CN105964799B - A kind of intelligent diel using water cooling processed online - Google Patents
A kind of intelligent diel using water cooling processed online Download PDFInfo
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- CN105964799B CN105964799B CN201610428645.4A CN201610428645A CN105964799B CN 105964799 B CN105964799 B CN 105964799B CN 201610428645 A CN201610428645 A CN 201610428645A CN 105964799 B CN105964799 B CN 105964799B
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- electric capacity
- integrated circuit
- water
- diel
- intelligent
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
- B21D37/12—Particular guiding equipment, e.g. pliers; Special arrangements for interconnection or cooperation of dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/16—Heating or cooling
Abstract
The present invention relates to a kind of intelligent diel using water cooling processed online, including water-making machine structure, upper die and lower die, the water-making machine structure is arranged on the side of lower mould and connected with the inside of lower mould, and the inside of the lower mould is provided with endothermic tube, and the water-making machine structure connects with endothermic tube；The lower section of the upper mould is provided with stopper slot, the top of the lower mould and opening position corresponding with stopper slot is provided with limit assembly, the stopper slot matches with limit assembly, the use is online in the intelligent diel of water cooling processed, condensed water made from water-making machine structure is absorbed by endothermic tube to the heat in lower mould, so as to ensure that the reliable cooling of diel, its service life is improved；And matched by limit assembly with stopper slot so that keep accuracy during upper die and lower die folding；Moreover, in the mu balanced circuit, the model L4960 of integrated circuit, by its high switching frequency, its high workload efficiency is ensure that, improves the practicality of mu balanced circuit.
Description
Technical field
The present invention relates to a kind of intelligent diel using water cooling processed online.
Background technology
During diel in Cold Press Working, a kind of special process that material is processed into part is equipped.Punching press -- be
At room temperature, pressure is applied to material using the mould on forcing press, it is produced separation or plastic deformation, so as to obtain
A kind of pressure processing method of part needed for obtaining.
In existing diel, the upper die and lower die of diel during continuous folding, often because
Lack good position-limit mechanism and cause relative skew occurs between upper die and lower die, so as to cause the product quality of production to occur
Problem；Moreover, in existing diel, the efficiency of its working power is not universal high, so as to cause diel
Practicality it is not strong, greatly reduce its market competitiveness；And during the long-term work of diel, held due to lacking
The continuous ability from cooling, cause the reduction of its service life.
The content of the invention
The technical problem to be solved in the present invention is：For overcome the deficiencies in the prior art, there is provided one kind is using online water processed
The intelligent diel of cooling.
The technical solution adopted for the present invention to solve the technical problems is：A kind of intelligent punching press using water cooling processed online
Mould, including water-making machine structure, upper die and lower die, the water-making machine structure are arranged on the side of lower mould and connected with the inside of lower mould,
The inside of the lower mould is provided with endothermic tube, and the water-making machine structure connects with endothermic tube；
The lower section of the upper mould is provided with stopper slot, and the top of the lower mould and opening position corresponding with stopper slot are provided with spacing
Component, the stopper slot match with limit assembly, and the limit assembly includes pillar and two are horizontally set on pillar both sides
Position-limiting unit, the position-limiting unit include shell, steel ball and limit spring, and the inside of the shell is provided with groove, the groove
Opening positioned at the outside of pillar, the steel ball is located at the opening of groove, and one end of the limit spring is fixed on groove
Bottom, the other end and the steel ball of the limit spring are fixed；
The lower section of the lower mould is provided with base, and Voltage stabilizing module is provided with the base, and the Voltage stabilizing module includes voltage stabilizing electricity
Road, the mu balanced circuit include integrated circuit, first resistor, second resistance, 3rd resistor, the 4th resistance, the first electric capacity, second
Electric capacity, the 3rd electric capacity, the 4th electric capacity, the 5th electric capacity, the 6th electric capacity, inductance and diode, the model of the integrated circuit
L4960, the input of the integrated circuit pass through the first electricity by the first capacity earth, the switch concussion end of the integrated circuit
Resistance and the parallel circuit ground connection of the second electric capacity composition, the earth terminal ground connection of the integrated circuit, the soft start of the integrated circuit
End passes through the 3rd capacity earth, and the series circuit that the frequency end of the integrated circuit is made up of second resistance and the 6th electric capacity connects
Ground, the feedback input end of the integrated circuit are grounded by 3rd resistor, and the feedback input end of the integrated circuit passes through the 4th
The output end of the series circuit and integrated circuit of resistance and inductance composition connects, the output end of the integrated circuit and diode
Negative electrode connects, the plus earth of the diode, and one end of the inductance and the output end of integrated circuit connect, the inductance
The other end is connected with the parallel circuit of the 4th electric capacity and the 5th electric capacity.
Preferably, in order to ensure the water-making ability of device, the water-making machine structure includes air inlet pipe, the air guide being sequentially communicated
Pipe, filter assemblies, condensation and impoundment element, compressor is provided with the condensation.
Preferably, reliably being filtered in order to the air come in collection, the filter assemblies include setting successively
Activated silica filter layer, ozone catalytic filter layer, nano silver filtering layer and the HEPA filter layer put.
Preferably, in order to increase the wireless communication capability of the device, bluetooth communication module is provided with the base, it is described
Bluetooth communication module includes bluetooth, and the bluetooth is using the agreement of bluetooth 4.0 and external control terminal wireless connection.
Preferably, in order to improve the intellectuality of the device, central control unit, the center control are provided with the base
Device processed is PLC.
The invention has the advantages that in the use intelligent diel that water processed cools online, made from water-making machine structure
Condensed water is absorbed by endothermic tube to the heat in lower mould, so as to ensure that the reliable cooling of diel, improves it
Service life；And matched by limit assembly with stopper slot so that accuracy is kept during upper die and lower die folding, when
When pillar slides in stopper slot, the inside compressing steel ball of stopper slot is embedded into the inside grooves of shell, is entered by limit spring
Row buffering, when reaching specified location, steel ball will be limited spring release, ensure that upper die and lower die registration；Not only
In this way, in the mu balanced circuit, the model L4960 of integrated circuit, by its high switching frequency, its high workload efficiency is ensure that,
Improve the practicality of mu balanced circuit.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is structural representation of the present invention using the intelligent diel of water cooling processed online；
Fig. 2 is structural representation of the present invention using the filter assemblies of the intelligent diel of water cooling processed online；
Fig. 3 is structural representation of the present invention using the position-limiting unit of the intelligent diel of water cooling processed online；
Fig. 4 is circuit theory diagrams of the present invention using the mu balanced circuit of the intelligent diel of water cooling processed online；
In figure：1. water-making machine structure, 2. crossbeams, 3. cylinders, mould on 4., 5. stopper slots, 6. limit assemblies, 7. times moulds, 8. bottoms
Seat, 1-1. air inlet pipe, 1-2. airway tubes, 1-3. filter assemblies, 1-4. condensations, 1-5. impoundment elements, 1-6. activated silica mistakes
Filtering layer, 1-7. ozone catalytic filter layers, 1-8. nano silver filtering layers, 1-9.HEPA filter layers, 6-1. steel balls, 6-2. shells, 6-
3. limit spring, U1. integrated circuits, R1. first resistors, R2. second resistances, R3. 3rd resistors, the resistance of R4. the 4th, C1.
One electric capacity, the electric capacity of C2. second, the electric capacity of C3. the 3rd, the electric capacity of C4. the 4th, the electric capacity of C5. the 5th, the electric capacity of C6. the 6th, L1. inductance,
D1. diode.
Embodiment
In conjunction with the accompanying drawings, the present invention is further explained in detail.These accompanying drawings are simplified schematic diagram, only with
Illustration illustrates the basic structure of the present invention, therefore it only shows the composition relevant with the present invention.
As Figure 1-Figure 4, a kind of intelligent diel using water cooling processed online, including water-making machine structure 1, upper mould 4
With lower mould 7, the water-making machine structure 1 is arranged on the side of lower mould 7 and connected with the inside of lower mould 7, and the inside of the lower mould 7 is provided with
Endothermic tube, the water-making machine structure 1 connect with endothermic tube；
The lower section of the upper mould 4 is provided with stopper slot 5, the top of the lower mould 7 and is provided with 5 corresponding opening position of stopper slot
Limit assembly 6, the stopper slot 5 match with limit assembly 6, and the limit assembly includes pillar and two are horizontally set on pillar
The position-limiting unit of both sides, the position-limiting unit include shell 6-2, steel ball 6-1 and limit spring 6-3, the inside of the shell 6-2
Provided with groove, the opening of the groove is located at the opening of groove, the spacing bullet positioned at the outside of pillar, the steel ball 6-1
Spring 6-3 one end is fixed on the bottom of groove, and the other end and the steel ball 6-1 of the limit spring 6-3 are fixed；
The lower section of the lower mould 7 is provided with base 8, is provided with Voltage stabilizing module in the base 8, the Voltage stabilizing module includes voltage stabilizing
Circuit, the mu balanced circuit include integrated circuit U1, first resistor R1, second resistance R2,3rd resistor R3, the 4th resistance R4,
First electric capacity C1, the second electric capacity C2, the 3rd electric capacity C3, the 4th electric capacity C4, the 5th electric capacity C5, the 6th electric capacity C6, inductance L1 and two
Pole pipe D1, the integrated circuit U1 model L4960, the integrated circuit U1 input are grounded by the first electric capacity C1,
The parallel circuit that the switch concussion end of the integrated circuit U1 is made up of first resistor R1 and the second electric capacity C2 is grounded, the collection
Earth terminal into circuit U 1 is grounded, and the soft start end of the integrated circuit U1 is grounded by the 3rd electric capacity C3, the integrated circuit
The series circuit that U1 frequency end is made up of second resistance R2 and the 6th electric capacity C6 is grounded, and the feedback of the integrated circuit U1 is defeated
Enter end to be grounded by 3rd resistor R3, the feedback input end of the integrated circuit U1 passes through the 4th resistance R4 and inductance L1 compositions
Series circuit is connected with integrated circuit U1 output end, and the output end of the integrated circuit U1 is connected with diode D1 negative electrode,
The plus earth of the diode D1, one end of the inductance L1 are connected with integrated circuit U1 output end, the inductance L1's
The other end is connected with the 4th electric capacity C4 and the 5th electric capacity C5 parallel circuit.
Preferably, in order to ensure the water-making ability of device, air inlet pipe 1-1 that the water-making machine structure 1 includes being sequentially communicated,
Compressor is provided with airway tube 1-2, filter assemblies 1-3, condensation 1-4 and impoundment element 1-5, the condensation 1-4.
Preferably, reliably being filtered in order to the air come in collection, the filter assemblies 1-3 is included successively
Activated silica filter layer 1-6, ozone catalytic filter layer 1-7, nano silver filtering layer 1-8 and the HEPA filter layer 1-9 of setting.
Preferably, in order to increase the wireless communication capability of the device, bluetooth communication module, institute are provided with the base 8
Stating bluetooth communication module includes bluetooth, and the bluetooth is using the agreement of bluetooth 4.0 and external control terminal wireless connection.
Preferably, in order to improve the intellectuality of the device, central control unit, the center are provided with the base 8
Control device is PLC.
Online in the intelligent diel of water cooling processed, condensed water made from water-making machine structure 1 passes through endothermic tube pair for the use
Heat in lower mould 7 is absorbed, and so as to ensure that the reliable cooling of diel, improves its service life；By spacing
Component 6 matches with stopper slot 5 so that keeps accuracy during upper mould 4 and the lower folding of mould 7.Wherein, pillar is in stopper slot 5
During interior slip, the inside compressing steel ball 6-1 of stopper slot 5 is embedded into shell 6-2 inside grooves, is carried out by limit spring 6-3
Buffering, when reaching specified location, steel ball 6-1 will be limited spring 6-3 releases, ensure that mould 4 and the lower positioning accurate of mould 7
Really.
The Voltage stabilizing module of the intelligent diel of water cooling processed is used to give diel offer stabilized power source online for the use,
In the mu balanced circuit, integrated circuit U1 feedback input end by being monitored in real time to output voltage, then to output voltage
Adjusted in real time, ensure that the stable output of voltage；End is shaken by integrated circuit U1 switch simultaneously and passes through first resistor
Work of the parallel circuit of R1 and the second electric capacity C2 compositions to integrated circuit U1 is controlled, and ensure that integrated circuit U1 work
Reliability.In the circuit, integrated circuit U1 model L4960, by its high switching frequency, its high workload efficiency is ensure that,
Improve the practicality of mu balanced circuit
In filter assemblies 1-3, activated silica filter layer 1-6, wherein using activated silica as base material, pass through formaldehyde catalytic carrier skill
Formaldehyde molecule is catalytically decomposed into innocuous substances such as carbon dioxide, water in art, pay(useful) load active factors, strength；Ozone catalytic filters
Layer 1-7, ozone catalytic screen pack is provided with, ozone catalytic screen pack has the function of removing ozone, due to preceding road filter layer
Ozone is easily produced in filter process, reaction is played to purification of air, so adding ozone catalytic screen pack；Nano Silver
Filter layer 1-8, wherein using extensive antibacterial, the nano silver filtering net of strong bactericidal, can be killed in several minutes bacteriums, fungi,
The various bacteria microorganism of mould, spore etc. 650；HEPA filter layer 1-9, wherein be HEPA screen packs, being capable of high-efficient purification air
In ultrafine dust thing and bacterial mass, can effectively remove PM2.5 (minimum to may filter that the micron particles thing of diameter 0.3), it is high to filter net rate
Up to 99.9%.
Compared with prior art, in the use intelligent diel that water processed cools online, water-making machine structure 1 is obtained to be condensed
Water is absorbed by endothermic tube to the heat in lower mould 7, so as to ensure that the reliable cooling of diel, improves its use
Life-span；And matched by limit assembly 6 with stopper slot 5 so that accuracy is kept during upper mould 4 and the lower folding of mould 7, when
When pillar slides in stopper slot 5, the inside compressing steel ball 6-1 of stopper slot 5 is embedded into shell 6-2 inside grooves, passes through limit
Position spring 6-3 enters row buffering, and when reaching specified location, steel ball 6-1 will be limited spring 6-3 releases, ensure that the He of mould 4
The lower registration of mould 7；Moreover, in the mu balanced circuit, integrated circuit U1 model L4960, by its high switching frequency,
Its high workload efficiency is ensure that, improves the practicality of mu balanced circuit.
It is complete by above-mentioned description, relevant staff using the above-mentioned desirable embodiment according to the present invention as enlightenment
Various changes and amendments can be carried out without departing from the scope of the technological thought of the present invention' entirely.The technology of this invention
Property scope is not limited to the content on specification, it is necessary to determines its technical scope according to right.
Claims (5)
- A kind of 1. intelligent diel using the cooling of water processed online, it is characterised in that including water-making machine structure (1), upper mould (4) and Lower mould (7), the water-making machine structure (1) are arranged on the side of lower mould (7) and connected with the inside of lower mould (7), the lower mould (7) Inside is provided with endothermic tube, and the water-making machine structure (1) connects with endothermic tube；The lower section of the upper mould (4) is provided with stopper slot (5), the top of the lower mould (7) and opening position corresponding with stopper slot (5) Provided with limit assembly (6), the stopper slot (5) matches with limit assembly (6), and the limit assembly includes pillar and two levels The position-limiting unit of pillar both sides is arranged on, the position-limiting unit includes shell (6-2), steel ball (6-1) and limit spring (6-3), The inside of the shell (6-2) is provided with groove, and the opening of the groove is positioned at the outside of pillar, and the steel ball (6-1) is positioned at recessed The opening of groove, one end of the limit spring (6-3) are fixed on the bottom of groove, the other end of the limit spring (6-3) It is fixed with steel ball (6-1)；The lower section of the lower mould (7) is provided with base (8), and Voltage stabilizing module is provided with the base (8), and the Voltage stabilizing module includes steady Volt circuit, the mu balanced circuit include integrated circuit (U1), first resistor (R1), second resistance (R2), 3rd resistor (R3), the Four resistance (R4), the first electric capacity (C1), the second electric capacity (C2), the 3rd electric capacity (C3), the 4th electric capacity (C4), the 5th electric capacity (C5), 6th electric capacity (C6), inductance (L1) and diode (D1), the model L4960 of the integrated circuit (U1), the integrated circuit (U1) input is grounded by the first electric capacity (C1), and the switch concussion end of the integrated circuit (U1) passes through first resistor (R1) With the parallel circuit ground connection of the second electric capacity (C2) composition, the earth terminal ground connection of the integrated circuit (U1), the integrated circuit (U1) soft start end is grounded by the 3rd electric capacity (C3), the frequency end of the integrated circuit (U1) by second resistance (R2) and The series circuit ground connection of 6th electric capacity (C6) composition, the feedback input end of the integrated circuit (U1) are connect by 3rd resistor (R3) Ground, the feedback input end of the integrated circuit (U1) by the series circuit that the 4th resistance (R4) and inductance (L1) form with it is integrated The output end connection of circuit (U1), the output end of the integrated circuit (U1) are connected with the negative electrode of diode (D1), two pole The plus earth of (D1) is managed, one end of the inductance (L1) is connected with the output end of integrated circuit (U1), the inductance (L1) The other end is connected with the parallel circuit of the 4th electric capacity (C4) and the 5th electric capacity (C5).
- 2. the intelligent diel as claimed in claim 1 using water cooling processed online, it is characterised in that the water-making machine structure (1) air inlet pipe (1-1), airway tube (1-2), filter assemblies (1-3), condensation (1-4) and the water storage group being sequentially communicated are included Part (1-5), compressor is provided with the condensation (1-4).
- 3. the intelligent diel as claimed in claim 2 using water cooling processed online, it is characterised in that the filter assemblies (1-3) include set gradually activated silica filter layer (1-6), ozone catalytic filter layer (1-7), nano silver filtering layer (1-8) and HEPA filter layer (1-9).
- 4. the intelligent diel as claimed in claim 1 using water cooling processed online, it is characterised in that the base (8) Interior to be provided with bluetooth communication module, the bluetooth communication module includes bluetooth, and the bluetooth is controlled using the agreement of bluetooth 4.0 with outside Terminal wireless connects.
- 5. the intelligent diel as claimed in claim 1 using water cooling processed online, it is characterised in that the base (8) Interior to be provided with central control unit, the central control unit is PLC.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610428645.4A CN105964799B (en) | 2016-06-15 | 2016-06-15 | A kind of intelligent diel using water cooling processed online |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610428645.4A CN105964799B (en) | 2016-06-15 | 2016-06-15 | A kind of intelligent diel using water cooling processed online |
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| CN105964799B true CN105964799B (en) | 2018-01-26 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106424381B (en) * | 2016-12-22 | 2018-12-04 | 安徽中瑞机床制造有限公司 | A kind of press machine mold base |
| CN106424311B (en) * | 2016-12-23 | 2018-10-09 | 安徽中瑞机床制造有限公司 | A kind of application method of perforating press |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103302191B (en) * | 2013-06-19 | 2015-09-30 | 上海本特勒汇众汽车零部件有限公司 | A kind of diel cooling water recirculation system |
| KR101582917B1 (en) * | 2013-07-05 | 2016-01-08 | 부산대학교 산학협력단 | Cooling method for improving strength of hot stamped part and tool structure thereof |
| CN204545127U (en) * | 2015-01-29 | 2015-08-12 | 奇瑞汽车股份有限公司 | A kind of cooling type diel |
| CN204711008U (en) * | 2015-06-27 | 2015-10-21 | 中南林业科技大学 | A kind of 22MnB5 boron steel U-shaped heat stamping and shaping cooling experiment mould |
| CN105328047A (en) * | 2015-11-05 | 2016-02-17 | 福州大学 | Ultrahigh-strength steel plate hot-stamping device with novel cooling system and ultrahigh-strength steel plate hot-stamping method |
| CN205887824U (en) * | 2016-06-15 | 2017-01-18 | 张萍 | Adopt intelligent stamping die who makes water cooling on line |
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Inventor after: Duan Qinjian Inventor after: Zou Changsheng Inventor before: Zhang Ping |
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Effective date of registration: 20180103 Address after: 528000 Shunde District, Foshan City, Foshan City, Guangdong, Beijiao Town, Beijiao Town Shun River Community Residents Committee Industrial Park, one of the east of Xingye Road, one of the Eic Garden 6 1 Building 102 Applicant after: Foshan Shunde district group macro Mold Co.,Ltd. Address before: 511430 1402 room 1402, No. 383 office building, North 383 Panyu Avenue, Panyu District South Village, Panyu District, Guangdong Applicant before: Guangzhou Zhirongjie Intellectual Property Service Co.,Ltd. Effective date of registration: 20180103 Address after: 511430 1402 room 1402, No. 383 office building, North 383 Panyu Avenue, Panyu District South Village, Panyu District, Guangdong Applicant after: Guangzhou Zhirongjie Intellectual Property Service Co.,Ltd. Address before: 518000 Guangdong Province, Shenzhen city Longgang District cloth Road Park four building 12 unit 1805 A Applicant before: Zhang Ping |
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