CN105972604A - Household garbage cooperative preliminary disposal system coupled to cement kiln and disposal method - Google Patents

Household garbage cooperative preliminary disposal system coupled to cement kiln and disposal method Download PDF

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CN105972604A
CN105972604A CN201610526335.6A CN201610526335A CN105972604A CN 105972604 A CN105972604 A CN 105972604A CN 201610526335 A CN201610526335 A CN 201610526335A CN 105972604 A CN105972604 A CN 105972604A
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gasification
drying
screening machine
connects
cement kiln
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CN105972604B (en
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张红玉
顾军
刘海兵
蔡文涛
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China Building Materials Academy CBMA
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China Building Materials Academy CBMA
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/006General arrangement of incineration plant, e.g. flow sheets
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/02Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/02Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
    • F23G5/027Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment pyrolising or gasifying stage
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/02Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
    • F23G5/033Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment comminuting or crushing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/02Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
    • F23G5/04Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment drying
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/44Details; Accessories
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/44Details; Accessories
    • F23G5/442Waste feed arrangements
    • F23G5/444Waste feed arrangements for solid waste
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2201/00Pretreatment
    • F23G2201/10Drying by heat
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2201/00Pretreatment
    • F23G2201/30Pyrolysing
    • F23G2201/302Treating pyrosolids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2201/00Pretreatment
    • F23G2201/40Gasification
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2201/00Pretreatment
    • F23G2201/60Separating
    • F23G2201/602Separating different sizes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2201/00Pretreatment
    • F23G2201/80Shredding

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention discloses a household garbage cooperative preliminary disposal system coupled to a cement kiln and a disposal method. The system comprises a first crusher and a first screening machine which are mutually connected. Screen underflow dust garbage of the first screening machine is connected with a gasification thermal separation device through a conveying belt; the gasification thermal separation device separates organic matter from inorganic matter in the dust garbage; and the gasification thermal separation device is connected with a gasification pipeline connected with a decomposing furnace of the cement kiln. By means of the household garbage cooperative preliminary disposal system coupled to the cement kiln and the disposal method, the two technical problems in the garbage pretreatment process based on cement kiln disposal and the high-dust-content screen underflow and percolate disposal problem are solved; separation of the dust garbage is fully achieved by firstly performing crushing and then performing screening, and the influence on the bio-drying process is avoided; and the dust garbage is subjected to thermal separation in a gasification mode, therefore, the organic matter in the dust garbage is converted into gas fuel to be delivered into the decomposing furnace, the inorganic matter serving as gasification furnace slag is together delivered into a cement raw material mixing compartment for material mixing, and the system and method are totally different from existing engineering technologies that the dust screen underflow is directly subjected to cement material mixing.

Description

一种耦合于水泥窑协同处置的生活垃圾预处置系统及方法A domestic waste pretreatment system and method coupled with cement kiln co-processing

技术领域 technical field

本发明涉及生活垃圾处置,具体涉及一种耦合于水泥窑协同处置的生活垃圾预处置系统及方法。 The invention relates to domestic waste disposal, in particular to a domestic waste pre-disposal system and method coupled with cement kiln co-processing.

背景技术 Background technique

中国生活垃圾产生量大,约为1.9亿t/a,占世界垃圾产生量的29%。目前我国城市生活垃圾无害化处理方式包括填埋、堆肥、焚烧,其中以填埋为主(占比80%以上),但焚烧比例上升很快。从短期趋势来看,由于 “减量化”的要求,垃圾焚烧技术颇受青睐。根据北京市关于全面推进生活垃圾处理工作的若干意见,2012年北京市生活垃圾焚烧、生化处理和填埋的比例为2:3:5,实现城区原生垃圾零填埋,2015年的比例为4:3:3,基本满足不同成分垃圾处理的需求,实现全市生活垃圾的零填埋,可见以焚烧处理为主的垃圾综合处理方式将成为未来垃圾处理的主航标。 China produces a large amount of domestic waste, about 190 million t/a, accounting for 29% of the world's total. At present, the harmless treatment methods of municipal solid waste in my country include landfill, composting, and incineration, among which landfill is the main method (accounting for more than 80%), but the proportion of incineration is rising rapidly. Judging from the short-term trend, due to the requirement of "reduction", waste incineration technology is quite popular. According to Beijing’s opinions on comprehensively promoting domestic waste treatment, the ratio of domestic waste incineration, biochemical treatment and landfill in Beijing in 2012 was 2:3:5, realizing zero landfill of primary waste in urban areas. In 2015, the ratio was 4 :3:3, basically meet the needs of waste treatment of different components, and achieve zero landfill of domestic waste in the city. It can be seen that the comprehensive waste treatment method based on incineration treatment will become the main beacon of waste treatment in the future.

但由于我国大部分地区的生活垃圾采用混合收集的方式,其成分复杂,且常随着地域和季节而变化,这就使得垃圾的热值很不稳定,焚烧给发电或供热系统带来了许多问题,往往达不到预期的设计目的。为了维护系统的正常运转,大多数垃圾焚烧厂常采用添加大量辅助燃料的方式进行补燃,使得运行成本大幅度提高,严重影响其经济效益;此外垃圾焚烧处理会产生2部分固体副产物,一部分是焚烧残渣,约占垃圾焚烧量的20-30%,最终采用填埋方式进行处置,另一部分是焚烧飞灰,约占垃圾焚烧量的2-4%,由于这部分物质含有重金属和二噁英等风险污染物,一般采用水泥固化后进行深度填埋处置,可见焚烧处理需要配合填埋处置的最终消纳场所才能实现废弃物的处理,这样在焚烧厂建设时要充分考虑填埋场的配套问题;最后垃圾焚烧厂的二噁英排放问题一直是大众关注的热点,社会舆论压力很大,焚烧厂建设阻力很大。 However, since domestic waste in most areas of our country is collected in a mixed manner, its composition is complex and often changes with regions and seasons, which makes the calorific value of waste very unstable, and incineration brings great harm to power generation or heating systems. Many problems often fail to achieve the expected design purpose. In order to maintain the normal operation of the system, most waste incineration plants often use the method of adding a large amount of auxiliary fuel for supplementary combustion, which greatly increases the operating cost and seriously affects its economic benefits; in addition, waste incineration will produce two parts of solid by-products, one part It is the incineration residue, which accounts for about 20-30% of the amount of waste incinerated, and is finally disposed of in landfill. The risk pollutants such as English are generally solidified by cement and then disposed of in deep landfill. It can be seen that the incineration treatment needs to cooperate with the final disposal site of landfill disposal to realize the waste treatment. In this way, the construction of the incineration plant must fully consider the landfill. Supporting issues; Finally, the issue of dioxin emissions from waste incineration plants has always been a hot spot of public concern, with great pressure from public opinion, and great resistance to the construction of incineration plants.

随着垃圾焚烧问题的日益凸显,以及可持续发展理念的不断深入,在对城市生活垃圾的处理问题上,已不再仅仅停留在如何控制和销毁这一传统的老观念上。而是采取积极态度和有力措施,进行最大限度的回收和综合利用,以创建具有良好经济效益的“垃圾产业”。欧盟在处理城市生活垃圾方面,要求不再新建可燃废物焚烧厂和城市生活垃圾填埋场,今后所有新产生的可燃废物和垃圾都要采取其他的更安全更经济的方法,尽可能地全部即时处置,一步到位,全量消纳,不留后患,尽量少用或不用填埋场和焚烧炉;同时对水泥工业消纳可燃废物与城市生活垃圾的前景也颇为看好。 With the increasingly prominent problem of waste incineration and the continuous deepening of the concept of sustainable development, the treatment of municipal solid waste is no longer limited to the traditional old concept of how to control and destroy it. Instead, adopt a positive attitude and powerful measures to maximize recycling and comprehensive utilization in order to create a "garbage industry" with good economic benefits. The European Union requires no new combustible waste incinerators and municipal solid waste landfills in the treatment of municipal solid waste. In the future, all newly generated combustible waste and garbage should adopt other safer and more economical methods, and all of them should be processed as soon as possible. Disposal, one step in place, full consumption, no future troubles, use less or no landfills and incinerators; at the same time, the cement industry is also quite optimistic about the prospects for the consumption of combustible waste and municipal solid waste.

水泥窑协同处置危险固废的安全性已得到了世界范围内的认可,协同处置生活垃圾等城市固废的安全性无可置疑。但由于原生生活垃圾中的水分含量高,形状尺寸不规则、热值低等因素,直接用于水泥窑处置,有处置量低、对水泥窑运行影响大的缺点。因此,需要对生活垃圾进行预处理,以降低水分、提高热值、增加处理量。 The safety of co-processing hazardous solid waste in cement kilns has been recognized worldwide, and the safety of co-processing municipal solid waste such as domestic waste is beyond doubt. However, due to factors such as high moisture content, irregular shape and size, and low calorific value in primary domestic waste, it is directly used for cement kiln disposal, which has the disadvantages of low disposal volume and great impact on cement kiln operation. Therefore, it is necessary to pretreat domestic waste to reduce moisture, increase calorific value, and increase processing capacity.

发明内容 Contents of the invention

本发明的目的是提出一种耦合于水泥窑协同处置的生活垃圾预处置系统及方法,针对水泥窑处置生活垃圾的技术特点,结合预处理过程中的需要解决的关键问题,提出了一种全新的耦合于水泥窑的生活垃圾预处置系统及方法,实现生活垃圾的处理和水泥窑的无缝对接,达到生活垃圾直接预处理过程中固、液、气的近零排放。 The purpose of the present invention is to propose a domestic waste pretreatment system and method coupled with cement kiln co-processing, aiming at the technical characteristics of cement kiln disposal of domestic waste, combined with the key problems to be solved in the pretreatment process, a new The domestic waste pretreatment system and method coupled with the cement kiln realize the seamless connection between the treatment of domestic waste and the cement kiln, and achieve near-zero discharge of solid, liquid and gas during the direct pretreatment of domestic waste.

为了实现上述目的,本发明的技术方案是: In order to achieve the above object, technical scheme of the present invention is:

一种耦合于水泥窑的生活垃圾协同预处置系统,其中,所述系统包括相互连接的第一破碎机和第一筛分机,第一筛分机的筛下灰土垃圾通过传送带连接一个气化热分离装置,气化热分离装置分离灰土垃圾中的有机物和无机物,气化热分离装置连接的一个与水泥窑分解炉连接的气化管道,气化管道用于输送有机物气化后的气体,气化热分离装置还连接一个输送带,气化热分离装置分离的无机物气化炉渣通过输送带送入水泥原料配料系统;第一筛分机的筛上物通过皮带连接到一个缓冲槽,缓冲槽上设置有带行车的液压多瓣抓斗机,缓冲槽中的筛上物垃圾通过抓斗将垃圾物料均匀的布置在生物干化处理槽中进行干化处理,垃圾生物干化结束后,再通过抓斗将干化产物输送到一个含料仓的给料机,给料机连接第二筛分机;第二筛分机连接两个分选装置,第一分选装置中设置有磁选机用于处理第二筛分机筛下物,第一分选装置出口连接所述气化热分离装置,对第二筛分机筛下物进行气化分解处理;第二分选装置中设置有磁选机和罗茨风机、用于处理第二筛分机筛上物,第二分选装置连接两条输送带,一条输送带将风选出的轻物料作为高热值替代燃料送入第二破碎机进一步破碎到粒径50mm以下,然后通过皮带连接输送到含料仓的链板机直接送入到水泥窑的分解炉;另一条输送带将风选出的重物料输送到第三破碎机破碎后送入水泥原料配料系统。 A domestic waste cooperative pretreatment system coupled to a cement kiln, wherein the system includes a first crusher and a first screening machine connected to each other, and the dust under the screen of the first screening machine is connected to a gasification heat separation machine through a conveyor belt. The gasification heat separation device separates the organic matter and inorganic matter in the dusty garbage. The gasification heat separation device is connected to a gasification pipeline connected to the cement kiln decomposition furnace. The gasification pipeline is used to transport the gas after the gasification of the organic matter. The gasification heat separation device is also connected with a conveyor belt, and the inorganic gasification slag separated by the gasification heat separation device is sent to the cement raw material batching system through the conveyor belt; the oversize of the first screening machine is connected to a buffer tank through the belt, and the buffer tank A hydraulic multi-lobe grab machine with a crane is installed on the top, and the oversize garbage in the buffer tank is evenly arranged in the biological drying treatment tank by the grab bucket for drying treatment. After the biological drying of the garbage is completed, the The dried product is transported to a feeder with a silo through a grab bucket, and the feeder is connected to the second screening machine; the second screening machine is connected to two sorting devices, and the first sorting device is equipped with a magnetic separator. To process the undersize of the second screening machine, the outlet of the first sorting device is connected to the gasification heat separation device, and the undersize of the second screening machine is gasified and decomposed; the second sorting device is equipped with a magnetic separator And Roots blower, used to process the sieved material of the second screening machine, the second sorting device is connected with two conveyor belts, and one conveyor belt sends the light material selected by wind as a high calorific value alternative fuel to the second crusher for further crushing The particle size is less than 50mm, and then sent to the chain plate machine containing the silo through the belt connection and directly sent to the decomposition furnace of the cement kiln; the other conveyor belt transports the heavy materials selected by the wind to the third crusher for crushing and then sends them into the cement kiln. Cement raw material batching system.

方案进一步是:所述轻物料是由罗茨风机吹出的物料,所述重物料是罗茨风机吹剩的物料。 The solution is further as follows: the light material is the material blown by the Roots blower, and the heavy material is the leftover material blown by the Roots blower.

方案进一步是:所述缓冲槽包括多个干化处理槽,干化处理槽高出地面2.5m至3.5m,伸入地下0.5m至0.8m,在干化处理槽地下底部设有渗滤液的收集槽,在干化处理槽地下中部设有通风管道;干化处理槽地下和地上部分通过铺设曝气板进行间隔,在曝气板之上设置有多个通风孔,干化处理槽所处干化区外设置与通风风管连接的离心风机。 The scheme is further as follows: the buffer tank includes a plurality of drying treatment tanks, the drying treatment tanks are 2.5m to 3.5m above the ground, and extend 0.5m to 0.8m underground, and the bottom of the drying treatment tanks is provided with a leachate trap. The collection tank is provided with ventilation pipes in the middle of the ground of the drying treatment tank; the underground and above-ground parts of the drying treatment tank are separated by laying aeration plates, and a number of ventilation holes are arranged on the aeration plates, and the drying treatment tanks are located A centrifugal fan connected to the ventilation duct is arranged outside the drying area.

方案进一步是:所述渗滤液的收集槽设置有渗滤液抽取泵,抽取泵的抽出管道直接连接至水泥窑的窑头、窑尾或者气化炉;所述渗滤液的收集槽设置有溢流口,溢流口连接一个或多个发酵槽,发酵槽中堆放有被发酵物;发酵槽连接给料机,给料机连接所述气化炉。 The scheme is further as follows: the leachate collection tank is provided with a leachate extraction pump, and the extraction pipe of the extraction pump is directly connected to the kiln head, kiln tail or gasifier of the cement kiln; the leachate collection tank is provided with an overflow The overflow port is connected to one or more fermentation tanks, and the fermented products are stacked in the fermentation tanks; the fermentation tank is connected to the feeder, and the feeder is connected to the gasifier.

方案进一步是:所述被发酵物是树叶、秸秆、稻草或它们的混合物。 The scheme is further as follows: the fermented material is leaves, stalks, straw or mixtures thereof.

一种基于耦合于水泥窑的生活垃圾协同预处置系统的处置方法,所述系统包括相互连接的第一破碎机和第一筛分机,第一筛分机的筛下灰土垃圾通过传送带连接一个气化热分离装置,气化热分离装置分离灰土垃圾中的有机物和无机物,气化热分离装置连接的一个与水泥窑分解炉连接的气化管道,气化管道用于输送有机物气化后的气体,气化热分离装置还连接一个输送带,气化热分离装置分离的无机物气化炉渣通过皮带送入水泥原料配料系统;第一筛分机的筛上物通过皮带输送到一个缓冲槽后作为干化处理的原料,所述缓冲槽包括多个干化处理槽,干化处理槽高出地面2.5m至3.5m,伸入地下0.5m至0.8m,在干化处理槽地下部分的中部设置通风管道,干化处理槽地下部分和地上部分通过曝气板进行间隔,曝气板上布置有多个曝气孔,生物干化所需要的氧气通过通风管道和曝气孔输送给曝气板上的垃圾物料,干化处理槽所处干化区外设置有抽风机,抽风机将干化区产生的废气集中收集后直接输送到气化炉、分解炉或窑头;缓冲槽上设置有液压多瓣抓斗机,抓斗机连接一个含料仓的给料机,给料机连接第二筛分机,第二筛分机连接两个分选装置,第一分选装置中设置有磁选机用于处理第二筛分机筛下物,第一分选装置出口连接所述气化热分离装置,对第二筛分机筛下物进行气化分解处理;第二分选装置中设置有磁选机和罗茨风机、用于处理第二筛分机筛上物,第二分选装置连接两条输送带,一条输送带将风选出的轻物料作为高热值替代燃料送入第二破碎机进一步破碎到粒径50mm以下,然后通过皮带连接输送到含料仓的链板机直接送入到水泥窑的分解炉;另一条输送带将风选出的重物料输送到第三破碎机破碎后送入水泥原料配料系统,所述方法包括: A treatment method based on a domestic waste cooperative pre-treatment system coupled to a cement kiln, the system includes a first crusher and a first screening machine connected to each other, and the dust under the screen of the first screening machine is connected to a gasification machine through a conveyor belt. Thermal separation device, gasification thermal separation device to separate organic matter and inorganic matter in dusty garbage, a gasification pipeline connected to the cement kiln decomposition furnace connected to the gasification thermal separation device, the gasification pipeline is used to transport the gas after the gasification of organic matter The gasification heat separation device is also connected to a conveyor belt, and the inorganic gasification slag separated by the gasification heat separation device is sent to the cement raw material batching system through the belt; the oversize of the first screening machine is conveyed to a buffer tank through the belt and used as The raw material for drying treatment, the buffer tank includes a plurality of drying treatment tanks, the drying treatment tank is 2.5m to 3.5m above the ground, and extends 0.5m to 0.8m underground, and is set in the middle of the underground part of the drying treatment tank The ventilation pipe, the underground part and the aboveground part of the drying treatment tank are separated by an aeration plate, and a plurality of aeration holes are arranged on the aeration plate, and the oxygen required for biological drying is transported to the aeration plate through the ventilation pipe and the aeration holes For the waste materials on the drying tank, there is an exhaust fan outside the drying area where the drying treatment tank is located. Hydraulic multi-lobe grab machine, the grab machine is connected to a feeder with a bin, the feeder is connected to the second screening machine, the second screening machine is connected to two sorting devices, and the first sorting device is equipped with magnetic separation The machine is used to process the undersize of the second screening machine, the outlet of the first sorting device is connected to the gasification heat separation device, and the undersize of the second screening machine is gasified and decomposed; the second sorting device is equipped with a magnetic Separator and Roots blower are used to process the screened material of the second screening machine. The second sorting device is connected to two conveyor belts, and one conveyor belt sends the light materials selected by the wind as high calorific value alternative fuels to the second crusher. It is further crushed to a particle size of less than 50mm, and then sent to the chain plate machine containing the material bin through a belt connection and directly sent to the decomposition furnace of the cement kiln; another conveyor belt transports the heavy materials selected by the wind to the third crusher for crushing Send into cement raw material batching system, described method comprises:

对第一筛分机的筛下灰土垃圾在气化热分离装置中以850℃-1100℃的温度分离灰土垃圾中的有机物和无机物; Separate the organic matter and inorganic matter in the lime-soil garbage under the sieve of the first screening machine at a temperature of 850°C-1100°C in the gasification heat separation device;

对第二筛分机筛下物在气化热分离装置中以850℃-1100℃的温度分离第二筛分机筛下物中的有机物和无机物; For the undersize of the second screening machine, separate the organic matter and inorganic matter in the undersize of the second screening machine at a temperature of 850°C-1100°C in the gasification heat separation device;

对缓冲槽中的第一筛分机的筛上物作干化处理:用抓斗行走对传送来的第一筛分机的筛上物在干化处理槽中进行布料,并在干化处理槽曝气板之上铺设一层带缝隙的有机填料,干化处理槽底部还设有渗滤液的收集槽,通过在干化区外设置的离心风机、干化处理槽地下中部设置的通风管道以及间隔干化处理槽地上和地下部分的曝气板给垃圾物料输送氧气强化干化,将干化后的筛上物送入下一道工序。 Dry the oversize of the first screening machine in the buffer tank: use the grab bucket to move the oversize of the first screening machine delivered in the drying treatment tank, and expose it to the drying treatment tank. A layer of organic filler with gaps is laid on the air board, and a collection tank for leachate is provided at the bottom of the drying treatment tank. The aeration plates on the ground and underground parts of the drying treatment tank supply oxygen to the waste material to strengthen drying, and send the dried oversize to the next process.

方案进一步是:所述有机填料是没有破碎的玉米秸秆、稻草、谷物秸秆中的一种或者2种,铺设的厚度是2cm至3cm。 The scheme is further as follows: the organic filler is one or two kinds of unbroken corn stalks, rice straws, and grain stalks, and the thickness of the laying is 2cm to 3cm.

方案进一步是:所述方法进一步包括对收集槽中的渗滤液进行处理:首先由渗滤液泵抽取后直接泵送到水泥窑的窑头、窑尾或者气化炉内进行处置, 对收集槽中溢出的渗滤液连接一个或多个发酵槽,发酵槽中堆放有被发酵物。 The scheme is further: the method further includes processing the leachate in the collection tank: firstly, it is pumped by the leachate pump and then directly pumped to the kiln head, kiln tail or gasifier of the cement kiln for disposal, and the leachate in the collection tank The overflowing leachate is connected to one or more fermentation tanks, and the fermented material is stacked in the fermentation tanks.

方案进一步是:所述被发酵物是树叶、秸秆、稻草或它们的混合物。 The scheme is further as follows: the fermented material is leaves, stalks, straw or mixtures thereof.

方案进一步是:所述发酵物与渗滤液的重量混合比例是1:6.1至1:6.5,在所述多个发酵槽堆置1-3天后输送到气化炉的储料仓作为气化炉的原料。 The scheme is further as follows: the weight mixing ratio of the fermentation product and the leachate is 1:6.1 to 1:6.5, and after the multiple fermentation tanks are piled up for 1-3 days, they are transported to the storage bin of the gasifier as a gasifier raw materials.

本发明解决了基于水泥窑处置的垃圾预处理过程中的2个技术难题,灰土含量高的筛下物以及渗滤液的处置问题,通过先破碎再筛分充分实现了灰土垃圾的分离,避免了对生物干化过程的影响,灰土垃圾经过气化形式的热分离,将其中的有机物转化为气体燃料送入分解炉,无机物作为气化炉渣一起运往水泥原料配料车间进行配料,这与现有的灰土筛下物直接进行水泥配料的工程技术完全不同。 The invention solves two technical problems in the process of waste pretreatment based on cement kiln disposal, the problem of disposal of undersize with high dust content and leachate, fully realizes the separation of dust waste by first crushing and then screening, and avoids The impact on the biological drying process, the dust waste is separated by heat in the form of gasification, the organic matter in it is converted into gas fuel and sent to the decomposition furnace, and the inorganic matter is transported to the cement raw material batching workshop as gasification slag for batching, which is different from the existing The engineering technology that the lime-soil undersieve is directly used for cement batching is completely different.

本发明通过较少的工艺环节和简单的操作在水泥窑上实现了生活垃圾固、液、气的综合处理与利用。 The invention realizes the comprehensive treatment and utilization of solid, liquid and gas of domestic garbage on the cement kiln through fewer process steps and simple operation.

本发明实现了渗滤液实现零排放,臭气通过气化燃烧和起停性好、运行成本低且无人值守的SQU除臭机实现多重治理。 The invention realizes zero discharge of leachate, and realizes multiple treatment of odor through the SQU deodorizer with gasification combustion, good start-stop performance, low operating cost and unattended operation.

本发明工艺环节少,关键设备少,技术操作简单,占地面积小,投资和运行运行成本低。 The invention has few process steps, less key equipment, simple technical operation, small occupied area, and low investment and operation costs.

下面结合附图和实施例对本发明作一详细描述。 The present invention will be described in detail below in conjunction with the accompanying drawings and embodiments.

附图说明 Description of drawings

图1为本发明系统结构示意框图。 Fig. 1 is a schematic block diagram of the system structure of the present invention.

具体实施方式 detailed description

实施例1: Example 1:

一种耦合于水泥窑的生活垃圾协同预处置系统,如图1所示,所述系统包括相互连接的第一破碎机1和第一筛分机2(滚筒筛),第一筛分机的筛下灰土垃圾通过传送带连接一个气化热分离装置3,气化热分离装置分离灰土垃圾中的有机物和无机物,气化热分离装置连接的一个与水泥窑4分解炉连接的气化管道5,气化管道用于输送有机物气化后的气体,气化热分离装置还连接一个输送带6,气化热分离装置分离的无机物气化炉渣通过输送带送入水泥原料配料系统7;第一筛分机的筛上物通过皮带连接到一个缓冲槽8作干化处理,缓冲槽包括多个干化处理槽801,干化处理槽地上高2.5m至3.5m,地下0.5m至0.8,在干化处理槽地下部分的底部设置有渗滤液的收集槽9,在干化处理槽地下部分的中部设有通风管道;干化处理槽地下和地上部分通过铺设曝气板进行间隔,曝气板上布置有多个通风孔,干化处理槽所处干化区外设置与通风风管连接的离心风机,生物干化所需要的氧气通过布风管道和通风孔输送给曝气板上的垃圾物料,干化处理槽所处干化区外还设置有抽风机,抽风机将干化车间产生的废气集中收集后直接输送到气化炉、分解炉或窑头;缓冲槽上设置有带行车的液压多瓣抓斗机10,缓冲槽中的筛上物垃圾通过抓斗将垃圾物料均匀的布置在生物干化处理槽中进行干化处理,垃圾生物干化结束后,再通过抓斗将干化产物输送到一个含料仓的给料机11,给料机连接第二筛分机12,第二筛分机连接两个分选装置,第一分选装置13中设置有磁选机用于处理第二筛分机筛下物,第一分选装置出口连接所述气化热分离装置,对第二筛分机筛下物进行气化分解处理;第二分选装置14中设置有磁选机和罗茨风机、用于处理第二筛分机筛上物,第二分选装置连接两条输送带,一条输送带15将风选出的轻物料作为高热值替代燃料送入第二破碎机16进一步破碎到粒径50mm以下,然后通过皮带连接输送到含料仓的链板机17直接送入到水泥窑的分解炉;另一条输送带18将风选出的重物料输送到第三破碎机19破碎后送入水泥原料配料系统。 A domestic waste cooperative pre-disposal system coupled to a cement kiln, as shown in Figure 1, the system includes a first crusher 1 and a first screening machine 2 (drum screen) connected to each other, the under-screen of the first screening machine Lime-soil garbage is connected to a gasification heat separation device 3 through a conveyor belt. The gasification heat separation device separates organic matter and inorganic matter in the lime-soil waste. The gasification pipeline is used to transport the gas after the gasification of organic matter, and the gasification thermal separation device is also connected to a conveyor belt 6, and the inorganic gasification slag separated by the gasification thermal separation device is sent to the cement raw material batching system 7 through the conveyor belt; The oversize of the extension machine is connected to a buffer tank 8 for drying treatment through a belt. The buffer tank includes a plurality of drying treatment tanks 801. The drying treatment tanks are 2.5m to 3.5m above the ground and 0.5m to 0.8m underground. The bottom of the underground part of the treatment tank is provided with a collection tank 9 for leachate, and the middle part of the underground part of the drying treatment tank is provided with a ventilation pipe; There are multiple ventilation holes, and a centrifugal fan connected to the ventilation duct is installed outside the drying area where the drying treatment tank is located. The oxygen required for biological drying is transported to the garbage materials on the aeration plate through the air distribution pipe and ventilation holes. There is also an exhaust fan outside the drying area where the drying treatment tank is located. The exhaust fan collects the waste gas generated in the drying workshop and transports it directly to the gasifier, calciner or kiln head; Multi-lobe grab machine 10, the oversize garbage in the buffer tank is evenly arranged in the biological drying treatment tank by the grab bucket for drying treatment. The product is transported to a feeder 11 containing a silo, the feeder is connected to the second screening machine 12, the second screening machine is connected to two sorting devices, the first sorting device 13 is provided with a magnetic separator for processing the second The undersize of the second screening machine, the outlet of the first sorting device is connected to the gasification heat separation device, and the undersize of the second screening machine is gasified and decomposed; the second sorting device 14 is provided with a magnetic separator and a collector. The fan is used to process the screened material of the second screening machine. The second sorting device is connected to two conveyor belts. One conveyor belt 15 sends the light materials selected by wind as high calorific value substitute fuel to the second crusher 16 for further crushing. The particle size is less than 50mm, and then sent to the chain plate machine 17 of the silo through a belt connection and directly sent to the decomposition furnace of the cement kiln; another conveyor belt 18 transports the heavy materials selected by the wind to the third crusher 19 for crushing Finally, it is sent to the cement raw material batching system.

其中:所述轻物料是由罗茨风机吹出的物料,所述重物料是罗茨风机吹剩的物料。 Wherein: the light material is the material blown by the Roots blower, and the heavy material is the leftover material blown by the Roots blower.

实施例中:所述渗滤液的收集槽设置有渗滤液抽取泵20,抽取泵的抽出管道直接连接至水泥窑的窑头、窑尾或者气化炉;所述渗滤液的收集槽设置有溢流口,溢流口连接一个或多个发酵槽21,发酵槽中堆放有被发酵物;发酵槽连接给料机22,给料机连接所述气化炉。 In the embodiment: the collection tank of the leachate is provided with a leachate extraction pump 20, and the extraction pipeline of the extraction pump is directly connected to the kiln head, kiln tail or gasifier of the cement kiln; the collection tank of the leachate is provided with an overflow The flow port and the overflow port are connected to one or more fermenters 21, in which fermented products are stacked; the fermenter is connected to a feeder 22, and the feeder is connected to the gasifier.

其中:所述被发酵物是树叶、秸秆、稻草或它们的混合物。 Wherein: the fermented material is leaves, stalks, straw or their mixtures.

实施例中:所述发酵物与渗滤液的重量混合比例是1:6.1至1:6.5,在所述多个发酵槽分别通过截止阀与溢流口连接,当达到所述混合比例后,截止阀关闭并发出信号通知。 In the embodiment: the weight mixing ratio of the fermented product and the leachate is 1:6.1 to 1:6.5, and the plurality of fermentation tanks are respectively connected to the overflow port through a stop valve, and when the mixing ratio is reached, the cut-off The valve is closed and signaled.

实施例中:所述给料机是双螺旋给料机。 In an embodiment: the feeder is a double screw feeder.

实施例2: Example 2:

一种基于实施例1所述耦合于水泥窑的生活垃圾协同预处置系统的处置方法,实施例1中的内容也应作为本实施例的内容;因此,所述系统包括相互连接的第一破碎机和第一筛分机,第一筛分机的筛下灰土垃圾通过传送带连接一个气化热分离装置,气化热分离装置分离灰土垃圾中的有机物和无机物,气化热分离装置连接的一个与水泥窑分解炉连接的气化管道,气化管道用于输送有机物气化后的气体,气化热分离装置还连接一个输送带,气化热分离装置分离的无机物气化炉渣通过皮带送入水泥原料配料系统;第一筛分机的筛上物通过皮带输送到一个缓冲槽后作为干化处理的原料,所述缓冲槽包括多个干化处理槽,干化处理槽高出地面2.5m至3.5m,伸入地下0.5m至0.8m,在干化处理槽地下部分的中部设置通风管道,干化处理槽地下部分和地上部分通过曝气板进行间隔,曝气板上布置有多个通气孔,生物干化所需要的氧气通过通风管道和通气孔输送给曝气板上的垃圾物料,干化处理槽所处干化区外设置有抽风机,抽风机将干化区产生的废气集中收集后直接输送到气化炉、分解炉或窑头;缓冲槽上设置有液压多瓣抓斗机,抓斗机连接一个含料仓的给料机,给料机连接第二筛分机,第二筛分机连接两个分选装置,第一分选装置中设置有磁选机用于处理第二筛分机筛下物,第一分选装置出口连接所述气化热分离装置,对第二筛分机筛下物进行气化分解处理;第二分选装置中设置有磁选机和罗茨风机、用于处理第二筛分机筛上物,第二分选装置连接两条输送带,一条输送带将风选出的轻物料作为高热值替代燃料送入第二破碎机进一步破碎到粒径50mm以下,然后通过皮带连接输送到含料仓的链板机直接送入到水泥窑的分解炉;另一条输送带将风选出的重物料输送到第三破碎机破碎后送入水泥原料配料系统,所述方法包括: A treatment method based on the domestic waste cooperative pre-treatment system coupled to the cement kiln described in Embodiment 1, the content in Embodiment 1 should also be used as the content of this embodiment; therefore, the system includes interconnected first crushing machine and the first sieving machine, the dusty soil garbage under the sieve of the first screening machine is connected to a gasification heat separation device through a conveyor belt, and the gasification heat separation device separates organic matter and inorganic matter in the dusty soil waste, and a gasification heat separation device is connected with a gasification heat separation device The gasification pipeline connected to the cement kiln decomposition furnace, the gasification pipeline is used to transport the gas after the gasification of organic matter, and the gasification heat separation device is also connected to a conveyor belt, and the inorganic gasification slag separated by the gasification heat separation device is sent into the Cement raw material batching system; the oversize of the first screening machine is transported by a belt to a buffer tank as a raw material for drying treatment. The buffer tank includes a plurality of drying treatment tanks, and the drying treatment tank is 2.5m above the ground to 3.5m, extending 0.5m to 0.8m into the ground. Ventilation pipes are set in the middle of the underground part of the drying treatment tank. The underground part and the above-ground part of the drying treatment tank are separated by aeration plates. Stomata, the oxygen required for biological drying is transported to the waste materials on the aeration plate through the ventilation pipes and ventilation holes, and an exhaust fan is installed outside the drying area where the drying treatment tank is located, and the exhaust fan concentrates the waste gas generated in the drying area After being collected, it is directly transported to the gasifier, decomposition furnace or kiln head; the buffer tank is equipped with a hydraulic multi-lobe grab machine, and the grab machine is connected to a feeder with a silo, and the feeder is connected to the second screening machine. The second screening machine is connected with two sorting devices. The first sorting device is provided with a magnetic separator for processing the undersize of the second screening machine. The outlet of the first sorting device is connected to the gasification heat separation device. The undersize of the screening machine is gasified and decomposed; the second sorting device is equipped with a magnetic separator and Roots blower to process the oversize of the second screening machine. The second sorting device is connected to two conveyor belts, one The conveyor belt sends the light material selected by wind as a high calorific value alternative fuel to the second crusher for further crushing to a particle size below 50mm, and then transports it to the chain plate machine with the silo through the belt connection and directly sends it to the decomposition furnace of the cement kiln Another conveyor belt transports the heavy material selected by wind to the third crusher and sends it into the cement raw material batching system after being crushed. The method includes:

对第一筛分机的筛下灰土垃圾在气化热分离装置中以850℃-1100℃的温度分离灰土垃圾中的有机物和无机物; Separate the organic matter and inorganic matter in the lime-soil garbage under the sieve of the first screening machine at a temperature of 850°C-1100°C in the gasification heat separation device;

对第二筛分机筛下物在气化热分离装置中以850℃-1100℃的温度分离第二筛分机筛下物中的有机物和无机物; For the undersize of the second screening machine, separate the organic matter and inorganic matter in the undersize of the second screening machine at a temperature of 850°C-1100°C in the gasification heat separation device;

对缓冲槽中的第一筛分机的筛上物作干化处理:用抓斗行走对传送来的第一筛分机的筛上物在干化处理槽中进行布料,并在干化处理槽曝气板上铺设一层带缝隙的有机填料,干化处理槽地下部分的底部还设有渗滤液的收集槽,通过在干化区外设置的离心风机、干化处理槽地下中部设置的通风管道以及间隔干化处理槽地上和地下部分的曝气板给垃圾物料输送氧气强化干化,将干化后的筛上物送入下一道工序。 Dry the oversize of the first screening machine in the buffer tank: use the grab bucket to move the oversize of the first screening machine delivered in the drying treatment tank, and expose it to the drying treatment tank. A layer of organic filler with gaps is laid on the air plate, and the bottom of the underground part of the drying treatment tank is also equipped with a leachate collection tank. And the aeration plates on the ground and underground parts of the interval drying treatment tank supply oxygen to the waste materials to strengthen drying, and send the dried oversize to the next process.

其中:多个干化处理槽的设置是根据工艺需要进行设置的,此结构设置可以分时对第一筛分机的筛上物作干化处理,提高处理效率;干化处理槽长宽主要根据生物干化的垃圾量、生物干化场地的布局等进行设置,干化处理槽的总数量以及每天使用的数量根据垃圾的总量、发酵的周期、发酵产物目标含水率、以及生物干化产物的最终用途等因素决定。 Among them: the setting of multiple drying treatment tanks is set according to the needs of the process. This structure can be used to dry the oversize of the first screening machine in time-sharing to improve the processing efficiency; the length and width of the drying treatment tank are mainly based on The amount of waste for biological drying, the layout of the biological drying site, etc. are set. The total number of drying treatment tanks and the number used per day are based on the total amount of waste, the fermentation cycle, the target moisture content of the fermentation product, and the biological drying product. factors such as end use.

干化处理槽底部0.5至0.8m的空间主要有两个功能,一是布置整个干化处理槽的布风管道,每个干化处理槽对应一个风机,二是收集生物干化的渗滤液。 The space of 0.5 to 0.8m at the bottom of the drying treatment tank has two main functions. One is to arrange the air distribution pipes of the entire drying treatment tank. Each drying treatment tank corresponds to a fan, and the other is to collect the biologically dried leachate.

目前生物干化过程中出现的一个重要问题就是曝气孔堵塞的问题,由于垃圾中含有一些颗粒非常小的灰土垃圾,或者垃圾生物干化过程大粒径有机物不断分解,也会形成一些小颗粒的有机物,此外垃圾含水率较高,这些小颗粒的垃圾物料在垃圾中的游离水的作用下容易堵塞曝气孔,从而影响曝气,进一步影响垃圾生物干化的效果。 At present, an important problem in the process of biological drying is the problem of clogging of the aeration holes. Because the garbage contains some very small particles of dusty soil garbage, or the organic matter with large particle size is continuously decomposed during the biological drying process of garbage, some small particles will also be formed. In addition, the moisture content of the garbage is relatively high. These small particles of garbage materials are easy to block the aeration holes under the action of free water in the garbage, thereby affecting aeration and further affecting the effect of biological drying of garbage.

本发明提出了一种防止曝气孔堵塞的办法,在进行垃圾布料之前,在干化处理槽的曝气板上铺设一层有机填料,有机填料主要指玉米秸秆、稻草、谷物秸秆中的一种或者2种,其中优选玉米秸秆。有机填料的铺设厚度为2-3cm,有机填料不需要刻意进行破碎。铺设有机填料的作用主要体现在有机填料的格栅作用将垃圾物料和曝气孔进行隔离,细小颗粒的垃圾被有机填料拦截,不直接进入曝气孔;有机填料属于易吸水的物料,能快速吸收垃圾中的游离水,防止垃圾中游离水和灰土或者小粒径垃圾形成的泥胶作用堵塞曝气孔;有机填料的一个重要特征就是不需要像无机填料那样进行定期的清理和清洗,有机填料可以在生物干化结束后和干化产物一并作为水泥窑的替代燃料,或者是根据有机填料的分解情况多次使用后再和干化产物一并作为水泥窑的替代燃料,有机填料通过抓斗进行布置。 The present invention proposes a method to prevent the clogging of the aeration holes. Before distributing garbage, a layer of organic filler is laid on the aeration plate of the drying treatment tank. The organic filler mainly refers to one of corn stalks, rice straw, and grain stalks. one or two kinds, among which corn stalks are preferred. The laying thickness of the organic filler is 2-3cm, and the organic filler does not need to be broken deliberately. The function of laying organic filler is mainly reflected in the grid function of the organic filler to isolate the garbage material from the aeration hole, and the fine particles of garbage are intercepted by the organic filler and do not directly enter the aeration hole; the organic filler is a material that is easy to absorb water and can quickly Absorb the free water in the garbage and prevent the mud and glue formed by the free water in the garbage and dust or small-sized garbage from clogging the aeration holes; an important feature of the organic filler is that it does not need to be cleaned and cleaned regularly like the inorganic filler. The filler can be used as an alternative fuel for cement kiln together with the dried product after biological drying, or it can be used as an alternative fuel for cement kiln together with the dried product according to the decomposition of the organic filler. Grab buckets for layout.

其中:所述有机填料是没有破碎的玉米秸秆、稻草、谷物秸秆中的一种或者2种,铺设的厚度是2cm至3cm。 Wherein: the organic filler is one or two kinds of unbroken corn stalks, rice straws, and grain stalks, and the thickness of the laying is 2cm to 3cm.

所述方法进一步包括对收集槽中的渗滤液进行处理:首先由渗滤液泵抽取后直接泵送到水泥窑的窑头、窑尾或者气化炉内进行处置, 对收集槽中溢出的渗滤液连接一个或多个发酵槽,发酵槽中堆放有被发酵物;发酵槽连接给料机,给料机连接所述气化炉。如果夏秋季节垃圾含水率高,导致预处理过程中渗滤液产生量大,或者是水泥窑检修期间,水泥窑不能完全处置,剩余渗滤液可与吸水性好的玉米秸秆、稻草等进行充分混合后作为水泥窑的替代燃料直接送入到气化炉进行处置。具体操作方法是:将玉米秸秆或稻草粉碎至10-50mm,首先将粉碎好的玉米秸秆或者稻草铺设至发酵收集槽中(粉碎秸秆或者稻草和渗滤液以1:6.1-6.5的比例混合),按照设计好的比例将渗滤液缓慢的喷洒入秸秆上,简易堆置1-3d后直接采用生物干化的双螺旋给料设备输送到气化炉的储料仓作为气化炉的原料。 The method further includes treating the leachate in the collection tank: first pumping it directly to the kiln head, kiln tail or gasifier of the cement kiln after being extracted by the leachate pump, and disposing of the leachate overflowing in the collection tank One or more fermentation tanks are connected, and the fermented products are stacked in the fermentation tanks; the fermentation tanks are connected to the feeder, and the feeder is connected to the gasifier. If the water content of the waste is high in summer and autumn, resulting in a large amount of leachate during the pretreatment process, or the cement kiln cannot be completely disposed of during the maintenance of the cement kiln, the remaining leachate can be fully mixed with corn straw and rice straw with good water absorption As an alternative fuel for cement kilns, it is directly sent to the gasifier for disposal. The specific operation method is: crush the corn stalks or straws to 10-50mm, first lay the crushed corn stalks or straws into the fermentation collection tank (the crushed straws or straws and leachate are mixed in a ratio of 1:6.1-6.5), According to the designed ratio, the leachate is slowly sprayed on the straw, and after simple stacking for 1-3 days, it is directly transported to the storage bin of the gasifier by the biological drying double-screw feeding equipment as the raw material of the gasifier.

方法中:所述被发酵物是树叶、秸秆、稻草或它们的混合物。所述发酵物与渗滤液的重量混合比例是1:6.1至1:6.5,在所述多个发酵槽堆置1-3天后输送到气化炉的储料仓作为气化炉的原料。 In the method: the fermented material is leaves, stalks, rice straw or their mixtures. The weight mixing ratio of the fermented product and leachate is 1:6.1 to 1:6.5, and after the multiple fermentation tanks are piled up for 1-3 days, they are transported to the storage bin of the gasifier as raw material for the gasifier.

方法中:破碎工艺一方面是实现垃圾破袋的目的,一方面是保证垃圾物料的粒径在200mm以下,方便后续的干化处理;所述机械分选包括II级筛分,I级筛分的目的是将无机成分含量高的灰土筛分出来,避免灰土的存在堵塞后续生物干化的通风孔,这与现有的先干化后破碎工艺完全不一致,也有效解决了现有生物干化工艺对通风孔的严重堵塞问题,II级筛分主要是对生物干化后的物料进行筛分,筛分的目的是将高低热值的物料分开,目的是与现有生活垃圾直接和间接入窑技术的直接对接。 In the method: on the one hand, the crushing process is to achieve the purpose of breaking garbage bags, and on the other hand, it is to ensure that the particle size of the garbage material is below 200mm, which is convenient for subsequent drying treatment; the mechanical separation includes II-level screening, I-level screening The purpose is to sieve out the lime soil with high content of inorganic components, so as to avoid the existence of lime soil from blocking the ventilation holes of subsequent biological drying, which is completely inconsistent with the existing drying first and then crushing process, and also effectively solves the problem The problem of serious blockage of the ventilation holes by the process, the second-level screening is mainly to screen the materials after biological drying. The purpose of the screening is to separate the materials with high and low calorific values, and the purpose is to directly and indirectly mix with the existing domestic waste. Direct docking of kiln technology.

方法中:通过自动上料抓斗将垃圾物料输送到破碎机中,垃圾经过破碎处理后通过皮带输送到I级筛分装置,通过筛分处理后将灰土含量高的筛下垃圾物料筛分出来,灰土垃圾进一步通过热分选实现垃圾中有机和无机物的分离,分离的有机物采用气化形式作为水泥窑的替代燃料,无机物送到水泥厂原料库进行配料;筛上垃圾物料进行生物干化处理,生物干化采用槽式干化工艺,干化处理槽配有离心风机和通风管道,干化处理槽的底部设有渗滤液的收集槽,生物干化过程中采用全自动抓斗布料。生物干化结束后干化物料进一步进行II级筛分处理,II级筛分的目的是实现高低热值垃圾物料的分离。低热值垃圾在经过磁选后进入气化炉实现间接入窑处置;高热值的垃圾经过磁选后进入风选装置,风选的轻物料经过破碎处理后直接入分解炉实现直接入窑,分选后的重物料送到水泥厂原料库进行配料。整个预处理过程中产生的渗滤液集中收集后,输送到到厂内的水泥窑窑头或者气化炉处理,如果夏秋季节垃圾含水率高,导致预处理过程中渗滤液产生量大,水泥窑窑头不能完全处置,剩余渗滤液可与吸水性好的玉米秸秆、木屑等进行充分混合后直接送入到气化炉进行处置。渗沥液中的有机成分经高温氧化分解及水泥窑的独特的工艺流程,变成可达标排放的气体;无机成分作为水泥的原料进入到水泥熟料。 In the method: the garbage material is conveyed to the crusher through the automatic feeding grab, and after the garbage is crushed, it is transported to the I-level screening device through the belt, and the under-screen garbage material with high dust content is screened out after the screening process , the lime soil garbage is further separated by thermal separation to realize the separation of organic and inorganic matter in the garbage. The separated organic matter is used as an alternative fuel for the cement kiln in the form of gasification, and the inorganic matter is sent to the raw material warehouse of the cement plant for batching; the waste material on the sieve is used for biological drying Chemical treatment, biological drying adopts the trough drying process, the drying treatment tank is equipped with a centrifugal fan and ventilation pipes, the bottom of the drying treatment tank is equipped with a leachate collection tank, and the biological drying process uses a fully automatic grab bucket cloth . After the biological drying is completed, the dried materials are further subjected to stage II screening. The purpose of stage II screening is to realize the separation of high and low calorific value waste materials. Garbage with low calorific value enters the gasifier after magnetic separation for indirect kiln disposal; waste with high calorific value enters the winnowing device after magnetic separation, and the light materials of winnowing are crushed and then directly sent to the decomposition furnace to directly enter the kiln. The selected heavy materials are sent to the raw material warehouse of the cement plant for batching. The leachate produced during the entire pretreatment process is collected centrally and transported to the cement kiln head or gasifier in the plant for treatment. If the moisture content of the waste is high in summer and autumn, the leachate produced during the pretreatment process will be large, and the cement kiln will The kiln head cannot be completely disposed of, and the remaining leachate can be fully mixed with corn stalks and wood chips with good water absorption, and then directly sent to the gasifier for disposal. The organic components in the leachate are oxidized and decomposed by high temperature and the unique technological process of the cement kiln, and become the gas that can meet the emission standards; the inorganic components enter the cement clinker as the raw material of cement.

上述实施例1系统和实施例2方法,解决了基于水泥窑处置的垃圾预处理过程中的2个技术难题,灰土含量高的筛下物以及渗滤液的处置问题,通过先破碎再筛分充分实现了灰土垃圾的分离,避免了对生物干化过程的影响,灰土垃圾经过气化形式的热分离,将其中的有机物转化为气体燃料送入分解炉,无机物作为气化炉渣一起运往水泥原料配料车间进行配料,这与现有的灰土筛下物直接进行水泥配料的工程技术完全不同,也符合HJ662-2013水泥窑协同处置固体废物环境保护技术规范中的6.6.6条明确规定:在生料磨只能投加不含有机物和挥发半挥发性重金属的固态废物。 The system of Example 1 and the method of Example 2 above solve two technical problems in the process of waste pretreatment based on cement kiln disposal, the problem of disposal of undersize with high dust content and leachate. The separation of lime-soil garbage is realized, and the influence on the biological drying process is avoided. The lime-soil garbage is thermally separated in the form of gasification, and the organic matter in it is converted into gas fuel and sent to the decomposition furnace, and the inorganic matter is transported to the cement raw material together as gasification slag. The batching workshop is used for batching, which is completely different from the existing engineering technology in which the lime-soil underscreen is directly used for cement batching. It also complies with the clear provisions in Article 6.6.6 of the HJ662-2013 Environmental Protection Technical Specifications for the Co-processing of Solid Waste in Cement Kilns: The mill can only feed solid waste that does not contain organic matter and volatile semi-volatile heavy metals.

垃圾渗滤液具有BOD5和COD浓度高、金属含量较高、氨氮的含量较高的特点。目前处理方法包括生物法和物理化学法,生物法分为好氧生物处理、厌氧生物处理以及二者的结合,物理化学法主要有活性炭吸附、混凝沉淀、膜处理、化学氧化及气提等多种方法。但据目前国内渗滤液处理工程调研,生物法和物理化学法不是处理效果较差,就是实际运行费用高。在本方法中:对生物干化过程垃圾过程中产生的垃圾渗滤液送入水泥窑窑头进行高温处理,替代燃料在储存过程中产生的少量渗沥液送入气化炉高温处理。渗沥液中的有机成分经高温氧化分解及水泥窑的独特的工艺流程,变成可达标排放的气体;无机成分作为水泥的原料进入到水泥熟料。针对夏秋季节垃圾含水率高,预处理过程渗滤液产生量大也提出了与水泥窑处置高度结合的处理技术。 Landfill leachate has the characteristics of high BOD5 and COD concentrations, high metal content, and high ammonia nitrogen content. The current treatment methods include biological methods and physical and chemical methods. Biological methods are divided into aerobic biological treatment, anaerobic biological treatment and the combination of the two. Physical and chemical methods mainly include activated carbon adsorption, coagulation sedimentation, membrane treatment, chemical oxidation and gas stripping. and many other methods. However, according to the current domestic leachate treatment project research, the biological and physical chemical methods either have poor treatment effects or high actual operating costs. In this method, the landfill leachate generated during the biological drying process is sent to the head of a cement kiln for high-temperature treatment, and a small amount of leachate produced during the storage of alternative fuels is sent to a gasifier for high-temperature treatment. The organic components in the leachate are oxidized and decomposed by high temperature and the unique technological process of the cement kiln, and become the gas that can meet the emission standards; the inorganic components enter the cement clinker as the raw material of cement. In view of the high moisture content of waste in summer and autumn and the large amount of leachate produced in the pretreatment process, a treatment technology that is highly integrated with cement kiln disposal has also been proposed.

Claims (10)

1. the house refuse being coupled in cement kiln works in coordination with pretreatment system, it is characterized in that, described system includes interconnective first disintegrating machine and the first screening machine, under the sieve of the first screening machine, dirt rubbish connects a heat of gasification segregation apparatus by conveyer belt, Organic substance in heat of gasification segregation apparatus separation dirt rubbish and inorganic matter, the gasification pipe being connected with cement kiln dore furnace that heat of gasification segregation apparatus connects, gasification pipe gas after carrying Organic substance gasification, heat of gasification segregation apparatus is also connected with a conveyer belt, the inorganic matter gasifier slag that heat of gasification segregation apparatus separates sends into cement raw material feed proportioning system by conveyer belt;The oversize of the first screening machine is connected to a dashpot by belt, the hydraulic pressure orange-peel bucket machine of band driving it is provided with on dashpot, oversize rubbish in dashpot carries out drying and other treatment by grabbing bucket to be arranged in biological dewatered treatment trough rubbish material uniformly, after rubbish biological mummification terminates, by grab bucket, mummification product being transported to a batcher containing feed bin again, batcher connects the second screening machine;Second screening machine connects two sorting units, is provided with magnetic separator for processing the second screening machine siftage in the first sorting unit, and the first sorting unit outlet connects described heat of gasification segregation apparatus, and the second screening machine siftage carries out the resolution process that gasifies;Second sorting unit is provided with magnetic separator and roots blower, for processing the second screening machine oversize, second sorting unit connects two conveyer belts, article one, the light material that selecting crude drugs with winnower is gone out by conveyer belt is sent into the second disintegrating machine as high heating value alternative fuel and is crushed to below particle diameter 50mm further, then connects, by belt, the chain mat machine being transported to containing feed bin and is sent directly into the dore furnace of cement kiln;The heavy material that selecting crude drugs with winnower is gone out by another article of conveyer belt sends into cement raw material feed proportioning system after being transported to the 3rd crusher in crushing.
Collaborative pretreatment system the most according to claim 1, it is characterised in that described light material is the material blown out by roots blower, described heavy material is that roots blower blows surplus material.
Collaborative pretreatment system the most according to claim 1, it is characterized in that, described dashpot includes multiple drying and other treatment groove, drying and other treatment groove 2.5m to 3.5m above ground level, stretch into underground 0.5m to 0.8m, be provided with the collecting tank of percolate at drying and other treatment trough lower bottom part, under drying and other treatment trough, middle part is provided with ventilation shaft;Drying and other treatment groove underground and aboveground is spaced by laying aeration board, is provided with multiple air vent on aeration board, arranges the centrifugal blower being connected with ventilation airduct outside mummification district residing for drying and other treatment groove.
Collaborative pretreatment system the most according to claim 3, it is characterised in that the collecting tank of described percolate is provided with percolate draw-off pump, the pipeline of extracting out of draw-off pump is connected directly to the kiln hood of cement kiln, kiln tail or gasification furnace;The collecting tank of described percolate is provided with overfall, and overfall connects one or more fermentation tanks, is stacked with and is fermented thing in fermentation tank;Fermentation tank connects batcher, and batcher connects described gasification furnace.
Collaborative pretreatment system the most according to claim 4, it is characterised in that described in be fermented thing be leaves, straw, Caulis et Folium Oryzae or their mixture.
6. the method for disposal working in coordination with pretreatment system based on the house refuse being coupled in cement kiln, described system includes interconnective first disintegrating machine and the first screening machine, under the sieve of the first screening machine, dirt rubbish connects a heat of gasification segregation apparatus by conveyer belt, Organic substance in heat of gasification segregation apparatus separation dirt rubbish and inorganic matter, the gasification pipe being connected with cement kiln dore furnace that heat of gasification segregation apparatus connects, gasification pipe gas after carrying Organic substance gasification, heat of gasification segregation apparatus is also connected with a conveyer belt, the inorganic matter gasifier slag that heat of gasification segregation apparatus separates sends into cement raw material feed proportioning system by belt;The oversize of the first screening machine is by raw material as drying and other treatment after Belt Conveying to dashpot, described dashpot includes multiple drying and other treatment groove, drying and other treatment groove 2.5m to 3.5m above ground level, stretch into underground 0.5m to 0.8m, at the middle part of drying and other treatment trough lower part, ventilation shaft is set, drying and other treatment trough lower part and aerial parts are spaced by aeration board, multiple passage it is disposed with on aeration board, biological dewatered required oxygen flows to the rubbish material on aeration board by ventilation shaft and passage, residing for drying and other treatment groove, mummification district is outside equipped with air exhauster, it is delivered directly to gasification furnace after the waste gas centralized collection that mummification district is produced by air exhauster, dore furnace or kiln hood;Hydraulic pressure orange-peel bucket machine it is provided with on dashpot, grab claw connects a batcher containing feed bin, batcher connects the second screening machine, second screening machine connects two sorting units, first sorting unit is provided with magnetic separator for processing the second screening machine siftage, first sorting unit outlet connects described heat of gasification segregation apparatus, and the second screening machine siftage carries out the resolution process that gasifies;Second sorting unit is provided with magnetic separator and roots blower, for processing the second screening machine oversize, second sorting unit connects two conveyer belts, article one, the light material that selecting crude drugs with winnower is gone out by conveyer belt is sent into the second disintegrating machine as high heating value alternative fuel and is crushed to below particle diameter 50mm further, then connects, by belt, the chain mat machine being transported to containing feed bin and is sent directly into the dore furnace of cement kiln;The heavy material that selecting crude drugs with winnower is gone out by another article of conveyer belt sends into cement raw material feed proportioning system after being transported to the 3rd crusher in crushing, it is characterised in that described method includes:
First screening machine is sieved down dirt rubbish in heat of gasification segregation apparatus with the Organic substance in the temperature separation dirt rubbish of 850 DEG C-1100 DEG C and inorganic matter;
Second screening machine siftage is separated the Organic substance in the second screening machine siftage and inorganic matter with the temperature of 850 DEG C-1100 DEG C in heat of gasification segregation apparatus;
The oversize of the first screening machine in dashpot is made drying and other treatment: with grab bucket walking, the oversize transmitting the first screening machine come is carried out cloth in drying and other treatment groove, and on drying and other treatment groove aeration board, lay the organic filler in one layer of band gap, drying and other treatment trench bottom is additionally provided with the collecting tank of percolate, by the centrifugal blower arranged outside mummification district, on the ventilation shaft arranged in the middle part of under drying and other treatment trough and interval drying and other treatment trough, the aeration board with under ground portion carries oxygen boosting mummification to rubbish material, oversize after mummification is sent into next process.
Method of disposal the most according to claim 6, it is characterised in that described organic filler is corn straw, Caulis et Folium Oryzae, one in grain straw or 2 kinds not crushed, and the thickness of laying is 2cm to 3cm.
Method of disposal the most according to claim 6, it is characterized in that, described method farther includes to process the percolate in collecting tank: be disposed in being pumped directly into the kiln hood of cement kiln, kiln tail or gasification furnace by percolate pumping after first being taken, the percolate overflowed in collecting tank is connected one or more fermentation tanks, fermentation tank is stacked with and is fermented thing.
Method the most according to claim 8, it is characterised in that described in be fermented thing be leaves, straw, Caulis et Folium Oryzae or their mixture.
Method the most according to claim 8 or claim 9, it is characterised in that described fermented product is 1:6.1 to 1:6.5 with the Mixing ratio by weight example of percolate, is transported to the storage bin raw material as gasification furnace of gasification furnace after the plurality of fermentation tank is banked up 1-3 days.
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CN115435577B (en) * 2022-08-31 2023-09-26 中材国际环境工程(北京)有限公司 Household garbage drying system and method utilizing waste heat of cement kiln

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