CN105972987A - Steam cyclic utilization system of manufacturing workshop for container floors - Google Patents
Steam cyclic utilization system of manufacturing workshop for container floors Download PDFInfo
- Publication number
- CN105972987A CN105972987A CN201610364962.4A CN201610364962A CN105972987A CN 105972987 A CN105972987 A CN 105972987A CN 201610364962 A CN201610364962 A CN 201610364962A CN 105972987 A CN105972987 A CN 105972987A
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- Prior art keywords
- water
- steam
- heat exchange
- exchange tubes
- pipeline
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
- F26B23/10—Heating arrangements using tubes or passages containing heated fluids, e.g. acting as radiative elements; Closed-loop systems
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22D—PREHEATING, OR ACCUMULATING PREHEATED, FEED-WATER FOR STEAM GENERATION; FEED-WATER SUPPLY FOR STEAM GENERATION; CONTROLLING WATER LEVEL FOR STEAM GENERATION; AUXILIARY DEVICES FOR PROMOTING WATER CIRCULATION WITHIN STEAM BOILERS
- F22D1/00—Feed-water heaters, i.e. economisers or like preheaters
- F22D1/50—Feed-water heaters, i.e. economisers or like preheaters incorporating thermal de-aeration of feed-water
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22D—PREHEATING, OR ACCUMULATING PREHEATED, FEED-WATER FOR STEAM GENERATION; FEED-WATER SUPPLY FOR STEAM GENERATION; CONTROLLING WATER LEVEL FOR STEAM GENERATION; AUXILIARY DEVICES FOR PROMOTING WATER CIRCULATION WITHIN STEAM BOILERS
- F22D11/00—Feed-water supply not provided for in other main groups
- F22D11/02—Arrangements of feed-water pumps
- F22D11/06—Arrangements of feed-water pumps for returning condensate to boiler
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Water Supply & Treatment (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
- Heat Treatment Of Water, Waste Water Or Sewage (AREA)
Abstract
The invention relates to a steam cyclic utilization system of a manufacturing workshop for container floors. The steam cyclic utilization system comprises a boiler, a main steam pipeline and a water return pipeline. One end of the main steam pipeline communicates with the steam outlet end of the boiler. One end of the water return pipeline communicates with the water inlet end of the boiler. The other end of the main steam pipeline and the other end of the water return pipeline communicate with a steam inlet and a water outlet of a steam condenser correspondingly. The main steam pipeline is provided with a drying room heat exchange tube set, a drying frame heat exchange tube set and a waste heat recovery heat exchange tube set sequentially in a bypass mode. The drying room heat exchange tube set, the drying frame heat exchange tube set and the waste heat recovery heat exchange tube set each communicate with a drain pipe provided with a drain valve. Each drain pipe further communicates with a condensate water recovery device. Each condensate water recovery device comprises a water collecting tank buried underground, a re-condensation steam exhaust mechanism arranged above the water collecting tank and a water pumping device pumping water outwards from the water collecting tank.
Description
Technical field
The present invention relates to a kind of container floor manufacturing shop steam recycling system, belong to jet chimney field.
Background technology
Steam has universal application in productive life, in boiler produce hot water or steam can directly for commercial production and people's lives offer required for heat energy, also can be converted to mechanical energy by Steam Power Equipment, or convert mechanical energy into electric energy by electromotor again.In container bottom board manufacturing shop, many places operation needs heat energy and electric energy, the especially drying to plank, the cooling of machinery equipment, prior art typically utilizes electrical heating to dry plank, use independent cooling water that machinery equipment is cooled down, workshop utilization of energy and the most more confusion, not only efficiency is low, power consumption is big, and is unfavorable for centralized management and safeguards.In container bottom board manufacturing shop, apply steam circulating pipe road, and the utilization ratio improving steam circulating pipe road has productivity effect and energy-saving benefit;In addition, existing steam utilization field, steam externally does work or heat conduction can make its consumption of calorie, water will be condensed into by some steam in the duct, this partial condensation water contains considerable heat, it is deposited in the efficiency of the most unfavorable whole therrmodynamic system in jet chimney, and affects the service life of miscellaneous equipment in system.Existing condensate water recovery device is broadly divided into Recovery with Open-loop system and closed-style recycling system two kinds, and the former steam is excessive dissipates rate height, is unfavorable for workshop sky vapour environment, and thermal losses is big, it is difficult to effectively utilize the heat contained in condensed water;The latter's cost is the highest, operation inconvenience.
Summary of the invention
In order to solve above-mentioned technical problem, the present invention provides a kind of container floor manufacturing shop steam recycling system, this container floor manufacturing shop steam recycling system can improve the utilization ratio on steam circulating pipe road, saves the energy, reduces cost, improve the production efficiency that container bottom board manufactures, and can effectively assemble and utilize the heat of steam condensate (SC), steam is not easy to overflow and dissipates, and thermal losses is little, utilization rate is high, easy to operate.
Technical scheme is as follows:
A kind of container floor manufacturing shop steam recycling system, including boiler, the major steam line of one end connection boiler steam output end and the water return pipeline of one end connection boiler feed water end;The described major steam line other end and the water return pipeline other end are respectively communicated with air intake and the outlet of a condenser;On described major steam line, bypass has hothouse set of heat exchange tubes, stoving rack set of heat exchange tubes and waste heat recovery set of heat exchange tubes successively;Described hothouse set of heat exchange tubes, stoving rack set of heat exchange tubes and waste heat recovery set of heat exchange tubes have been respectively communicated with a drain pipe, and described drain pipe is provided with drain valve;Described drain pipe also connects a condensate water recovery device;Described condensate water recovery device includes being embedded in the water collect tank of underground, is arranged on and condenses steam discharge mechanism again and from water collect tank to the water plug of extracardiac pumping above water collect tank;Described water collect tank is hourglass shape, including lower collect cavity and the upper collect cavity of connection;Described lower collect cavity connection drain pipe;It is additionally provided with collect cavity set of heat exchange tubes in described lower collect cavity;Described collect cavity set of heat exchange tubes connection outside waterpipe forms closed circuit;Described upper collect cavity upper surface arranges opening;The described steam discharge mechanism that condenses again includes the condensing cover, the cooling tube group being arranged in condensing cover that cover on opening and is arranged on the gland steam exhauster above condensing cover;Described gland steam exhauster one end connection condensing cover, the other end arranges steam discharge wind wheel.
Wherein, described water plug includes drinking-water pipe and water pump;Described water pump is arranged in lower collect cavity;Described water pump is arranged on drinking-water pipe one end, described drinking-water pipe other end connection water return pipeline;Described condensing cover is arranged above spray equipment;The water inlet pipe connection drinking-water pipe of described spray equipment.
Wherein, described water return pipeline is additionally provided with oxygen-eliminating device.
Wherein, the component cooling water pipeline of plant equipment in container floor manufacturing shop is also included;Water return pipeline between described component cooling water pipeline bypass condenser and oxygen-eliminating device.
Wherein, described component cooling water pipeline has also bypassed gland steam exhauster;Described gland steam exhauster other end connection major steam line.
Wherein, described gland steam exhauster is provided with exhaust steam valve and gas booster pump.
Wherein, the pipeline at described hothouse set of heat exchange tubes, stoving rack set of heat exchange tubes, waste heat recovery set of heat exchange tubes two ends is respectively arranged with steam valve.
Wherein, described condensate water recovery device also includes controller;Described controller electrically connects with steam discharge wind wheel and water pump respectively;It is provided with level sensor in described lower collect cavity;It is provided with vapour pressure induction apparatus in described upper collect cavity;Described level sensor trigger controller, controls water pump start and stop;Described vapour pressure induction apparatus trigger controller, controls steam discharge wind wheel start and stop.
Wherein, described lower collect cavity upper portion side wall is additionally provided with manhole to be opened/closed.
There is advantages that
1) a kind of container floor of present invention manufacturing shop steam recycling system can improve the utilization ratio on steam circulating pipe road, saves the energy, reduces cost, improves the production efficiency that container bottom board manufactures.
2) the hothouse set of heat exchange tubes of the present invention, stoving rack set of heat exchange tubes, waste heat recovery set of heat exchange tubes can be respectively used to hothouse and be dried plank, stoving rack in batch and be individually dried plank and reclaimed by heat exchange and store steam waste heat, it is effectively increased steam utilization, save the energy, and improve the drying efficiency of container bottom board.
3) present invention is provided with condensate water recovery device, the moisture that efficient recovery steam liquefies in hothouse set of heat exchange tubes, stoving rack set of heat exchange tubes and waste heat recovery set of heat exchange tubes, both water resource waste had been reduced, save the energy, can prevent that again hothouse set of heat exchange tubes, stoving rack set of heat exchange tubes and waste heat recovery set of heat exchange tubes are gathered moisture and affect heat transfer effect and service life, and improve safety.
4) present invention is provided with component cooling water pipeline, utilizes the condensed moisture of steam to cool down machinery equipment, makes full use of steam circuit.
5) condensate water recovery device of the present invention is provided with the water collect tank of hourglass shape, the most effectively reduces steam and overflows scattered, ensures empty vapour environment, and can effectively reduce the heat volatilization of steam condensate (SC), improves heat utilization ratio.
6) condensate water recovery device of the present invention is provided with and condenses steam discharge mechanism again, it is possible to effectively prevents steam from overflowing and dissipates, and reduces moisture evaporation, saving water resource, ensures empty vapour environment.
7) condensate water recovery device of the present invention is provided with collect cavity set of heat exchange tubes, can cross and effectively be utilized heat remaining in steam condensate (SC) by heat exchange, saves the energy.
8) condensate water recovery device of the present invention is provided with controller, improves the automatization level of device, reduces the working strength of workman, and ensuring equipment is safe and reliable.
9) condensate water recovery device of the present invention is provided with spray equipment, improves the condensation effect again of steam condensate (SC) volatilization steam.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of a kind of container floor of present invention manufacturing shop steam recycling system.
In figure, reference is expressed as:
null1-major steam line、2-steam electric power generator、3-hothouse set of heat exchange tubes、4-stoving rack set of heat exchange tubes、5-waste heat recovery set of heat exchange tubes、6-condenser、7-oxygen-eliminating device、8-boiler、9-condensate water recovery device、91-water collect tank、Collect cavity under 911-、9111-level sensor、9112-manhole、The upper collect cavity of 912-、9121-opening、9122-vapour pressure induction apparatus、913-collect cavity set of heat exchange tubes、92-condenses steam discharge mechanism again、921-condensing cover、922-cooling tube group、923-gland steam exhauster、924-steam discharge wind wheel、93-water plug、931-drinking-water pipe、932-water pump、94-controller、Waterpipe is used outside 96-、98-spray equipment、10-component cooling water pipeline、101-gland steam exhauster、102-exhaust steam valve、103-gas booster pump、11-steam valve、12-drain valve、13-water return pipeline、14-drain pipe.
Detailed description of the invention
It is next with specific embodiment below in conjunction with the accompanying drawings that the present invention will be described in detail.
As it is shown in figure 1, a kind of container floor manufacturing shop steam recycling system, including boiler 8, the major steam line 1 of one end connection boiler 8 steam output end and the water return pipeline 13 of one end connection boiler 8 water inlet end;Described major steam line 1 other end and water return pipeline 13 other end are respectively communicated with air intake and the outlet of a condenser 6;On described major steam line 1, bypass has hothouse set of heat exchange tubes 3, stoving rack set of heat exchange tubes 4 and waste heat recovery set of heat exchange tubes 5 successively;Described hothouse set of heat exchange tubes 3, stoving rack set of heat exchange tubes 4 and waste heat recovery set of heat exchange tubes 5 have been respectively communicated with a drain pipe 14, and described drain pipe 14 is provided with drain valve 12;Described drain pipe 14 also connects a condensate water recovery device 9;Described condensate water recovery device 9 includes being embedded in the water collect tank 91 of underground, is arranged on and condenses steam discharge mechanism 92 again and from water collect tank 91 to the water plug 93 of extracardiac pumping above water collect tank 91;Described water collect tank 91 is hourglass shape, including lower collect cavity 911 and the upper collect cavity 912 of connection;Described lower collect cavity 911 connects drain pipe 14;It is additionally provided with collect cavity set of heat exchange tubes 913 in described lower collect cavity 911;Described collect cavity set of heat exchange tubes 913 connects outside waterpipe 96 and forms closed circuit;Described upper collect cavity 912 upper surface arranges opening 9121;The described steam discharge mechanism 92 that condenses again includes the condensing cover 921, the cooling tube group 922 being arranged in condensing cover 921 that cover on opening 9121 and is arranged on the gland steam exhauster 923 above condensing cover 921;Described gland steam exhauster 923 one end connection condensing cover 921, the other end arranges steam discharge wind wheel 924.
Wherein, described water plug 93 includes drinking-water pipe 931 and water pump 932;Described water pump 932 is arranged in lower collect cavity 911;Described water pump 932 is arranged on drinking-water pipe 931 one end, described drinking-water pipe 931 other end connection water return pipeline 13;Described condensing cover 921 is arranged above spray equipment 98;The water inlet pipe connection drinking-water pipe 931 of described spray equipment 98.
Wherein, described condensate water recovery device also includes controller 94;Described controller 94 electrically connects with steam discharge wind wheel 924 and water pump 932 respectively;It is provided with level sensor 9111 in described lower collect cavity 911;It is provided with vapour pressure induction apparatus 9122 in described upper collect cavity 912;Described level sensor 9111 trigger controller 94, controls water pump 932 start and stop;Described vapour pressure induction apparatus 9122 trigger controller 94, controls steam discharge wind wheel 924 start and stop.
Wherein, described lower collect cavity 911 upper portion side wall is additionally provided with manhole 9112 to be opened/closed.
Wherein, described water return pipeline 13 is additionally provided with oxygen-eliminating device 7.
Wherein, the component cooling water pipeline 10 of plant equipment in container floor manufacturing shop is also included;Described component cooling water pipeline 10 bypasses the water return pipeline 13 between condenser 6 and oxygen-eliminating device 7.
Wherein, described component cooling water pipeline 10 also bypasses gland steam exhauster 101;Described gland steam exhauster 101 other end connection major steam line 1.
Wherein, described gland steam exhauster 101 is provided with exhaust steam valve 102 and gas booster pump 103.
Wherein, the pipeline at described hothouse set of heat exchange tubes 3, stoving rack set of heat exchange tubes 4, waste heat recovery set of heat exchange tubes 5 two ends is respectively arranged with steam valve 11.
The operation principle of the present invention:
Boiler 8 produces steam, and steam electric power generator 2 is by steam-electric power, and the steam after acting passes sequentially through that hothouse set of heat exchange tubes 3 is dried plank in batch, stoving rack set of heat exchange tubes 4 individually dries plank, waste heat recovery set of heat exchange tubes 5 reclaims and stores heat;The moisture that steam liquefies in hothouse set of heat exchange tubes 3, stoving rack set of heat exchange tubes 4 and waste heat recovery set of heat exchange tubes 5 reclaims and flows into water return pipeline 13 by condensate water recovery device 9;Steam after heat exchange is condensed into water by condenser 6 and is entered water return pipeline 13, water in water return pipeline 13 is workshop appliance or machinery cooling also by component cooling water pipeline 10, cooling water is heated, part forms steam and returns major steam line 1 by gland steam exhauster 101, and gas booster pump 103 prevents the steam in major steam line 1 because pressure flows backwards to gland steam exhauster 101;Finally, the water in water return pipeline 13 returns boiler 8 after oxygen-eliminating device 7 deoxygenation and re-uses.
Wherein, the operation principle of condensate water recovery device 9: the moisture that steam liquefies in hothouse set of heat exchange tubes 3, stoving rack set of heat exchange tubes 4 and waste heat recovery set of heat exchange tubes 5 is by collect cavity 911 under drain pipe 14 inflow, and the high-temperature condensation water in lower collect cavity 911 is by the water in set of heat exchange tubes 913 heat external waterpipe 96;Steam that condensed water in lower collect cavity 911 volatilizes enters upper collect cavity 912, and is condensed into water under cooling tube group 922 acts on and back flows back in lower collect cavity 911, and a small amount of remaining steam is discharged by gland steam exhauster 923.Instantly, when the vapour pressure in collect cavity 911 and upper collect cavity 912 is higher, vapour pressure induction apparatus 9122, by trigger controller 94, controls steam discharge wind wheel 924 and opens and draw gas;Instantly, when the steam condensate (SC) water level in collect cavity 911 is higher, level sensor 9111, by trigger controller 94, controls water pump 932 unlatching and draws water;The water major part extracted out enters water return pipeline 13, and small part enters spray equipment 98, and condensing cover 921 is sprayed by spray equipment 98, cooling condensing cover 921, condensing cover 921 makes again steam condense, and increases condensation effect, and unnecessary water flows back in water collect tank 91 again from condensing cover 921 edge.
The foregoing is only embodiments of the invention; not thereby the scope of the claims of the present invention is limited; every equivalent structure utilizing description of the invention and accompanying drawing content to be made or equivalence flow process conversion; or directly or indirectly it is used in other relevant technical fields, the most in like manner it is included in the scope of patent protection of the present invention.
Claims (9)
1. a container floor manufacturing shop steam recycling system, it is characterised in that: include boiler (8), the major steam line (1) of one end connection boiler (8) steam output end and the water return pipeline (13) of one end connection boiler (8) water inlet end;Described major steam line (1) other end and water return pipeline (13) other end are respectively communicated with air intake and the outlet of a condenser (6);On described major steam line (1), bypass has hothouse set of heat exchange tubes (3), stoving rack set of heat exchange tubes (4) and waste heat recovery set of heat exchange tubes (5) successively;Described hothouse set of heat exchange tubes (3), stoving rack set of heat exchange tubes (4) and waste heat recovery set of heat exchange tubes (5) have been respectively communicated with a drain pipe (14), and described drain pipe (14) is provided with drain valve (12);Described drain pipe (14) also connects a condensate water recovery device (9);Described condensate water recovery device (9) include being embedded in underground water collect tank (91), be arranged on water collect tank (91) top condense steam discharge mechanism (92) again and from water collect tank (91) to the water plug (93) of extracardiac pumping;Described water collect tank (91) is hourglass shape, including lower collect cavity (911) and the upper collect cavity (912) of connection;Described lower collect cavity (911) connection drain pipe (14);It is additionally provided with collect cavity set of heat exchange tubes (913) in described lower collect cavity (911);Described collect cavity set of heat exchange tubes (913) connection outside waterpipe (96) forms closed circuit;Described upper collect cavity (912) upper surface arranges opening (9121);The described steam discharge mechanism (92) that condenses again includes covering the condensing cover (921) on opening (9121), the cooling tube group (922) being arranged in condensing cover (921) and being arranged on the gland steam exhauster (923) of condensing cover (921) top;Described gland steam exhauster (923) one end connection condensing cover (921), the other end arranges steam discharge wind wheel (924).
2. a kind of container floor manufacturing shop as claimed in claim 1 steam recycling system, it is characterised in that: described water plug (93) includes drinking-water pipe (931) and water pump (932);Described water pump (932) is arranged in lower collect cavity (911);Described water pump (932) is arranged on drinking-water pipe (931) one end, described drinking-water pipe (931) other end connection water return pipeline (13);Described condensing cover (921) is arranged above spray equipment (98);Water inlet pipe connection drinking-water pipe (931) of described spray equipment (98).
3. a kind of container floor manufacturing shop as claimed in claim 2 steam recycling system, it is characterised in that: it is additionally provided with oxygen-eliminating device (7) on described water return pipeline (13).
4. container floor manufacturing shop as claimed in claim 3 a kind of steam recycling system, it is characterised in that: also include the component cooling water pipeline (10) of plant equipment in container floor manufacturing shop;Water return pipeline (13) between described component cooling water pipeline (10) bypass condenser (6) and oxygen-eliminating device (7).
5. a kind of container floor manufacturing shop as claimed in claim 4 steam recycling system, it is characterised in that: described component cooling water pipeline (10) also bypasses gland steam exhauster (101);Described gland steam exhauster (101) other end connection major steam line (1).
6. a kind of container floor manufacturing shop as claimed in claim 5 steam recycling system, it is characterised in that: it is provided with exhaust steam valve (102) and gas booster pump (103) on described gland steam exhauster (101).
7. container floor manufacturing shop as claimed in claim 6 a kind of steam recycling system, it is characterised in that: described hothouse set of heat exchange tubes (3), stoving rack set of heat exchange tubes (4), waste heat recovery set of heat exchange tubes (5) two ends pipeline on be respectively arranged with steam valve (11).
8. a kind of container floor manufacturing shop as claimed in claim 7 steam recycling system, it is characterised in that: described condensate water recovery device also includes controller (94);Described controller (94) electrically connects with steam discharge wind wheel (924) and water pump (932) respectively;It is provided with level sensor (9111) in described lower collect cavity (911);It is provided with vapour pressure induction apparatus (9122) in described upper collect cavity (912);Described level sensor (9111) trigger controller (94), controls water pump (932) start and stop;Described vapour pressure induction apparatus (9122) trigger controller (94), controls steam discharge wind wheel (924) start and stop.
9. a kind of container floor manufacturing shop as claimed in claim 8 steam recycling system, it is characterised in that: it is additionally provided with manhole to be opened/closed (9112) in described lower collect cavity (911) upper portion side wall.
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CN201610364962.4A CN105972987B (en) | 2016-05-27 | 2016-05-27 | A kind of container floor manufacturing shop steam recycling system |
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CN201610364962.4A CN105972987B (en) | 2016-05-27 | 2016-05-27 | A kind of container floor manufacturing shop steam recycling system |
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CN105972987B CN105972987B (en) | 2018-11-23 |
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CN203190400U (en) * | 2013-04-09 | 2013-09-11 | 江苏天腾化工有限公司 | Condensed water recycling device |
JP2014089001A (en) * | 2012-10-30 | 2014-05-15 | Miura Co Ltd | Steam recovery system |
CN203757692U (en) * | 2013-12-26 | 2014-08-06 | 龙源海洋生物股份有限公司 | Condensate recycling and reusing equipment |
CN204372905U (en) * | 2014-11-25 | 2015-06-03 | 河南中烟工业有限责任公司 | Tobacco workshop steam utilization condensation water recovery system |
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2016
- 2016-05-27 CN CN201610364962.4A patent/CN105972987B/en active Active
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JP2005003300A (en) * | 2003-06-13 | 2005-01-06 | Tlv Co Ltd | Device for recovering condensate from steam tube |
CN202118888U (en) * | 2011-06-10 | 2012-01-18 | 安徽省科捷再生能源利用有限公司 | Closed heat recovery system for steam condensation water |
JP2014089001A (en) * | 2012-10-30 | 2014-05-15 | Miura Co Ltd | Steam recovery system |
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