CN105965682A - Demolding device and method for prefabricated wallboard - Google Patents
Demolding device and method for prefabricated wallboard Download PDFInfo
- Publication number
- CN105965682A CN105965682A CN201610551566.2A CN201610551566A CN105965682A CN 105965682 A CN105965682 A CN 105965682A CN 201610551566 A CN201610551566 A CN 201610551566A CN 105965682 A CN105965682 A CN 105965682A
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- CN
- China
- Prior art keywords
- prefabricated panel
- adjustable shelf
- die
- die station
- demoulding
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
Abstract
The invention relates to a demolding device for a prefabricated wallboard. The demolding device comprises a die base. A die table is arranged on the die base. A die is fixed to the die table. One side edge portion of the die table is connected with the die base through a first hinge shaft in a hinged manner. A first drive mechanism drives the die table to overturn around the first hinge shaft. The outer side of the edge portion, in hinged connection, of the die table is provided with a demolding frame used for demounting the prefabricated wallboard in the die. The demolding frame comprises a demolding base and a movable frame arranged on the demolding base. The movable frame is in sliding guiding fit connection with the demolding base in the direction A. the direction A is the horizontal direction perpendicular to the first hinge shaft. A second drive mechanism adjusts the movable frame to make the movable frame move in the direction A. The movable frame is provided with a locking assembly used for connecting the movable frame with the prefabricated wallboard in the die in a locking manner. When the die table is erected, the die on the die table and the movable frame are correspondingly arranged. By means of the above technical scheme, the defects in the background art can be effectively overcome, fast demounting of the prefabricated wallboard is achieved, the prefabricated wallboard is prevented from being damaged during demounting, and the production efficiency of the prefabricated wallboard is improved.
Description
Technical field
The present invention relates to prefabricated panel production field, be specifically related to demoulding equipment and the method for a kind of prefabricated panel.
Background technology
Prefabricated panel produces in open trough mould, and the precoated plate after maintenance unloads from mould, then founds shape and leaves on storage rack.Tradition discharging method is by four pieces of side form removals of composition mould, is then sling and prefabricated panel by prefabricated panel upset 90 ° by row loop wheel machine structure.So when next prefabricated panel produces, again by four pieces of side form fit ons, so expend the time so that at the bottom of the production efficiency of prefabricated panel.Further, when lifting upset prefabricated panel, the power hanger pre-buried with on wallboard that row loop wheel machine structure is applied on prefabricated panel becomes angle to arrange, the local pressure of prefabricated panel can be made to damage.It is therefore desirable to above-mentioned production problem is solved.
Summary of the invention
The primary and foremost purpose of the present invention is just to provide the demoulding equipment of a kind of prefabricated panel, and it can effectively solve the problems referred to above so that prefabricated panel carries out the quick demoulding.
For achieving the above object, present invention employs techniques below scheme:
nullA kind of demoulding equipment of prefabricated panel，Including mold base，Die station it is provided with on mold base，Mould is fixed in die station，It is characterized in that: a side portion of die station is articulated and connected by the first jointed shaft with mold base，First drive mechanism is ordered about die station and is overturn around the first jointed shaft，The demoulding frame for carrying out unloading by the prefabricated panel in mould it is provided with outside the edge that die station is articulated and connected，Demoulding frame includes the adjustable shelf arranged on demoulding base and demoulding base，Adjustable shelf constitutes slide-and-guide with demoulding base along direction A and is connected，Direction A is and the horizontal direction of the first perpendicular layout of jointed shaft，Second drive mechanism regulation adjustable shelf moves along direction A，It is provided with on adjustable shelf for prefabricated panel in adjustable shelf and mould being carried out the latch assembly that locking connects，Die station founds mould thereon layout corresponding with adjustable shelf when shape is arranged.
Further scheme is: adjustable shelf is L-shaped, include the adjustable shelf body that vertical shape is arranged, the bottom of adjustable shelf body is near the extended support arm for supporting fixing prefabricated panel in die station side, and the upper surface of support arm arranges rubber blanket.Latch assembly includes tie down screw, and tie down screw is rotatably assorted with adjustable shelf and is connected, and prefabricated panel offers pilot hole, and the inner surface of prefabricated panel is embedded with locking nut, and clamping screw constitutes locking through pilot hole with locking nut and coordinates.The row that is provided above of demoulding frame hangs equipment.
Present invention also offers the release method of a kind of prefabricated panel, including following operating procedure:
After wallboard is prefabricated, start the second drive mechanism and order about adjustable shelf near die station one side shifting, side form removal by side adjacent with adjustable shelf on mould, start the first drive mechanism and order about die station upset to vertical shape, the edge of prefabricated panel drops down onto on support arm, start latch assembly and prefabricated panel and adjustable shelf are locked connection, start the second drive mechanism to order about adjustable shelf and to away from die station one side shifting, prefabricated panel is removed in mould, subsequent start-up the first drive mechanism makes die station recovery prepare to the production that level is next prefabricated panel, then the row above demoulding frame is hung equipment to be connected with prefabricated panel, remove latch assembly, then start row to hang equipment and winch to prefabricated panel deposit on storage rack.
Further, latch assembly is tie down screw and clamping screw composition, after removing latch assembly, locking nut is carried out reuse.
The technical scheme of above-mentioned offer, it can effectively solve defect described in background technology, it is achieved the fast quick-detach of prefabricated panel is impaired with when preventing prefabricated panel from dismantling, and improves the production efficiency of prefabricated panel.
Accompanying drawing explanation
Fig. 1 is the structural representation that die station is in level；
Fig. 2 is the structural representation that die station is in that vertical shape is arranged；
Fig. 3 is the structural representation that prefabricated panel departs from mould.
Detailed description of the invention
In order to make objects and advantages of the present invention clearer, below in conjunction with embodiment, the present invention is specifically described.Should be appreciated that following word only in order to describe one or more specific embodiments of the present invention, the protection domain of not concrete to present invention request carries out considered critical.
nullThe technical scheme that the present invention takes such as Fig. 1、2、Shown in 3，A kind of demoulding equipment of prefabricated panel，Including mold base，Die station 12 it is provided with on mold base，Mould 30 is fixed in die station 12，One side portion of die station 12 is articulated and connected by the first jointed shaft with mold base，First drive mechanism 13 is ordered about die station 12 and is overturn around the first jointed shaft，The demoulding frame for carrying out unloading by the prefabricated panel 40 in mould 30 it is provided with outside the edge that die station 12 is articulated and connected，Demoulding frame includes the adjustable shelf 22 arranged on demoulding base 21 and demoulding base 21，Adjustable shelf 22 constitutes slide-and-guide with demoulding base 21 along direction A and is connected，Direction A is and the horizontal direction of the first perpendicular layout of jointed shaft，Second drive mechanism 24 regulates adjustable shelf 22 and moves along direction A，It is provided with on adjustable shelf 22 for prefabricated panel 40 in adjustable shelf 22 and mould 30 being carried out the latch assembly that locking connects，Die station 12 founds mould 30 thereon layout corresponding with adjustable shelf 22 when shape is arranged.
Further scheme is: adjustable shelf 22 is L-shaped, include the adjustable shelf body that vertical shape is arranged, the bottom of adjustable shelf body is near the extended support arm for supporting fixing prefabricated panel 40 in die station 12 side, and the upper surface of support arm arranges rubber blanket.Latch assembly includes tie down screw 23, tie down screw 23 is rotatably assorted with adjustable shelf 22 and is connected, the length direction of tie down screw parallels layout with direction A, pilot hole is offered on prefabricated panel 40, the inner surface of prefabricated panel 40 is embedded with locking nut, and clamping screw constitutes locking through pilot hole with locking nut and coordinates.The row that is provided above of demoulding frame hangs equipment, and wallboard is provided with hanger, therefore hangs equipment by row and can quickly be hung by the wallboard after the demoulding and go on storage rack.Inner surface is the plate face that wallboard 40 fits with mould 30 inner bottom surface.
nullEmploying the said equipment carries out prefabricated panel 40 unloading operation and is: after wallboard 40 is prefabricated，As shown in Figure 1，Start the second drive mechanism 24 and order about adjustable shelf 22 near die station 12 1 side shifting，Side form removal by side adjacent with adjustable shelf 22 on mould 30，Start the first drive mechanism 13 and order about die station 12 upset to vertical shape，As shown in Figure 2，The edge of prefabricated panel 40 drops down onto on support arm，The locking nut that clamping screw and wallboard 40 are preset is carried out assembling locking，Start the second drive mechanism 24 to order about adjustable shelf 22 and to away from die station 12 1 side shifting, prefabricated panel 40 is removed in mould 30，As shown in Figure 3，Subsequent start-up the first drive mechanism 13 makes die station 12 recover to the production that level is next prefabricated panel 40 to prepare，Then the row above demoulding frame is hung equipment to be connected with prefabricated panel 40，Remove latch assembly，Locking nut is reclaimed，Then start row to hang equipment and winch to deposit on storage rack by prefabricated panel 40.Such scheme can realize the fast quick-detach of prefabricated panel 40 and prevent prefabricated panel 40 impaired when dismantling, and improves the production efficiency of prefabricated panel 40.
Concrete tie down screw 23 can arrange two row on travel(l)ing rest, first and second drive mechanism can be respectively hydraulic drive mechanism, the hydraulic cylinder constituting the second drive mechanism 24 arranges two row on adjustable shelf body, each hydraulic cylinder is regulated and controled by hydraulic divider, consistent to ensure the active force of each hydraulic cylinder.
Technique scheme makes structure sheaf mould 30 need not remove and repeat to install, thus saves and dismount artificial, the time, improves dismounting efficiency, thus improves whole production line efficiency, increases whole production line production capacity.Using effect shows, can save 2 form removal workmans and 2 die-filling workmans, accumulative striking time was reduced to 15 minutes by 50 minutes meanwhile, and the accumulative die-filling time was reduced to 10 minutes from 30 minutes.
The above is only the preferred embodiment of the present invention; should be understood that; for those skilled in the art; after knowing content described in the present invention; under the premise without departing from the principles of the invention; it can also be made some equal conversion and replacement, these convert on an equal basis and substitute and also should be regarded as belonging to protection scope of the present invention.
Claims (6)
- null1. the demoulding equipment of a prefabricated panel，Including mold base，Die station it is provided with on mold base，Mould is fixed in die station，It is characterized in that: a side portion of die station is articulated and connected by the first jointed shaft with mold base，First drive mechanism is ordered about die station and is overturn around the first jointed shaft，The demoulding frame for carrying out unloading by the prefabricated panel in mould it is provided with outside the edge that die station is articulated and connected，Demoulding frame includes the adjustable shelf arranged on demoulding base and demoulding base，Adjustable shelf constitutes slide-and-guide with demoulding base along direction A and is connected，Direction A is and the horizontal direction of the first perpendicular layout of jointed shaft，Second drive mechanism regulation adjustable shelf moves along direction A，It is provided with on adjustable shelf for prefabricated panel in adjustable shelf and mould being carried out the latch assembly that locking connects，Die station founds mould thereon layout corresponding with adjustable shelf when shape is arranged.
- The demoulding equipment of prefabricated panel the most according to claim 1, it is characterized in that: adjustable shelf is L-shaped, include the adjustable shelf body that vertical shape is arranged, the bottom of adjustable shelf body is near the extended support arm for supporting fixing prefabricated panel in die station side, and the upper surface of support arm arranges rubber blanket.
- The demoulding equipment of prefabricated panel the most according to claim 1, it is characterized in that: latch assembly includes tie down screw, tie down screw is rotatably assorted with adjustable shelf and is connected, pilot hole is offered on prefabricated panel, the inner surface of prefabricated panel is embedded with locking nut, and clamping screw constitutes locking through pilot hole with locking nut and coordinates.
- The demoulding equipment of prefabricated panel the most according to claim 1, it is characterised in that: the row that is provided above of demoulding frame hangs equipment.
- 5. a release method for prefabricated panel, including following operating procedure:After wallboard is prefabricated, start the second drive mechanism and order about adjustable shelf near die station one side shifting, side form removal by side adjacent with adjustable shelf on mould, start the first drive mechanism and order about die station upset to vertical shape, the edge of prefabricated panel drops down onto on support arm, start latch assembly and prefabricated panel and adjustable shelf are locked connection, start the second drive mechanism to order about adjustable shelf and to away from die station one side shifting, prefabricated panel is removed in mould, subsequent start-up the first drive mechanism makes die station recovery prepare to the production that level is next prefabricated panel, then the row above demoulding frame is hung equipment to be connected with prefabricated panel, remove latch assembly, then start row to hang equipment and winch to prefabricated panel deposit on storage rack.
- The release method of prefabricated panel the most according to claim 1, it is characterised in that: latch assembly is tie down screw and clamping screw composition, after removing latch assembly, locking nut is carried out reuse.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610551566.2A CN105965682B (en) | 2016-07-13 | 2016-07-13 | The demoulding equipment and method of a kind of prefabricated panel |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610551566.2A CN105965682B (en) | 2016-07-13 | 2016-07-13 | The demoulding equipment and method of a kind of prefabricated panel |
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| CN105965682A true CN105965682A (en) | 2016-09-28 |
| CN105965682B CN105965682B (en) | 2018-05-08 |
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| CN201610551566.2A Active CN105965682B (en) | 2016-07-13 | 2016-07-13 | The demoulding equipment and method of a kind of prefabricated panel |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107901196A (en) * | 2017-12-15 | 2018-04-13 | 许金根 | A kind of prefabricated beam column production mould |
| CN108656319A (en) * | 2018-04-26 | 2018-10-16 | 南通联泷建筑材料有限公司 | A kind of removable mould mechanical device of three-dimensional automation placing concrete component |
| CN108748626A (en) * | 2018-07-26 | 2018-11-06 | 承德绿建建筑节能科技有限公司 | Precast wall body formwork erection pours device |
| CN110682418A (en) * | 2019-10-16 | 2020-01-14 | 徐州华裕建筑科技有限公司 | Wallboard supporting die table |
| CN112589991A (en) * | 2020-12-07 | 2021-04-02 | 湖南智鑫智能科技有限公司 | Overturning platform for wallboard demolding |
| CN114701049A (en) * | 2022-05-10 | 2022-07-05 | 山东交通学院 | Light wallboard production line and stacking caching method |
| CN114734525A (en) * | 2022-05-10 | 2022-07-12 | 山东交通学院 | Light wallboard mold transport vehicle and wallboard conveying method |
| CN114734525B (en) * | 2022-05-10 | 2024-04-26 | 山东交通学院 | Light wallboard mold transport vehicle and wallboard conveying method |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04128008A (en) * | 1990-09-18 | 1992-04-28 | Misawa Homes Co Ltd | Demolding device |
| CN203527640U (en) * | 2013-11-26 | 2014-04-09 | 河北雪龙机械制造有限公司 | Cross-stand bottom die stripping device used in production system of concrete components |
| CN104385449A (en) * | 2014-11-25 | 2015-03-04 | 唐山森兰瓷科技有限公司 | Full-automatic pedestal pan blank-removing machine |
| CN205799838U (en) * | 2016-07-13 | 2016-12-14 | 安徽海龙建筑工业有限公司 | A kind of demoulding equipment of prefabricated panel |
-
2016
- 2016-07-13 CN CN201610551566.2A patent/CN105965682B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04128008A (en) * | 1990-09-18 | 1992-04-28 | Misawa Homes Co Ltd | Demolding device |
| CN203527640U (en) * | 2013-11-26 | 2014-04-09 | 河北雪龙机械制造有限公司 | Cross-stand bottom die stripping device used in production system of concrete components |
| CN104385449A (en) * | 2014-11-25 | 2015-03-04 | 唐山森兰瓷科技有限公司 | Full-automatic pedestal pan blank-removing machine |
| CN205799838U (en) * | 2016-07-13 | 2016-12-14 | 安徽海龙建筑工业有限公司 | A kind of demoulding equipment of prefabricated panel |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107901196A (en) * | 2017-12-15 | 2018-04-13 | 许金根 | A kind of prefabricated beam column production mould |
| CN107901196B (en) * | 2017-12-15 | 2024-03-15 | 许金根 | Mould is used in precast beam post production |
| CN108656319A (en) * | 2018-04-26 | 2018-10-16 | 南通联泷建筑材料有限公司 | A kind of removable mould mechanical device of three-dimensional automation placing concrete component |
| CN108656319B (en) * | 2018-04-26 | 2023-12-26 | 南通联泷装配式建筑科技有限公司 | Three-dimensional automatic pouring concrete member's dress drawing of patterns mechanical device |
| CN108748626A (en) * | 2018-07-26 | 2018-11-06 | 承德绿建建筑节能科技有限公司 | Precast wall body formwork erection pours device |
| CN110682418A (en) * | 2019-10-16 | 2020-01-14 | 徐州华裕建筑科技有限公司 | Wallboard supporting die table |
| CN112589991A (en) * | 2020-12-07 | 2021-04-02 | 湖南智鑫智能科技有限公司 | Overturning platform for wallboard demolding |
| CN114701049A (en) * | 2022-05-10 | 2022-07-05 | 山东交通学院 | Light wallboard production line and stacking caching method |
| CN114734525A (en) * | 2022-05-10 | 2022-07-12 | 山东交通学院 | Light wallboard mold transport vehicle and wallboard conveying method |
| CN114734525B (en) * | 2022-05-10 | 2024-04-26 | 山东交通学院 | Light wallboard mold transport vehicle and wallboard conveying method |
| CN114701049B (en) * | 2022-05-10 | 2024-04-26 | 山东交通学院 | Light wallboard production line and stacking and caching method |
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| Publication number | Publication date |
|---|---|
| CN105965682B (en) | 2018-05-08 |
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