CN105965717A - Epoxy resin composite material granulating device - Google Patents

Epoxy resin composite material granulating device Download PDF

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Publication number
CN105965717A
CN105965717A CN201610478415.9A CN201610478415A CN105965717A CN 105965717 A CN105965717 A CN 105965717A CN 201610478415 A CN201610478415 A CN 201610478415A CN 105965717 A CN105965717 A CN 105965717A
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CN
China
Prior art keywords
unit
epoxy resin
heating unit
resin composite
composite material
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Granted
Application number
CN201610478415.9A
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Chinese (zh)
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CN105965717B (en
Inventor
魏堃
常鑫宇
马骉
黄维
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Xi'an Hengdao Zhiyuan Material Technology Co.,Ltd.
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Changan University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B9/00Making granules
    • B29B9/02Making granules by dividing preformed material
    • B29B9/06Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The invention discloses an epoxy resin composite material granulating device, which comprises a transmission unit; the transmission unit includes a supporting frame; a conveying belt is mounted on the supporting frame; the driving shaft of the conveying belt is connected with a speed controlling box; the granulating device also comprises a material feeding unit, a heating unit and a material cutting unit; the heating unit and the material cutting unit are mounted on the supporting frame; the heating unit includes a front heating unit and a rear heating unit; and the material cutting unit is positioned between the front heating unit and the rear heating unit. The granulating device disclosed by the invention is used for changing the epoxy resin composite material from viscous liquid state into solid granule state, can perform the functions of heating, shaping and cutting simultaneously, therefore, achieves a high production efficiency, can realize continuous production, can obtain products having compact microstructure, stable performance and high quality, solves the problem that the epoxy resin composite material is liable to adhere to a granulating device, and reduces the abrasion to a machine.

Description

A kind of epoxy resin composite material prilling granulator
Technical field
The invention belongs to manufacture of materials field of mechanical technique, be specifically related to a kind of epoxy resin composite material and make Grain device.
Background technology
Epoxy resin has excellent physics, chemical property, excellent bonding to metal and nonmetallic surface Performance is strong, and dielectric properties are good, and set shrinkage factor is little, product size good stability, and hardness is high, pliable and tough Property preferable, to alkali and major part solvent-stable, be widely used in national defence, each department of national economy, water Note, impregnate, be laminated the purposes such as material, adhesive, coating.Using epoxy resin as lapping in order to carry The intensity of high material requested, it is avoided to reveal or oxidation etc.;But epoxy resin viscosity is too big, meeting and perhaps Multimedium face occurs bonding, and is difficult to clear up after solidifying, and machine causes bigger abrasion;And it is traditional Prilling granulator be applicable to transport powdery, material shape or the various non-sticky materials of little bulk, such as coal dust, water Mud, grog, clay etc., be not suitable for carry viscosity more greatly, the most runny material and mobility especially good Material, the epoxy resin composite material prilling granulator involved by this patent is aiming at this situation and grinds Send out.
Summary of the invention
The deficiency existed for prior art, it is an object of the invention to research and develop a kind of epoxy resin composite wood Material prilling granulator, the problem that solution epoxy resin is prone to cohere and device causes bigger abrasion.
For solving above-mentioned technical problem, the present invention adopts the following technical scheme that and is achieved:
A kind of epoxy resin composite material prilling granulator, including delivery unit, described delivery unit includes Bracing frame, described bracing frame is provided with conveyer belt, and the driving shaft of conveyer belt is connected with rate controlling box;Also Including feed unit, heating unit and blank unit;Heating unit is installed on described bracing frame and cuts Material unit, described heating unit includes front heating unit and post-heating unit, before described blank unit is positioned at Between heating unit and post-heating unit;
Described feed unit includes that wedge shape hopper, wedge shape hopper are arranged on the bracing frame of conveyer belt front end On, wedge shape hopper bottom is provided with discharge opening, wedge shape hopper is provided with top pressure closure, on top pressure closure Connect the one end having conduit so that conduit is internal with wedge shape hopper to be connected, and the other end of conduit stores up with high pressure Gas cylinder connects, and conduit is provided with pneumatic control valve door;
Described front heating unit includes the thermal insulation cover being arranged on bracing frame, and thermal insulation cover is internally installed steel Guide frame, steel wire rack is equipped with heating tape;The structure of described post-heating unit and the knot of front heating unit Structure is identical.
The present invention also has a following distinguishing feature:
Described blank unit includes the knife rest being arranged on bracing frame, is provided with relative to knife rest in knife rest The cutting knife of motion, cutting knife top is provided with spine, by electromagnetic relay and reset between spine and knife rest Spring connects so that cutting knife can move back and forth relative to knife rest lifting, it is achieved blank.
Described cutting knife is polyfluortetraethylene plate.
Be provided with flange outer on described wedge shape hopper, described top pressure closure by steel plate and fixture with Flange outer links together.
It is provided with diaphragm seal between described flange outer and top pressure closure.
Described top pressure closure is connected with one end of conduit by snap joint.
It is also equipped with fan on the inwall of described thermal insulation cover.
It is also equipped with scraper plate on the described bracing frame bottom conveyer belt rear end.
Being equipped with anti-paste cloth on described conveyer belt, described antiseized patch is politef patch.
Being filled with insulation material in described thermal insulation cover, described insulation material is heat-preservation cotton.
The present invention compared with prior art, has the following technical effect that
(I) epoxy resin composite material is prepared as solid granular from viscous pasty state by the present invention, permissible Completing the functions such as heating, sizing, pelletizing, therefore production efficiency is high, can realize continuous prodution simultaneously, And finished product structure is fine and close, stable performance, quality is higher.
(II) the politef patch in the present invention can effectively solve epoxy resin composite material and is prone to Stick to the problem on prilling granulator, reduce the abrasion to machine.
(III) present invention can by rate controlling box meet the dilute viscosity resin of variety classes solidify accordingly time Between;And also discharging speed can be made to match with conveyer belt transmission speed, no by regulation air pressure size Cause the phenomenon producing material stacking or breaking.
(IV) assembly of the invention uses twice solidification, and the mode of intermediate granulation to be combined epoxy resin Material carries out pelletize, the strip material of semi-solid preparation is carried out pelletize to cutting knife in whole granulation process Prescription reduce, the cut-out pelletize of strip material of being more convenient for, the graininess finished product eventually formed does not connects Grain, content of powder is low.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of the present invention.
Fig. 2 is that structural representation faced by the single unit system of the present invention.
Fig. 3 is the structural representation of the delivery unit of the present invention.
Fig. 4-1 is the side-looking structural representation of the feed unit of the present invention..
Fig. 4-2 be the wedge shape hopper of the present invention face structural representation.
Fig. 5-1 be the heating unit of the present invention face structural representation.
Fig. 5-2 is the side-looking structural representation of the heating unit of the present invention.
Fig. 5-3 is the plan structure schematic diagram of the heating unit of the present invention.
Fig. 6 be the blank unit of the present invention face structural representation.
In figure, the implication of each label is: 1-delivery unit, 2-feed unit, 3-heating unit, and 4-cuts Material unit, 5--strip material, 6-graininess finished product;
(1-1)-bracing frame, (1-2)-conveyer belt, (1-3)-driving shaft, (1-4)-rate controlling box, (1-5)-scraper plate, (1-6)-antiseized patch,
(2-1)-wedge shape hopper, (2-2)-discharge opening, (2-3)-top pressure closure, (2-4)-conduit, (2-5)-high-pressure gas cylinder, (2-6)-pneumatic control valve door, (2-7)-flange outer, (2-8)- Steel plate, (2-9)-fixture, (2-10)-diaphragm seal, (2-11)-snap joint;
(3-1)-front heating unit, (3-2)-post-heating unit, (3-3)-thermal insulation cover, (3-4)- Steel wire rack, (3-5)-heating tape, (3-6)-fan, (3-7)-insulation material;
(4-1)-knife rest, (4-2)-cutting knife, (4-3)-spine, (4-4)-electromagnetic relay, (4-5) -back-moving spring connects.
Below in conjunction with accompanying drawing, the particular content of the present invention is further explained in detail explanation.
Detailed description of the invention
The specific embodiment of the present invention given below, it should be noted that the invention is not limited in following Specific embodiment, all equivalents done on the basis of technical scheme each fall within the guarantor of the present invention Protect scope.
Embodiment:
Deferring to technique scheme, as shown in Figures 1 to 6, it is multiple that the present embodiment provides a kind of epoxy resin Condensation material prilling granulator, including delivery unit 1, described delivery unit 1 includes bracing frame 1-1, institute The driving shaft 1-3 and rate controlling box 1-4 of conveyer belt 1-2, conveyer belt 1-2 are installed on the bracing frame 1-1 stated It is connected;Also include feed unit 2, heating unit 3 and blank unit 4;On described bracing frame 1-1 Heating unit 3 and blank unit 4 are installed, described heating unit 3 include front heating unit 3-1 and after Heating unit 3-2, described blank unit 4 is between front heating unit 3-1 and post-heating unit 3-2;
Described feed unit 2 includes that wedge shape hopper 2-1, wedge shape hopper 2-1 are arranged on conveyer belt 1-2 On front support frame 1-1, wedge shape hopper 2-1 bottom is provided with discharge opening 2-2, and wedge shape hopper 2-1 pacifies Equipped with top pressure closure 2-3, top pressure closure 2-3 connects and has one end of conduit 2-4 so that conduit 2-4 Connecting with wedge shape hopper 2-1 inside, the other end of conduit 2-4 connects with high-pressure gas cylinder 2-5, conduit Pneumatic control valve door 2-6 is installed on 2-4.Discharging speed and the biography of discharge opening 2-2 is made for regulating air pressure Send the band 1-2 speed of service to match, material stacking or the phenomenon broken will not be produced.
Described front heating unit 3-1 includes the thermal insulation cover 3-3 being arranged on bracing frame 1-1, thermal insulation cover 3-3 is internally installed steel wire rack 3-4, and steel wire rack 3-4 is equipped with heating tape 3-5;Described post-heating The structure of unit 3-2 is identical with the structure of front heating unit 3-1.Controlled by regulation rate controlling box 1-4 Material, through the time of thermal insulation cover 3-3, meets the dilute thick resin of variety classes corresponding hardening time.
Blank unit 4 can use the most commercially available cutoff device, it would however also be possible to employ the present embodiment provides Blank unit 4 carries out blank.The blank unit 4 that the present embodiment provides includes being arranged on bracing frame 1-1 Knife rest 4-1, be provided with in knife rest 4-1 relative to knife rest 4-1 motion cutting knife 4-2, cutting knife 4-2 top End is provided with spine 4-3, by electromagnetic relay 4-4 and back-moving spring between spine 4-3 and knife rest 4-1 4-5 connects so that cutting knife 4-2 can move back and forth relative to knife rest 4-1 lifting, it is achieved blank.
Cutting knife 4-2 is polyfluortetraethylene plate, prevents material from sticking on cutting knife.
Flange outer 2-7, described top pressure closure 2-3 it is provided with by steel plate 2-8 on wedge shape hopper 1-1 Link together with flange outer 2-7 with fixture 2-9, prevent fixture 2-9 from accommodating tension and make top pressure closure Deform.
Diaphragm seal 2-10 it is provided with, to wedge shape hopper with close between flange outer 2-7 and top pressure closure 2-3 Bind and seal between lid.
Top pressure closure 2-3 is connected by one end of snap joint 2-11 and conduit 2-4.
Fan 3-6 it is also equipped with on the inwall of thermal insulation cover 3-3.
It is also equipped with scraper plate 1-5 on bracing frame 1-1 bottom conveyer belt 1-2 rear end, makes the grain after solidification Shape finished product departs from conveyer belt by scraper plate 1-5.
Being equipped with anti-paste cloth 1-6 on conveyer belt 1-2, described antiseized patch 1-6 is politef Patch, can effectively solve the problem that epoxy resin composite material is easily adhered on conveyer belt 1-2.
Being filled with insulation material 3-7, described insulation material 3-7 in thermal insulation cover 3-3 is heat-preservation cotton.
The work process of the present invention is as described below:
By feed unit 2, front heating unit 3-1, post-heating list 3-2 and cutter unit 4 according to above-mentioned Described order is arranged on bracing frame 1-1, then by the raw material of epoxy resin composite material good for mixing Compound is poured in wedge shape hopper 2-1, with fixture 2-9 by diaphragm seal 2-10, top pressure closure 2-3, steel The flange outer 2-7 clamping of plate 2-8 and wedge shape hopper 2-1, by conduit 2-4 and snap joint 2-11 High-pressure gas cylinder 2-5 is linked together with wedge shape hopper 2-1.Heating and thermal insulation cover 3-3, makes thermal insulation cover Temperature in 3-3 reaches the solidification temperature needed for epoxy resin composite material;It is combined further according to epoxy resin Regulate rate controlling box 1-4 the hardening time of material, make conveyer belt 1-2 reach the speed set, regulate electromagnetism Relay 4-4 makes the cutting frequency of cutting knife 4-2 match with the speed of conveyer belt 1-2.
Opening pneumatic control valve door 2-6, the raw material compound of epoxy resin composite material is led to by gases at high pressure Cross discharge opening 2-2 extrusion, regulate pneumatic control valve door 2-6, make discharging speed and conveyer belt 1-2 speed Match, material stacking or the phenomenon broken will not be produced.Strip material from wedge shape hopper 2-1 extrusion After 5 by the thermal insulation cover 3-3 of front heating unit 3-1, it is not fully cured, after cutting knife 4-2 pelletize, Obtaining semi-solid preparation granular material, semi-solid preparation granular material enters the thermal insulation cover 3-1 of post-heating unit 3-2 After be fully cured, obtain graininess finished product 6, graininess finished product 6 departs from conveyer belt 1-2 by scraper plate 2-5.

Claims (10)

1. an epoxy resin composite material prilling granulator, including delivery unit (1), described transmission Unit (1) includes bracing frame (1-1), and described bracing frame (1-1) is provided with conveyer belt (1-2), The driving shaft (1-3) of conveyer belt (1-2) is connected with rate controlling box (1-4), it is characterised in that: also include Feed unit (2), heating unit (3) and blank unit (4);On described bracing frame (1-1) Being provided with heating unit (3) and blank unit (4), before described heating unit (3) includes, heating is single Unit (3-1) and post-heating unit (3-2), described blank unit (4) is positioned at front heating unit (3-1) And between post-heating unit (3-2);
Described feed unit (2) includes that wedge shape hopper (2-1), wedge shape hopper (2-1) are arranged on On the bracing frame (1-1) of conveyer belt (1-2) front end, wedge shape hopper (2-1) bottom is provided with discharge opening (2-2), wedge shape hopper (2-1) is provided with top pressure closure (2-3), on top pressure closure (2-3) Connect the one end having conduit (2-4) so that conduit (2-4) is internal with wedge shape hopper (2-1) to be connected, The other end of conduit (2-4) connects with high-pressure gas cylinder (2-5), and conduit (2-4) is provided with air pressure Control valve (2-6);
Described front heating unit (3-1) includes the thermal insulation cover (3-3) being arranged on bracing frame (1-1), Thermal insulation cover (3-3) is internally installed steel wire rack (3-4), and steel wire rack (3-4) is equipped with heating tape (3-5); The structure of described post-heating unit (3-2) is identical with the structure of front heating unit (3-1).
2. epoxy resin composite material prilling granulator as claimed in claim 1, it is characterised in that institute The blank unit (4) stated includes the knife rest (4-1) being arranged on bracing frame (1-1), knife rest (4-1) Inside being provided with the cutting knife (4-2) moved relative to knife rest (4-1), cutting knife (4-2) top is provided with ridge Beam (4-3), by electromagnetic relay (4-4) and reset between spine (4-3) and knife rest (4-1) Spring (4-5) connects so that cutting knife (4-2) can move back and forth relative to knife rest (4-1) lifting, Realize blank.
3. epoxy resin composite material prilling granulator as claimed in claim 2, it is characterised in that institute The cutting knife (4-2) stated is polyfluortetraethylene plate.
4. epoxy resin composite material prilling granulator as claimed in claim 1, it is characterised in that institute Being provided with flange outer (2-7) on the wedge shape hopper (1-1) stated, described top pressure closure (2-3) leads to Cross steel plate (2-8) and fixture (2-9) links together with flange outer (2-7).
5. epoxy resin composite material prilling granulator as claimed in claim 4, it is characterised in that institute It is provided with diaphragm seal (2-10) between flange outer (2-7) and the top pressure closure (2-3) stated.
6. epoxy resin composite material prilling granulator as claimed in claim 1, it is characterised in that institute The top pressure closure (2-3) stated is connected with one end of conduit (2-4) by snap joint (2-11).
7. epoxy resin composite material prilling granulator as claimed in claim 1, it is characterised in that institute It is also equipped with fan (3-6) on the inwall of the thermal insulation cover (3-3) stated.
8. epoxy resin composite material prilling granulator as claimed in claim 1, it is characterised in that institute It is also equipped with scraper plate (1-5) on the bracing frame (1-1) bottom conveyer belt (1-2) rear end stated.
9. epoxy resin composite material prilling granulator as claimed in claim 1, it is characterised in that institute Being equipped with anti-paste cloth (1-6) on the conveyer belt (1-2) stated, described antiseized patch (1-6) is poly- Tetrafluoroethene patch.
10. epoxy resin composite material prilling granulator as claimed in claim 1, it is characterised in that institute Being filled with insulation material (3-7) in the thermal insulation cover (3-3) stated, described insulation material (3-7) is for protecting Wen Mian.
CN201610478415.9A 2016-06-27 2016-06-27 Epoxy resin composite material granulating device Active CN105965717B (en)

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Application Number Priority Date Filing Date Title
CN201610478415.9A CN105965717B (en) 2016-06-27 2016-06-27 Epoxy resin composite material granulating device

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Application Number Priority Date Filing Date Title
CN201610478415.9A CN105965717B (en) 2016-06-27 2016-06-27 Epoxy resin composite material granulating device

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CN105965717A true CN105965717A (en) 2016-09-28
CN105965717B CN105965717B (en) 2017-04-19

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111231161A (en) * 2020-01-18 2020-06-05 李亚 Preheating treatment process before plastic particle injection molding

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010097466A1 (en) * 2009-02-27 2010-09-02 Dsm Ip Assets B.V. Polymer granulation process and polymer granulates
CN101835578A (en) * 2007-10-23 2010-09-15 奥托马蒂克塑料机械有限公司 Continuous casting device for producing pellets from plastic material and method for operating the same

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101835578A (en) * 2007-10-23 2010-09-15 奥托马蒂克塑料机械有限公司 Continuous casting device for producing pellets from plastic material and method for operating the same
WO2010097466A1 (en) * 2009-02-27 2010-09-02 Dsm Ip Assets B.V. Polymer granulation process and polymer granulates

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111231161A (en) * 2020-01-18 2020-06-05 李亚 Preheating treatment process before plastic particle injection molding

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Effective date of registration: 20240410

Address after: 710065 No. 101, South Second Street, Miaojiazhuang, Lingnuo Township, High tech Zone, Xi'an City, Shaanxi Province

Patentee after: Xi'an Hengdao Zhiyuan Material Technology Co.,Ltd.

Country or region after: China

Address before: 710064 No. 126 central section of South Ring Road, Yanta District, Xi'an, Shaanxi

Patentee before: CHANG'AN University

Country or region before: China