CN105965318B - A kind of smart cartridge type magnetic separator - Google Patents

A kind of smart cartridge type magnetic separator Download PDF

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Publication number
CN105965318B
CN105965318B CN201610595293.1A CN201610595293A CN105965318B CN 105965318 B CN105965318 B CN 105965318B CN 201610595293 A CN201610595293 A CN 201610595293A CN 105965318 B CN105965318 B CN 105965318B
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China
Prior art keywords
cylinder
outer ring
magnetic core
end cap
ring cylinder
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CN201610595293.1A
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Chinese (zh)
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CN105965318A (en
Inventor
王芬
黄建瑞
纪学成
苟牛红
俞科
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Ningbo Kocel Machine Tool Auxiliary Machinery Co Ltd
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Ningbo Kocel Machine Tool Auxiliary Machinery Co Ltd
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Priority to CN201610595293.1A priority Critical patent/CN105965318B/en
Publication of CN105965318A publication Critical patent/CN105965318A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/10Arrangements for cooling or lubricating tools or work
    • B23Q11/1069Filtration systems specially adapted for cutting liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/32Magnetic separation acting on the medium containing the substance being separated, e.g. magneto-gravimetric-, magnetohydrostatic-, or magnetohydrodynamic separation

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Water Treatment By Sorption (AREA)

Abstract

The present invention provides a kind of smart cartridge type magnetic separator, it includes outer ring cylinder, outer ring cylinder is cylindrical shape, outer ring cylinder one end is provided with nylon end cap, nylon end cap is provided with detection switch, and the outer ring cylinder other end is provided with magnetic core seat, and outer ring cylinder bore is horizontally installed with four magnetic cores, stainless steel case is provided with the outside of magnetic core, stroke cylinder piston rod is connected with the disk filtration net in the cylinder of outer ring;Cuttings liquid with oily iron filings after processing is entered in the circular cylindrical chamber of outer ring by water inlet flexible pipe;Magnetic core is by iron adsorption on stainless steel case;The place that cutting fluid is leaked to delivery port side through cavity by disk filtration net and needs to recycle through the discharge of delivery port flexible pipe, using the structure after this programme is simple, easy to operate, using effect is good.

Description

A kind of smart cartridge type magnetic separator
Technical field
The present invention relates to junior machine technical field, refers in particular to a kind of smart cartridge type magnetic separator.
Background technology
The continuous development of China's machine industry automation at present, the development trend of junior machine industry also gesture must OK, machine industry increasingly tends to small but excellent design;The green of " save, lower consumption, subtracting dirt " is also advocated in machinery industry production simultaneously Color produces, at the same time, the recycling of cuttings liquid in machine tooling parts, follow it is bad using also becoming machine industry Have to the major issue considered.
The content of the invention
Present invention offer is a kind of to be used for junior machine and the purification separation of other retrofit medium-small flow magnetic chips, can Realize detection, automatic cleaning, smart the cartridge type magnetic separator and separation method of cuttings liquid recycling function.
To achieve the above object, technical scheme provided by the present invention is:A kind of smart cartridge type magnetic separator, it includes Stroke cylinder, air cylinder support, magnetic core seat, outer ring cylinder, wherein, outer ring cylinder is cylindrical shape, and outer ring cylinder one end is provided with nylon End cap, nylon end cap are movably arranged on outer ring cylinder end by rotating shaft, and nylon end cap is provided with detection switch, in nylon end cap Side wall is provided with disk rubber, and the outer ring cylinder other end is provided with magnetic core seat, and outer ring cylinder bore is horizontally installed with four magnetic cores, and four Bar magnetic core is separately fixed on the four direction of magnetic core seat, is provided with stainless steel case on the outside of magnetic core, stroke cylinder cylinder body is arranged on gas On jar support, stroke cylinder piston rod is connected through magnetic core seat with the disk filtration net in the cylinder of outer ring, disk filtration Dropbox Sealing ring is provided with edge, sealing ring contacts to form sealing with outer ring cylinder bore wall;Magnetic core seat is provided with delivery port flexible pipe, nylon The outer ring bottom of cylinder of end cap one end is provided with smart cylinder bearing, and the outer ring cylinder above smart cylinder bearing is provided with water inlet flexible pipe;Institute The disk filtration host's body stated is made of metal, and the center is provided with hole, and is connected by the hole with stroke cylinder piston rod, Several filter openings are distributed with disk filtration Dropbox face, the four direction in disk filtration Dropbox face is provided with to match with stainless steel case The through hole of conjunction.
The separation method of the magnetic separator, the cuttings liquid with oily iron filings after processing are entered outer by water inlet flexible pipe Enclose in circular cylindrical chamber;Magnetic core is by iron adsorption on stainless steel case;Cutting fluid is leaked to water outlet by disk filtration net through cavity Mouth side and the place for needing to recycle through the discharge of delivery port flexible pipe;When the iron adsorption on magnetic stainless steel casing is more, mistake When filter flow does not reach the flow of water inlet, cavity water-filling, liquid level increase touching detection switch is simultaneously alarmed;Water inlet stops water inlet Nylon end cap is opened simultaneously, and cylinder starts to release, and the iron filings adsorbed in cavity are released;After cylinder is withdrawn, end cap is closed;So as to Realize purification of the iterative motion to low discharge cuttings liquid.
Brief description of the drawings
The structure sectional view of Fig. 1 present invention.
Fig. 2 is the magnetic core distribution schematic diagram of the present invention.
Fig. 3 is the nylon end cap schematic diagram of the present invention.
Fig. 4 is the schematic perspective view of the present invention.
Embodiment
With reference to all accompanying drawings, the invention will be further described, and presently preferred embodiments of the present invention is:Referring to accompanying drawing 1 to Accompanying drawing 4, a kind of smart cartridge type magnetic separator described in the present embodiment include stroke cylinder 1, air cylinder support 2, magnetic core seat 3, outer Cylinder 4 is enclosed, wherein, outer ring cylinder 4 is cylindrical shape, and the one end of outer ring cylinder 4 is provided with nylon end cap 9, and nylon end cap 9 passes through rotating shaft 14 The end of outer ring cylinder 4 is movably arranged on, nylon end cap 9 is provided with detection switch 15, and the madial wall of nylon end cap 9 is provided with disk glue Skin 10, the other end of outer ring cylinder 4 are provided with magnetic core seat 3, and the inner chamber of outer ring cylinder 4 is horizontally installed with four magnetic cores 7, and four magnetic cores 7 divide It is not fixed on the four direction of magnetic core seat 3, the outside of magnetic core 7 is provided with stainless steel case 8, and the cylinder body of stroke cylinder 1 is arranged on cylinder branch On frame 2, the piston rod of stroke cylinder 1 is connected through magnetic core seat 3 with the disk filtration net 5 in outer ring cylinder 4, disk filtration net 5 Pan Yuanchu is provided with sealing ring 6, and sealing ring 6 contacts to form sealing with the internal chamber wall of outer ring cylinder 4;It is soft that magnetic core seat 3 is provided with delivery port Pipe 13, the bottom of outer ring cylinder 4 of the one end of nylon end cap 9 are provided with smart cylinder bearing 11, set on the outer ring cylinder 4 of the smart top of cylinder bearing 11 There is water inlet flexible pipe 12;The described main body of disk filtration net 5 is made of metal, and the center is provided with hole, and by the hole with The piston rod of stroke cylinder 1 connects, and several filter openings, four sides of the card of disk filtration net 5 are distributed with the card of disk filtration net 5 The through hole being engaged with stainless steel case 8 is provided with upwards.
The separation method of the magnetic separator, the cuttings liquid with oily iron filings after processing are entered outer by water inlet flexible pipe Enclose in circular cylindrical chamber;Magnetic core is by iron adsorption on stainless steel case;Cutting fluid is leaked to water outlet by disk filtration net through cavity Mouth side and the place for needing to recycle through the discharge of delivery port flexible pipe;When the iron adsorption on magnetic stainless steel casing is more, mistake When filter flow does not reach the flow of water inlet, cavity water-filling, liquid level increase touching detection switch is simultaneously alarmed;Water inlet stops water inlet Nylon end cap is opened simultaneously, and cylinder starts to release, and the iron filings adsorbed in cavity are released;After cylinder is withdrawn, end cap is closed;So as to Realize purification of the iterative motion to low discharge cuttings liquid.
After such scheme of the present invention, advantage of this embodiment is that:
Firstth, this programme, which can be realized, is automatically separated, detects;Docked with junior machine, realize recycling for chip;
Secondth, this programme is simple in construction, and the chip separation and recovery for being especially suitable for smaller space utilizes;It is different from large-scale point Simple in construction, exquisite from equipment, compact and consumptive material is low, green.
3rd, this programme can coordinate lathe different small lathe, apply to different height, height adjustable;Disk filtration net For ease of maintenaince and change, be used in all kinds of bands be magnetic chip cuttings liquid filtering, purification and separation.Can be according to different filtering essences Degree changes screen pack, and replaceability is high, realizes the secondary filter of chip.
4th, the recovery of cutting fluid and filtering recycling can realize the saving of processing cost, while can create one Totally, clean and tidy manufacturing environment.It is highly suitable for the two level low discharge magnetic chip filtering of machine industry wet type processing, avoids making Unnecessary energy waste is caused with large-scale filter plant.
Embodiment described above is only the preferred embodiments of the invention, and the practical range of the present invention is not limited with this, Therefore the change that all shape, principles according to the present invention are made, it all should cover within the scope of the present invention.

Claims (2)

  1. A kind of 1. smart cartridge type magnetic separator, it is characterised in that:It includes stroke cylinder (1), air cylinder support (2), magnetic core seat (3), outer ring cylinder (4), wherein, outer ring cylinder (4) is cylindrical shape, and outer ring cylinder (4) one end is provided with nylon end cap (9), nylon End cap (9) is movably arranged on outer ring cylinder (4) end by rotating shaft (14), and nylon end cap (9) is provided with detection switch (15), Buddhist nun Imperial end cap (9) madial wall is provided with disk rubber (10), and outer ring cylinder (4) other end is provided with magnetic core seat (3), outer ring cylinder (4) Inner chamber is horizontally installed with four magnetic cores (7), and four magnetic cores (7) are separately fixed on the four direction of magnetic core seat (3), magnetic core (7) Outside is provided with stainless steel case (8), and stroke cylinder (1) cylinder body is arranged on air cylinder support (2), and stroke cylinder (1) piston rod passes through Magnetic core seat (3) is connected with the disk filtration net (5) in outer ring cylinder (4), and disk filtration net (5) Pan Yuanchu is provided with sealing ring (6), sealing ring (6) contacts to form sealing with outer ring cylinder (4) internal chamber wall;Magnetic core seat (3) is provided with delivery port flexible pipe (13), Buddhist nun Outer ring cylinder (4) bottom of imperial end cap (9) one end is provided with smart cylinder bearing (11), the outer ring cylinder (4) above smart cylinder bearing (11) It is provided with water inlet flexible pipe (12);Described disk filtration net (5) main body is made of metal, and the center is provided with hole, and leads to Cross the hole to be connected with stroke cylinder (1) piston rod, several filter openings, disk filtration net is distributed with disk filtration net (5) card (5) four direction of card is provided with the through hole being engaged with stainless steel case (8).
  2. 2. the separation method of magnetic separator according to claim 1, it is characterised in that:Cutting with oily iron filings after processing Liquid is considered to be worth doing by water inlet flexible pipe to enter in the circular cylindrical chamber of outer ring;Magnetic core is by iron adsorption on stainless steel case;Cutting fluid passes through circle The place that disk screen pack leaks to delivery port side through cavity and needs to recycle through the discharge of delivery port flexible pipe;When magnetic is stainless Iron adsorption on outer steel shell is more, when filtering traffic does not reach the flow of water inlet, cavity water-filling, and liquid level increase touching detection Switch and alarm;Water inlet stops water inlet, and nylon end cap is opened simultaneously, and cylinder starts to release, the iron filings adsorbed in cavity are pushed away Go out;After cylinder is withdrawn, end cap is closed;So as to realize purification of the iterative motion to low discharge cuttings liquid.
CN201610595293.1A 2016-07-27 2016-07-27 A kind of smart cartridge type magnetic separator Active CN105965318B (en)

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CN201610595293.1A CN105965318B (en) 2016-07-27 2016-07-27 A kind of smart cartridge type magnetic separator

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CN105965318B true CN105965318B (en) 2017-11-24

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111644982B (en) * 2020-06-02 2021-12-03 江苏奕达研磨材料有限公司 Polishing abrasive paper swing drawing type iron and acne removing device for ironwork

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201346726Y (en) * 2008-12-16 2009-11-18 佛山市佛威精密机器有限公司 Horizontal type processing center with main shaft end equipped with six cutting fluid nozzle structures
CN203209709U (en) * 2013-05-03 2013-09-25 陆天波 Cutting shaft for numerically-controlled machine tool
CN203484976U (en) * 2013-09-09 2014-03-19 上海板机液压设备有限公司 Recycled cutting fluid filtering structure of numerical control machine tool cooling system
CN104959223A (en) * 2015-06-30 2015-10-07 宁夏共享机床辅机有限公司 Draw type magnetic separation device
CN205904776U (en) * 2016-07-27 2017-01-25 宁夏共享机床辅机有限公司 Smart cartridge type magnetic separator

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11254266A (en) * 1998-03-05 1999-09-21 Fanuc Ltd Machine tool provided with through-spindle oil feeder

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201346726Y (en) * 2008-12-16 2009-11-18 佛山市佛威精密机器有限公司 Horizontal type processing center with main shaft end equipped with six cutting fluid nozzle structures
CN203209709U (en) * 2013-05-03 2013-09-25 陆天波 Cutting shaft for numerically-controlled machine tool
CN203484976U (en) * 2013-09-09 2014-03-19 上海板机液压设备有限公司 Recycled cutting fluid filtering structure of numerical control machine tool cooling system
CN104959223A (en) * 2015-06-30 2015-10-07 宁夏共享机床辅机有限公司 Draw type magnetic separation device
CN205904776U (en) * 2016-07-27 2017-01-25 宁夏共享机床辅机有限公司 Smart cartridge type magnetic separator

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