CN105977444A - Box-type powder filling and immersing production technology - Google Patents
Box-type powder filling and immersing production technology Download PDFInfo
- Publication number
- CN105977444A CN105977444A CN201610459467.1A CN201610459467A CN105977444A CN 105977444 A CN105977444 A CN 105977444A CN 201610459467 A CN201610459467 A CN 201610459467A CN 105977444 A CN105977444 A CN 105977444A
- Authority
- CN
- China
- Prior art keywords
- box
- powder
- pole plate
- powder filling
- transfer box
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/60—Arrangements or processes for filling or topping-up with liquids; Arrangements or processes for draining liquids from casings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/06—Lead-acid accumulators
- H01M10/12—Construction or manufacture
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Battery Electrode And Active Subsutance (AREA)
Abstract
The invention belongs to the field of lead-acid storage battery production, and particularly relates to a box-type powder filling and immersing production technology. The box-type powder filling and immersing production technology comprises the following steps of: (1) assembling tubular positive electrode plates and an electrode plate transfer box, namely putting the tubular positive electrode plates which need to be filled with powder into the electrode plate transfer box, and putting electrode plate positioning partition plates between the tubular positive electrode plates and the inner wall of the electrode plate transfer box and between the adjacent tubular positive electrode plates separately; (2) filling the electrode plate transfer box with powder, namely conveying the overall electrode plate transfer box to a powder filling station, tightly fastening the electrode plate transfer box by a lower powder hopper component and then starting powder filling; and (3) immersing the electrode plate transfer box, namely immersing the electrode plate transfer box through a box immersion device. Through the technology provided by the invention, the environmental pollution caused in the production process of lead-acid storage battery-filling tubular positive electrode plates and later electrode plate transferring and using processes can be significantly reduced.
Description
Technical field
The present invention relates to a kind of boxlike powder filling immersion production technology, belong to lead-acid storage battery production field.
Background technology
At present, the production of the anode plate for lead acid accumulator of domestic current uses powder filling technique mostly, and will in actual production process
Pole plate carries out powder filling in being placed directly on the fixture of vibration platen, so certainly will can not enter the comb of pole plate because of a large amount of powders in
By in the space access arrangement between pole plate and be attached to polar board surface and cause powder to waste.Simultaneously because the positive plate that powder filling is complete
The powder of surface attachment transhipment after having produced and can split away off from polar board surface in the middle of using and cause environmental pollution, infringement
Workman is healthy.
Summary of the invention
The technical problem to be solved in the present invention is: provides a kind of clean environment firendly, saves powder and improve the boxlike powder filling of fill efficiency
Immersion production technology.
Boxlike powder filling immersion production technology of the present invention, takes following steps:
1) tubular positive plate and pole plate transfer box are assembled: the tubular positive plate needing powder filling is put into pole plate transfer box, and tubular type is just
Between pole plate with pole plate transfer box inwall, between adjacent tubular positive plate, it is respectively put into pole plate grid spacer；
2) to pole plate transfer box powder filling: pole plate transfer box entirety is delivered to powder filling station, and lower powder hopper parts are by tight for pole plate transfer box
Powder filling is started after linking closely；
3) to pole plate transfer box immersion: box liquid-immersion device is to pole plate transfer box immersion.
Described step 2) in use powder filling device pole plate transfer box powder filling, powder filling device are included vibration platen, vibration platen
Bottom arranges vibration source, and vibration platen top arranges positioner, and pole plate transfer box is arranged in positioner, pole plate transfer box
It is provided above lower powder hopper parts.
Described step 2) and step 3) all complete in body, body is set to airtight exhaust ventilation state, powder filling device position
In body.
Described step 2) and step 3) between be provided with powder cleanup step, respectively by powder blocking plate, top gumming part, periphery
The powder of pole plate transfer box surface adhesion is cleared up by gumming part.
Arranging box transporter in described body, box transporter includes transfer unit, pushes parts and release parts,
Propelling movement parts and release parts lay respectively at the both sides of powder filling device, and the top of transfer unit is sequentially provided with gear powder according to conveying direction
Plate, top gumming part, periphery gumming part and box transporter, the lower section of box transporter is provided with box liquid-immersion device.
The tubular positive plate needing powder filling is put into pole plate transfer box, tubular positive plate and pole plate transfer box in pole plate transfer box
Put into pole plate grid spacer between inwall and between adjacent tubular positive plate, then allow pole plate transfer box entirety enter powder filling station,
Mobile lower powder hopper parts can start powder filling after tightly being clasped by pole plate transfer box, due between tubular positive plate and tubular positive plate with
There is pole plate grid spacer between pole plate transfer box inwall, when this makes it possible to ensure fill powder, the powder overwhelming majority all enters pipe
Reducing the waste of powder in formula positive plate, after powder filling completes, pole plate transfer box carries out overall immersion, whole production after cleaning
In process, all existence are dried the operation of powder and part of appliance is installed in airtight body, and body is in exhaust ventilation
Among state.
The invention has the beneficial effects as follows:
Test proves, the present invention, by the way of being loaded by tubular positive plate and carrying out powder filling, immersion in the middle of pole plate transfer box, reduces
Powder waste during powder filling, the complete pole plate of powder filling simultaneously can form surface solidified layer after immersion and thus be avoided that
Pole plate transhipment later and when using powder from pole plate, split away off pollution environment.Visible, can by the technique of the present invention
Substantially reduce during lead-acid accumulator records pole plate transhipment in tubular positive plate production process and afterwards, use and environment is made
The environmental pollution become.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of tubular positive plate.
Fig. 2 is the schematic diagram of pole plate transfer box.
Fig. 3 is the structural representation of powder filling device.
Fig. 4 is each operation layout drawing of the present invention.
In figure: 1, pole plate skeleton；2, comb；3, tubular positive plate；4, pole plate grid spacer；5, vibration source；6, shake
Moving platform；7, positioner；8, pole plate transfer box；9, lower powder hopper parts；10, powder blocking plate；11, top gumming part；12、
Periphery gumming part；13, box transporter；14, box transporter；15, box liquid-immersion device.
Detailed description of the invention
Below in conjunction with the accompanying drawings the present invention is described further:
As shown in Figure 1 to 4, boxlike powder filling immersion production technology of the present invention, it is characterised in that take following steps:
1) tubular positive plate and pole plate transfer box are assembled: the tubular positive plate 3 needing powder filling is put into pole plate transfer box 8, pipe
Between formula positive plate 3 with pole plate transfer box 8 inwall, between adjacent tubular positive plate 3, it is respectively put into pole plate grid spacer 4；
2) to pole plate transfer box powder filling: pole plate transfer box 8 entirety is delivered to powder filling station, pole plate is transported by lower powder hopper parts 9
Box 8 starts powder filling after tightly clasping；
3) to pole plate transfer box immersion: box liquid-immersion device 15 is to pole plate transfer box immersion.
Tubular positive plate 3 includes pole plate skeleton 1 and comb 2, and comb 2 is arranged in pole plate skeleton 1.
Step 2) middle employing powder filling device is to pole plate transfer box 8 powder filling, and powder filling device includes vibration platen 6, vibration platen 6 end
Portion arranges vibration source 5, and vibration platen 6 top arranges positioner 7, and pole plate transfer box 8 is arranged in positioner 7, pole plate
Transfer box 8 is provided above lower powder hopper parts 9.Step 2) and step 3) all complete in body, body is set to airtight negative pressure
Ventilation state, powder filling device is positioned at body.Step 2) and step 3) between be provided with powder cleanup step, respectively by gear powder
The powder of pole plate transfer box 8 surface adhesion is cleared up by plate 10, top gumming part 11, periphery gumming part 12.Set in body
Putting box transporter 13, box transporter 13 includes transfer unit, pushes parts and release parts, pushes parts and pushes away
Going out parts and lay respectively at the both sides of powder filling device, the top of transfer unit is sequentially provided with powder blocking plate 10 according to conveying direction, top is removed
Powder part 11, periphery gumming part 12 and box transporter 14, the lower section of box transporter 14 is provided with box liquid-immersion device 15.
When starting working, pole plate transfer box 8 sends into pole plate transfer box by transfer unit and the propelling movement parts of box transporter 13
Positioning in the positioner 7 of 8, after having positioned, lower powder hopper parts 9 are anchored to pole plate transfer box 8 from lowered over,
Lower powder mouth in the lower powder hopper parts 9 just comb mouth of pipe to tubular positive plate 3, at this moment vibration source 5 is started working, vibration source 5,
Vibration platen 6 and described powder filling device carry out vibrating powder filling by the shake time of vibration set, after powder filling completes, and lower powder hopper parts
9 risings are separated from pole plate transfer box 8, and pole plate transfer box 8 is released positioner 7 by the release parts of box transporter 13,
And entering transfer unit, pole plate transfer box 8 sequentially passes through powder blocking plate 10 during conveying, top gumming part 11, periphery remove
The powder of pole plate transfer box 8 surface adhesion is cleared up by powder part 12, now box transporter 14 by pole plate transfer box 8 from
Picking up and be delivered to the top of box liquid-immersion device 15 on box transporter 13, at this moment pole plate transfer box 8 is transported by box
Device 14 will be immersed in liquid with the relative motion of box liquid-immersion device 15, pole plate transfer box 8 quilt after of short duration immersion
Transporting and the most then take off finished product, whole powder filling immersion process is complete, and described tubular positive plate process of recording is all by PLC journey
Sequence controls to be automatically performed.
Claims (5)
1. a boxlike powder filling immersion production technology, it is characterised in that take following steps:
1) tubular positive plate and pole plate transfer box are assembled: the tubular positive plate (3) needing powder filling is put into pole plate transfer box (8)
In, between tubular positive plate (3) with pole plate transfer box (8) inwall, between adjacent tubular positive plate (3), it is respectively put into pole
Plate grid spacer (4)；
2) to pole plate transfer box powder filling: pole plate transfer box (8) entirety is delivered to powder filling station, and lower powder hopper parts (9) are by pole
Plate transfer box (8) starts powder filling after tightly clasping；
3) to pole plate transfer box immersion: box liquid-immersion device (15) is to pole plate transfer box immersion.
Boxlike powder filling immersion production technology the most according to claim 1, it is characterised in that: step 2) middle employing powder filling dress
Putting pole plate transfer box (8) powder filling, powder filling device includes that vibration platen (6), vibration platen (6) bottom arrange vibration source (5),
Vibration platen (6) top arranges positioner (7), and pole plate transfer box (8) is arranged in positioner (7), and pole plate is transported
Box (8) is provided above lower powder hopper parts (9).
Boxlike powder filling immersion production technology the most according to claim 2, it is characterised in that: step 2) and step 3) all
Completing in body, body is set to airtight exhaust ventilation state, and powder filling device is positioned at body.
Boxlike powder filling immersion production technology the most according to claim 1, it is characterised in that: step 2) and step 3) it
Between be provided with powder cleanup step, respectively by powder blocking plate (10), top gumming part (11), periphery gumming part (12) to pole plate
The powder of transfer box (8) surface adhesion is cleared up.
Boxlike powder filling immersion production technology the most according to claim 3, it is characterised in that: box is set in body and transmits dress
Putting (13), box transporter (13) includes transfer unit, pushes parts and release parts, pushes parts and release parts divide
Not being positioned at the both sides of powder filling device, the top of transfer unit is sequentially provided with powder blocking plate (10), top gumming part according to conveying direction
(11), periphery gumming part (12) and box transporter (14), the lower section of box transporter (14) is provided with box immersion
Device (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610459467.1A CN105977444B (en) | 2016-06-23 | 2016-06-23 | Boxlike powder filling immersion liquid production technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610459467.1A CN105977444B (en) | 2016-06-23 | 2016-06-23 | Boxlike powder filling immersion liquid production technology |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105977444A true CN105977444A (en) | 2016-09-28 |
| CN105977444B CN105977444B (en) | 2018-07-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610459467.1A Active CN105977444B (en) | 2016-06-23 | 2016-06-23 | Boxlike powder filling immersion liquid production technology |
Country Status (1)
| Country | Link |
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| CN (1) | CN105977444B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108878784A (en) * | 2018-05-30 | 2018-11-23 | 淄博火炬能源有限责任公司 | Tube-sbaped positive plate grouting method |
Citations (7)
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|---|---|---|---|---|
| KR20030043261A (en) * | 2001-11-27 | 2003-06-02 | (주)대성후드텍 | Granule filler apparatus and using method thereof |
| JP2008142205A (en) * | 2006-12-07 | 2008-06-26 | Tosho Inc | Powder medicine dispensing machine |
| CN102136578A (en) * | 2011-02-10 | 2011-07-27 | 淄博鑫旭机电设备有限公司 | Fully automatic rapid powder filling system |
| CN202712338U (en) * | 2012-08-02 | 2013-01-30 | 天能电池集团（安徽）有限公司 | Negative pressure suction mechanism on polar plate mounting line of lead-acid storage battery |
| CN103811724A (en) * | 2014-02-14 | 2014-05-21 | 肇庆理士电源技术有限公司 | Lead-acid storage battery tubular plate powder filling device |
| CN204179146U (en) * | 2014-11-13 | 2015-02-25 | 潍坊帅马蓄电池有限公司 | Lead acid accumulator tubular plate powder filling device |
| CN105161677A (en) * | 2015-09-24 | 2015-12-16 | 淄博火炬能源有限责任公司 | Automatic powder filling and bottom sealing integrated machine |
-
2016
- 2016-06-23 CN CN201610459467.1A patent/CN105977444B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20030043261A (en) * | 2001-11-27 | 2003-06-02 | (주)대성후드텍 | Granule filler apparatus and using method thereof |
| JP2008142205A (en) * | 2006-12-07 | 2008-06-26 | Tosho Inc | Powder medicine dispensing machine |
| CN102136578A (en) * | 2011-02-10 | 2011-07-27 | 淄博鑫旭机电设备有限公司 | Fully automatic rapid powder filling system |
| CN202712338U (en) * | 2012-08-02 | 2013-01-30 | 天能电池集团（安徽）有限公司 | Negative pressure suction mechanism on polar plate mounting line of lead-acid storage battery |
| CN103811724A (en) * | 2014-02-14 | 2014-05-21 | 肇庆理士电源技术有限公司 | Lead-acid storage battery tubular plate powder filling device |
| CN204179146U (en) * | 2014-11-13 | 2015-02-25 | 潍坊帅马蓄电池有限公司 | Lead acid accumulator tubular plate powder filling device |
| CN105161677A (en) * | 2015-09-24 | 2015-12-16 | 淄博火炬能源有限责任公司 | Automatic powder filling and bottom sealing integrated machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108878784A (en) * | 2018-05-30 | 2018-11-23 | 淄博火炬能源有限责任公司 | Tube-sbaped positive plate grouting method |
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| Publication number | Publication date |
|---|---|
| CN105977444B (en) | 2018-07-24 |
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| TR01 | Transfer of patent right |
Effective date of registration: 20181213 Address after: 255056 Zibo No.9 Mailbox, Zhangdian District, Zibo City, Shandong Province Co-patentee after: Zibo Torch Electrical and Mechanical Equipment Co., Ltd. Patentee after: Zibo Torch Energy Co., Ltd. Address before: 255056 Zibo No.9 Mailbox, Zhangdian District, Zibo City, Shandong Province Patentee before: Zibo Torch Energy Co., Ltd. |
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| TR01 | Transfer of patent right |