CN105969946B - A kind of composite treatment process of shot blasting device blades - Google Patents

A kind of composite treatment process of shot blasting device blades Download PDF

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Publication number
CN105969946B
CN105969946B CN201610406911.3A CN201610406911A CN105969946B CN 105969946 B CN105969946 B CN 105969946B CN 201610406911 A CN201610406911 A CN 201610406911A CN 105969946 B CN105969946 B CN 105969946B
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China
Prior art keywords
shot blasting
blasting device
device blades
blades
quenching
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CN201610406911.3A
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Chinese (zh)
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CN105969946A (en
Inventor
史有森
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Wuhan Fengdong Thermal Technology Co.,Ltd.
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Jiangsu Fengdong Heat Treatment And Surface Modification Engineering And Technology Research Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/18Hardening; Quenching with or without subsequent tempering
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/74Methods of treatment in inert gas, controlled atmosphere, vacuum or pulverulent material
    • C21D1/76Adjusting the composition of the atmosphere
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/0068Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for particular articles not mentioned below
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/10Oxides, borides, carbides, nitrides or silicides; Mixtures thereof

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Plasma & Fusion (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Heat Treatment Of Articles (AREA)

Abstract

The invention discloses a kind of composite treatment process of shot blasting device blades, it includes the following steps:First, controlled atmosphere quenching is carried out to shot blasting device blades, to improve the hardness on its surface;Then, the shot blasting device blades after controlled atmosphere quenches are tempered, to eliminate stress;Finally, supersonic flame spraying is carried out to the shot blasting device blades after tempering using supersonic flame spraying machine so that its surface forms carbide powder dense coating.The composite treatment process of the present invention can improve the case hardness of shot blasting device blades, and form carbide powder dense coating on its surface, significantly improve wearability, the corrosion resistance of product, extend the service life of product.

Description

A kind of composite treatment process of shot blasting device blades
Technical field
The present invention relates to heat treatment and process for modifying surface field, the combined processing work of especially a kind of shot blasting device blades Skill.
Background technology
Shot blasting device blades are the core components of impeller head, it is used to exist to the acceleration in shot projecting process, shot When being accelerated in impeller head, impact certainly will be produced to shot blasting device blades, cause the abrasion of shot blasting device blades.The ball blast of casting Device blade is generally formed by the wear resistant cast iron casting that chromium content is 17~23%, its case hardness is poor, and service life is generally not When small more than 600.It is therefore desirable to the shot blasting device blades to casting to be further heat-treated, hard to improve its surface Degree and wear-resisting property.
The content of the invention
For the present invention in view of the above-mentioned problems, providing a kind of composite treatment process of shot blasting device blades, which can be notable The service life for showing hardness, improving product of shot blasting device blades is improved, its concrete technical scheme is as follows:
A kind of composite treatment process of shot blasting device blades, it includes the following steps:First, shot blasting device blades are carried out controllable Atmosphere quenches, to improve its case hardness;Then, the shot blasting device blades after controlled atmosphere quenches are tempered, To go de-stress;Finally, the shot blasting device blades after tempering are carried out with supersonic speed fire using supersonic flame spraying machine Flame sprays so that its surface forms carbide powder dense coating.
Further, the technical process of the controlled atmosphere quenching is:It is more that shot blasting device blades are put into controllable atmosphere box-type With in stove, being heated to 845 DEG C~865 DEG C, it is 0.9~1.1 to control carbon potential CP values in stove, and is led to by 4~8 liters/min of flow velocity Enter ammonia, when insulation 1.5~2 is small after in cup seals oil-quenching tank oil cooling 30 minutes.
Further, the technical process of the tempering is:It will be put into commonly by the shot blasting device blades of controlled atmosphere quenching In chamber type annealing stove, be heated to 150 DEG C~170 DEG C, when insulation 1.5~2 is small after come out of the stove natural cooling in atmosphere.
Compared with prior art, the technical effects of the invention are that:The case hardness of shot blasting device blades is improved, and at it Surface forms carbide powder dense coating, significantly improves wearability, the corrosion resistance of product, extends the service life of product.
Embodiment
In a specific embodiment, the throwing for the use of the composite treatment process of the present invention being 40Cr to the material of casting The processing for composite of ball device blade.
Before the composite treatment process of the present invention is implemented, the Rockwell hardness (HRC) of shot blasting device blades is 48~52.This hair The composite treatment process of bright shot blasting device blades includes the following steps:
(1), controlled atmosphere quenches:Shot blasting device blades are put into controllable atmosphere box-type multipurpose furnace, be heated to 845 DEG C~ 865 DEG C, it is 0.9~1.1 to control carbon potential CP values in stove, and is passed through ammonia by 4~8 liters/min of flow velocity, when insulation 1.5~2 is small Oil cooling 30 minutes in cup seals oil-quenching tank afterwards.
After controlled atmosphere quenches, the Rockwell hardness (HRC) of shot blasting device blades is promoted to 56~60.
(2), it is tempered:It will be put into by the shot blasting device blades of controlled atmosphere quenching in common chamber type annealing stove, be heated to 150 DEG C~170 DEG C, when insulation 1.5~2 is small after come out of the stove natural cooling.
(3), supersonic flame spraying:Use supersonic flame spraying machine shot blasting device blades surface spraying thickness for 0.15~0.2mm, density are more than 10g/m3Carbide powder dense coating.Carbide powder dense coating can be carried further The wearability on shot blasting device blades surface is risen.
By the present invention composite treatment process processing after shot blasting device blades average life reach 2000 it is small when.
As it can be seen that the composite treatment process of the present invention improves the case hardness of shot blasting device blades, and carbon is formed on its surface Compound powder dense coating, significantly improves wearability, the corrosion resistance of product, extends the service life of product.
The description with certain particularity detailed enough has been carried out to the present invention above.Ordinary skill in fields Personnel are it should be understood that what the description in embodiment was merely exemplary, before without departing from true spirit and scope of the present invention Put make it is all change should all belong to protection scope of the present invention.Scope of the present invention is by the power What sharp claim was defined, rather than limited by foregoing description in embodiment.

Claims (2)

1. a kind of composite treatment process of shot blasting device blades, it is characterised in that it includes the following steps:
First, controlled atmosphere quenching is carried out to shot blasting device blades, to improve its case hardness;Then, to quenching by controlled atmosphere The shot blasting device blades after fire are tempered, to eliminate stress;Finally, using supersonic flame spraying machine to after tempering The shot blasting device blades carry out supersonic flame spraying so that its surface formed carbide powder dense coating;
The technical process of controlled atmosphere quenching is:Shot blasting device blades are put into controllable atmosphere box-type multipurpose furnace, are heated to 845 DEG C~865 DEG C, it is 0.9~1.1 to control carbon potential CP values in stove, and is passed through ammonia, insulation 1.5 by 4~8 liters/min of flow velocity ~2 it is small when after the oil cooling 30 minutes in cup seals oil-quenching tank.
2. the composite treatment process of shot blasting device blades as claimed in claim 1, it is characterised in that the technical process of the tempering For:It will be put into by the shot blasting device blades of controlled atmosphere quenching in common chamber type annealing stove, be heated to 150 DEG C~170 DEG C, insulation 1.5~2 it is small when after come out of the stove natural cooling in atmosphere.
CN201610406911.3A 2016-06-12 2016-06-12 A kind of composite treatment process of shot blasting device blades Active CN105969946B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610406911.3A CN105969946B (en) 2016-06-12 2016-06-12 A kind of composite treatment process of shot blasting device blades

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610406911.3A CN105969946B (en) 2016-06-12 2016-06-12 A kind of composite treatment process of shot blasting device blades

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CN105969946B true CN105969946B (en) 2018-05-04

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107130094A (en) * 2017-06-23 2017-09-05 江苏丰东热处理及表面改性工程技术研究有限公司 A kind of automobile connecting bar throwing pill strengthening technique
CN107775542A (en) * 2017-11-13 2018-03-09 江苏飞腾铸造机械有限公司 A kind of thermal spraying shot blast machine blade and its assembly method
CN109913865B (en) * 2019-04-11 2024-09-06 山东开泰抛丸机械股份有限公司 Preparation mold mechanism and preparation method for front curved blade of shot blasting machine
CN111607688B (en) * 2020-07-06 2022-04-12 温州大学 Method for laser phase change hardening of surface of shot blasting machine blade

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1054100A (en) * 1991-03-10 1991-08-28 朴铁军 Method for manufacturing novel high-chromium cast iron for high-wear machine parts
CN103667958B (en) * 2013-12-17 2015-08-26 西宁特殊钢股份有限公司 Supercritical turbine group time final blades steel and smelting process thereof
CN103817607B (en) * 2014-02-26 2016-01-20 江苏久联冶金机械制造有限公司 A kind of preparation method of wear-resisting shot blast machine blade
CN103993154A (en) * 2014-06-09 2014-08-20 江西航宇热处理有限公司 Thermal treatment method of alloy steel gear
CN104164551A (en) * 2014-07-30 2014-11-26 宁国市冠宇模具有限公司 Tempering processing method for high-chromium cast iron dies
CN105154893A (en) * 2015-09-23 2015-12-16 宁波兴波机械有限公司 Die heat treatment process for enhancing hardness of die

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Effective date of registration: 20221026

Address after: 811, Floor 1, 8 # Workshop, Zone 3, Junshan Science and Technology Industrial Park, Wuhan Economic and Technological Development Zone, 430,000, Hubei Province

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Address before: 224100 Nanxiang Road 333, Dafeng Economic Development Zone, Yancheng City, Jiangsu

Patentee before: JIANGSU FENGDONG HEAT TREATMENT AND SURFACE MODIFICATION ENGINEERING TECHNOLOGY RESEARCH CO.,LTD.

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