through longitudinally cotton ginning wheels (9) under effect, steel wire completes cotton ginning, and regulation pressing plate (8) adjustable is horizontal To cotton ginning wheel and the back lash of longitudinal cotton ginning wheel, to adjust cotton ginning effect.
Wire feed rolls a kinetic servo motor (18) and drives wire feed driving shaft (4) to rotate through cog belt, with flat Key connecting wire feed drivewheel on wire feed driving shaft (4) drives wire feed follower (5) to rotate, in this mistake Producing frictional force in journey affects forward steel wire to be delivered in guide pipe (19).
Cutting power servomotor (16) synchronized profile of tooth drives and drives swivel knife driving shaft (14) to rotate, Circumgyration incision operator (12) cooperation being welded on swivel knife driving shaft (14) is welded on guide pipe (19) The spiral helicine steel wire that the secondary cutter (11) in cylinder location in exit will transport out from guide pipe (19) Cut off.
PLC control system (15) according to the information of wire feeder speed of mainshaft sensor (6) calculate from Guide pipe (19) transports out the length of steel wire, as required, by controlling cutting power servo electricity The rotating speed of machine (16), it is achieved the cutting of certain length steel wire, is sensed by hobboing cutter rotating speed of transmission shaft simultaneously It is complete that cutting power servomotor (16) and wire feed can also be rolled a kinetic servo motor (18) by device (10) Become closed loop control.
A kind of produce steel wire used by shield ventral brush roll one actual workflow of the automatic integrated machine of a shredding For:
The some steel wires that some of the first set of steel wire is looped around on multiple coil of wire are fixed through wire feed Hole, position (1), is then passed through laterally crimping wheel (3), longitudinally cotton ginning wheels (9), wire feed drivewheel, drive After wire feed follower (5), (the first set of steel wire is during the use of equipment to complete the first set of steel wire Have only to once).
Equipment startup switches on power, starting device, and PLC control system (15) control wire feed rolls silk and moves Force servo motor (18) operating and cutting power servomotor (16) operate.
Cotton ginning wire feed rolls a kinetic servo motor (18) and rolls a driving shaft (2) rotation through chain-driving, Drive and rotated at the wheel (3) that laterally crimps rolling a driving shaft (2) by Flat dey joint, lead at wire feeder Again through longitudinally cotton ginning wheels (9) under the effect of gravitation, steel wire completes cotton ginning, and regulation pressing plate (8) can Adjust laterally cotton ginning wheel and the back lash of longitudinally cotton ginning wheel, crimp effect to adjust.
Wire feed wire feed rolls a kinetic servo motor (18) and drives wire feed driving shaft (4) to turn through cog belt Dynamic, drive wire feed follower (5) to rotate with Flat dey joint wire feed drivewheel on wire feed driving shaft (4), Producing frictional force in the process affects forward steel wire to be delivered in guide pipe (19).
Cutting cutting power servomotor (16) synchronized profile of tooth drives and drives swivel knife driving shaft (14) Rotating, circumgyration incision operator (12) cooperation being welded on swivel knife driving shaft (14) is welded on guiding The spiral that the secondary cutter (11) in cylinder location in pipe (19) exit will transport out from guide pipe (19) The steel wire of shape cuts off, and PLC control system (15) is according to wire feeder speed of mainshaft sensor (6) Information calculates the length transporting out steel wire from guide pipe (19), by controlling cutting power servo electricity The rotating speed of machine (16), can realize the cutting of fixed length steel wire, simultaneously by hobboing cutter rotating speed of transmission shaft sensor (10) cutting power servomotor (16) and wire feed can also roll a kinetic servo motor (18) to complete Closed loop control.

Claims (2)

1. produce steel wire used by shield ventral brush rolls the automatic integrated machine of a shredding, positions hole including wire feed (1), roll a driving shaft (2), laterally crimp wheel (3), wire feed driving shaft (4), wire feed follower (5) (lower section is wire feed drivewheel), wire feeder speed of mainshaft sensor (6), bearing (7), regulation pressing plate (8), longitudinally cotton ginning wheels (9), hobboing cutter rotating speed of transmission shaft sensor (10), the secondary cutter (11) in cylinder location, Circumgyration incision operator (12), deflector apron (13), swivel knife driving shaft (14), PLC control system (15), cutting power servomotor (16), distribution box (17), wire feed roll a kinetic servo motor (18), Guide pipe (19).It is characterized in that: described wire feed rolls a kinetic servo motor (18) through chain band The dynamic driving shaft (2) that rolls rotates, and makes laterally to crimp wheel (3) by Flat dey joint roll a driving shaft (2) Rotate;The described secondary cutter (11) in cylinder location is welded on guide pipe (19) exit, coordinates rotary cutting Cut operator (12) and complete the cutting to the steel wire transported out from guide pipe.
2., according to rolling the automatic integrated machine of a shredding described in right 1, wire feed rolls a kinetic servo motor (18) Drive wire feed driving shaft (4) to rotate by tooth form synchronous belt, make by Flat dey joint in wire feed driving shaft (4) On wire feed drivewheel drive wire feed follower (5) rotate, utilize produce frictional force affect forward steel wire It is delivered in guide pipe (19).
CN201510075414.5A 2015-02-12 2015-02-12 Automatic wire rolling and cutting integrated machine for producing steel wires on tail brush Pending CN105983575A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510075414.5A CN105983575A (en) 2015-02-12 2015-02-12 Automatic wire rolling and cutting integrated machine for producing steel wires on tail brush

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510075414.5A CN105983575A (en) 2015-02-12 2015-02-12 Automatic wire rolling and cutting integrated machine for producing steel wires on tail brush

Publications (1)

Publication Number Publication Date
CN105983575A true CN105983575A (en) 2016-10-05

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201510075414.5A Pending CN105983575A (en) 2015-02-12 2015-02-12 Automatic wire rolling and cutting integrated machine for producing steel wires on tail brush

Country Status (1)

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CN (1) CN105983575A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114833194A (en) * 2022-05-19 2022-08-02 河北纵航机械制造有限公司 Full-automatic cotton gin

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114833194A (en) * 2022-05-19 2022-08-02 河北纵航机械制造有限公司 Full-automatic cotton gin

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PB01 Publication
WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20161005

WD01 Invention patent application deemed withdrawn after publication