CN202028320U - Organic waste gas processing plant - Google Patents

Organic waste gas processing plant Download PDF

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CN202028320U
CN202028320U CN2011201087856U CN201120108785U CN202028320U CN 202028320 U CN202028320 U CN 202028320U CN 2011201087856 U CN2011201087856 U CN 2011201087856U CN 201120108785 U CN201120108785 U CN 201120108785U CN 202028320 U CN202028320 U CN 202028320U
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waste gas
organic waste
activated carbon
treatment device
gas treatment
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程学勤
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SHANSHUILE SHENZHEN ENVIRONMENTAL TECHNOLOGIES CO LTD
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Abstract

本实用新型公开了一种有机废气处理装置,包括防雾阻火器、活性炭吸附室、加热室、真空气泵、冷凝灌;所述活性炭吸附室上部一端连接防雾阻火器,另一端连接加热室,活性炭吸附室下部一端连接真空气泵,真空气泵另一端连接冷凝灌。活性炭层置于活性炭吸附室,用于净化空气。加热室内置有加热器,用以加热有机废气,使废弃物脱离活性炭层。真空气泵一端连接活性炭吸附室下部,另一端连接冷凝灌,使废气液化。

Figure 201120108785

The utility model discloses an organic waste gas treatment device, which comprises an anti-fog flame arrester, an activated carbon adsorption chamber, a heating chamber, a vacuum pump, and a condensation tank; One end of the lower part of the activated carbon adsorption chamber is connected to a vacuum air pump, and the other end of the vacuum air pump is connected to a condensation tank. The activated carbon layer is placed in the activated carbon adsorption chamber to purify the air. There is a built-in heater in the heating chamber, which is used to heat the organic waste gas and separate the waste from the activated carbon layer. One end of the vacuum air pump is connected to the lower part of the activated carbon adsorption chamber, and the other end is connected to the condensation tank to liquefy the exhaust gas.

Figure 201120108785

Description

有机废气处理装置Organic waste gas treatment device

技术领域 technical field

    本实用新型涉及一种有机废气处理装置。 The utility model relates to an organic waste gas treatment device.

背景技术 Background technique

    在现在工业生产中会产生各种有机物废气,主要包括各种烃类、醇类、醛类、酸类、酮类和胺类等。目前解决净化此类废气的方法有: In the current industrial production, various organic waste gases are produced, mainly including various hydrocarbons, alcohols, aldehydes, acids, ketones and amines. The current solutions to purify such waste gas are:

  (1)燃烧分解:高温燃烧又可以分为直接燃烧法和催化燃烧法,是通过燃烧分解污染物的方法。催化燃烧是利用催化剂的作用使有机污染物在较低的温度发生分解的方法。由于催化燃烧可以降低分解温度,因此可以大大降低运行费用。 在燃烧法中一般结合使用换热器对燃烧的热能进行换热回用,如果采用蓄热方式进行热量回收,则是比较常用的蓄热回热燃烧(RTO)和蓄热回热催化燃烧(RCO)方式,这种回热方式和换热方式相比,具有热能回收效率高的优点,其中RCO节能效果更加显著,但是RCO和RTO技术较复杂,设备初投资较高。  (1) Combustion and decomposition: high-temperature combustion can be divided into direct combustion method and catalytic combustion method, which are methods of decomposing pollutants through combustion. Catalytic combustion is a method that uses the action of a catalyst to decompose organic pollutants at a lower temperature. Because catalytic combustion can lower the decomposition temperature, it can greatly reduce operating costs. In the combustion method, heat exchangers are generally used in combination to exchange and reuse the heat energy of combustion. If heat storage is used for heat recovery, the more commonly used regenerative combustion (RTO) and regenerative catalytic combustion ( RCO) method, compared with the heat exchange method, this heat recovery method has the advantages of high heat recovery efficiency, and the RCO energy saving effect is more significant, but the RCO and RTO technologies are more complicated, and the initial investment in equipment is higher. the

  (2)生物分解:生物分解方法是利用微生物的生物氧化作用将有机污染物进行分解,同时微生物获得生存所需的能量。较为普遍使用的生物分解方法是生物洗涤塔和生物滤床。其他还有MBR法、曝气污泥法等等。生物洗涤塔和生物滤床均结合了污染物的吸收、吸附和污染物的生化分解等复杂过程,通过以水为介质或以吸附剂为介质将空气中的污染物捕捉下来,然后利用微生物进行分解。由于微生物的生命活动是以水为介质,因此对于水溶性的、无生物毒性的有机污染物,生物法能够取得较好的去除率和稳定性,但是对于疏水性的、有毒性的有机污染物,生物法的处理效率较低。 生物分解需要外界补充的能量较少,因此生物分解的运行费用最低,对于某些亲水性的有机污染物,生物分解是一种较好的处理工艺。但是由于生物分解的速率比较慢,因此生物分解工艺一般需要很大的场地,在大风量情况下,场地占用问题更加突出。 (2) Biodegradation: The biodegradation method is to use the biological oxidation of microorganisms to decompose organic pollutants, and at the same time, microorganisms obtain the energy needed for survival. The more commonly used biological decomposition methods are biological scrubbers and biological filter beds. Others include MBR method, aerated sludge method and so on. Both the biological scrubber and the biological filter bed combine complex processes such as the absorption, adsorption and biochemical decomposition of pollutants, and capture the pollutants in the air by using water as the medium or adsorbent as the medium, and then use microorganisms to decompose them. break down. Since the life activities of microorganisms use water as the medium, for water-soluble and non-biologically toxic organic pollutants, biological methods can achieve better removal rates and stability, but for hydrophobic and toxic organic pollutants , the treatment efficiency of biological method is low. Biodegradation requires less external supplementary energy, so the operating cost of biodegradation is the lowest. For some hydrophilic organic pollutants, biodegradation is a better treatment process. However, due to the relatively slow rate of biodegradation, the biodegradation process generally requires a large space, and the problem of space occupation is more prominent in the case of large air volumes.

实用新型内容 Utility model content

本实用新型的目的是为了克服现有技术中的不足之处,提供一种结构紧凑,投资少,处理回收速度快,效率高的废气处理装置。 The purpose of the utility model is to overcome the deficiencies in the prior art and provide a waste gas treatment device with compact structure, low investment, fast treatment and recovery speed and high efficiency.

为了达到上述目的,本实用新型通过以下方式实现: In order to achieve the above object, the utility model is realized in the following ways:

    一种有机废气处理装置,其特征在于,包括防雾阻火器、活性炭吸附室、加热室、真空气泵、冷凝灌;所述活性炭吸附室上部一端连接防雾阻火器,另一端连接加热室,活性炭吸附室下部一端连接真空气泵。 An organic waste gas treatment device, characterized in that it includes an anti-fog flame arrester, an activated carbon adsorption chamber, a heating chamber, a vacuum pump, and a condensation tank; one end of the upper part of the activated carbon adsorption chamber is connected to the anti-fog flame arrester, and the other end is connected to the heating chamber. One end of the lower part of the adsorption chamber is connected with a vacuum pump.

   优选地,所述活性炭吸附室内置有活性炭层。 Preferably, an activated carbon layer is built in the activated carbon adsorption chamber.

   优选地,所述活性炭层可拆卸。 Preferably, the activated carbon layer is detachable.

   优选地,所述加热室内置有加热器。 Preferably, the heating chamber has a built-in heater.

   优选地,所述真空气泵内附有真空表。 Preferably, a vacuum gauge is attached to the vacuum air pump.

   优选地,所述真空气泵一端连接冷凝灌。 Preferably, one end of the vacuum pump is connected to a condensation tank.

   优选地,所述冷凝灌设有排气口。 Preferably, the condensation tank is provided with an exhaust port.

   优选地,所述防雾阻火器内置有防雾膜。 Preferably, the anti-fog flame arrester has a built-in anti-fog film.

本实用新型具有结构紧凑,投资少,处理及回收速度快、效率高,具有较高的经济效应。 The utility model has the advantages of compact structure, low investment, fast processing and recovery speed, high efficiency and high economic effect.

附图说明Description of drawings

   图 1是本实用新型所述有机废气处理装置的平面示意图。 Figure 1 is a schematic plan view of the organic waste gas treatment device described in the utility model.

具体实施方式 Detailed ways

下面结合附图对本实用新型的具体实施方式作进一步说明。 Below in conjunction with accompanying drawing, the specific embodiment of the present utility model will be further described.

为达到上述目的而进行的实例已用图片方式进行说明。 Examples for the above purposes have been illustrated pictorially.

    图 1是本实用新型所述的平面示意图。如附图1所示,工业有机废气被风机1送到防雾阻火器室6,经一层防雾膜6a过滤,去除有机废气中的比较大的颗粒状胶体与粉尘物质,经过滤后的有机废气通过排气管道进入活性炭吸附室10,经活性炭层10a吸附过滤。风机8a把活性炭吸附室10内的经过活性炭层10a吸附过滤后的空气排出去,在活性碳吸附室10内,有机废气经活性炭层10a过滤后,废气的有机物质被活性炭层10a吸附,所以排出去的空气符合排放标准,为达标排放。在前述的过程中,排气阀门7、8处打开状态,排气阀门4b、3a处关闭状态。 Figure 1 is a schematic plan view of the utility model. As shown in Figure 1, the industrial organic waste gas is sent to the anti-fog flame arrester chamber 6 by the fan 1, and is filtered through a layer of anti-fog film 6a to remove relatively large granular colloids and dust in the organic waste gas. The organic waste gas enters the activated carbon adsorption chamber 10 through the exhaust pipe, and is adsorbed and filtered through the activated carbon layer 10a. The blower 8a discharges the air in the activated carbon adsorption chamber 10 after being adsorbed and filtered by the activated carbon layer 10a. In the activated carbon adsorption chamber 10, after the organic waste gas is filtered by the activated carbon layer 10a, the organic matter of the exhaust gas is adsorbed by the activated carbon layer 10a, so it is discharged The air that goes to meet the emission standards is a standard emission. During the foregoing process, the exhaust valves 7 and 8 are open, and the exhaust valves 4b and 3a are closed.

     当活性炭吸层10a过滤废气一定时间后,从排气风机8a排出去的空气中废气的浓度达到一定值时,活性炭吸层10a饱和,关闭排气阀门7、8和排气风机1、8a,打开加热器3工作,再打开抽气风机3a把活性炭层上部的空气送到加热室3加热,再由通风管道送到活性炭层10a下部,风机3a从活性炭层上部空间抽气,使活性炭层10a上部空间对活性炭层10a下部空间产生负压,从而使活性炭层10a下部空间的热空气透过活性炭层10a被抽到活性炭层10a上部空间,形成一个循环气流,从而使活性炭层10a上、下部空间的空气得到均匀受热。加热活性炭吸附室10的空气是使吸附饱和的活性炭进行有机废气物质脱附。当活性炭吸附室10的空气温度达到100℃时,活性炭上吸附的有机废气物质脱附完全。此时打开排气阀门4b,开动真空抽气泵4,把活性炭吸附室10内的含有被脱附下来的有机物质的空气排到冷凝罐9内,冷凝罐9内的温度一直保持在 0--5℃,在活性炭吸附室10内被脱附的含有有机物质的废气被送到冷凝灌9低温冷凝后,由气态变成液态,从冷凝灌直接排出收集,洁净空气从冷凝灌9的排气口9a排出。在真空抽气泵4从活性炭吸附室10内抽气的过程中,当冷凝罐9排气口排出的空气温度大于5℃时,真空抽气泵4抽气自动停止,当冷凝灌内9的温度低于5℃时,真空抽气泵自动打开继续抽气。 After the activated carbon suction layer 10a filters the waste gas for a certain period of time, when the concentration of the exhaust gas in the air discharged from the exhaust fan 8a reaches a certain value, the activated carbon suction layer 10a is saturated, and the exhaust valves 7, 8 and exhaust fans 1, 8a are closed. Open the heater 3 to work, then open the exhaust fan 3a to send the air on the top of the activated carbon layer to the heating chamber 3 for heating, then send it to the bottom of the activated carbon layer 10a by the ventilation duct, and the air blower 3a extracts air from the upper space of the activated carbon layer to make the activated carbon layer 10a The upper space creates a negative pressure on the lower space of the activated carbon layer 10a, so that the hot air in the lower space of the activated carbon layer 10a is pumped into the upper space of the activated carbon layer 10a through the activated carbon layer 10a, forming a circulating air flow, so that the upper and lower spaces of the activated carbon layer 10a The air is evenly heated. Heating the air in the activated carbon adsorption chamber 10 is to desorb the saturated activated carbon to desorb the organic waste gas. When the air temperature in the activated carbon adsorption chamber 10 reaches 100° C., the organic waste gas substances adsorbed on the activated carbon are completely desorbed. Open exhaust valve 4b now, start vacuum pump 4, the air that contains the desorbed organic matter in the active carbon adsorption chamber 10 is discharged in the condensation tank 9, and the temperature in the condensation tank 9 is kept at 0-- At 5°C, the waste gas containing organic substances desorbed in the activated carbon adsorption chamber 10 is sent to the condensation tank 9 for low-temperature condensation, and then changes from a gaseous state to a liquid state, and is directly discharged and collected from the condensation tank. Clean air is exhausted from the condensation tank 9 Port 9a discharges. When the vacuum pump 4 is pumping air from the activated carbon adsorption chamber 10, when the temperature of the air discharged from the exhaust port of the condensation tank 9 is greater than 5°C, the vacuum pump 4 automatically stops pumping, and when the temperature in the condensation tank 9 is low At 5°C, the vacuum pump automatically turns on to continue pumping.

当真空抽气泵4上的真空度表4a显示活性炭吸附室10内的真空度达一定值时,真空抽气泵4停止工作,排气阀门4b自动关闭,加热器3b停止工作,排气风机3a关机。排气阀门7、8自动打开,排气风机1、8a自动开机工作。 When the vacuum gauge 4a on the vacuum pump 4 shows that the vacuum in the activated carbon adsorption chamber 10 reaches a certain value, the vacuum pump 4 stops working, the exhaust valve 4b is automatically closed, the heater 3b stops working, and the exhaust fan 3a is turned off. . The exhaust valves 7 and 8 are automatically opened, and the exhaust fans 1 and 8a are automatically turned on to work.

活性炭吸附室10内的活性炭层10a为可拆卸部分。 The activated carbon layer 10a in the activated carbon adsorption chamber 10 is a detachable part.

在整套系统正常工作的时候,反复重复上述动作达到有机废气及有机物的回收处理。 When the whole system is working normally, the above actions are repeated repeatedly to achieve the recovery and treatment of organic waste gas and organic matter.

如上述,虽然在此通过实例对本实用新型进行了说明,但相关技术领域的工作者不能脱离本申请范围和本实用新型的思想及领域进行修改或变形。 As mentioned above, although the utility model has been described by examples, workers in the relevant technical fields cannot deviate from the scope of the application and the idea and field of the utility model to make modifications or deformations.

Claims (8)

1. an organic waste gas treatment device is characterized in that, comprising: antifog spark arrester, charcoal absorption chamber, heating clamber, vacuum air pump, condensation are irritated; Top, described charcoal absorption chamber one end connects antifog spark arrester, and the other end connects heating clamber, and bottom, charcoal absorption chamber one end connects vacuum air pump.
2. organic waste gas treatment device according to claim 1 is characterized in that: the indoor active carbon layer that is equipped with of described charcoal absorption.
3. organic waste gas treatment device according to claim 2 is characterized in that: described active carbon layer is detachable.
4. organic waste gas treatment device according to claim 1 is characterized in that: described heating clamber is built-in with heater.
5. organic waste gas treatment device according to claim 1 is characterized in that: have vacuum meter in the described vacuum air pump.
6. organic waste gas treatment device according to claim 5 is characterized in that: described vacuum air pump one end connects condensation and irritates.
7. organic waste gas treatment device according to claim 6 is characterized in that: described condensation is irritated and is provided with exhaust outlet.
8. organic waste gas treatment device according to claim 1 is characterized in that: described antifog spark arrester is built-in with antifog film.
CN2011201087856U 2011-04-14 2011-04-14 Organic waste gas processing plant Expired - Fee Related CN202028320U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102489113A (en) * 2011-12-16 2012-06-13 上海同济科蓝环保设备工程有限公司 Method for recovering organic solvent from organic water gas
CN103953528A (en) * 2014-04-14 2014-07-30 成都威钢石油设备有限公司 Negative pressure vacuum system
CN104740940A (en) * 2015-02-28 2015-07-01 安徽省坤璞塑料机械有限公司 Environmental-friendly and efficient dual four-layer filtering type flue gas treatment device for regenerated plastic granulator
CN108970329A (en) * 2018-08-17 2018-12-11 萍乡学院 A kind of novel VOC concentration systems
CN109011991A (en) * 2018-08-31 2018-12-18 佛山市锐拓环境工程设备有限公司 A kind of organic waste gas adsorption recycling equipment

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102489113A (en) * 2011-12-16 2012-06-13 上海同济科蓝环保设备工程有限公司 Method for recovering organic solvent from organic water gas
CN103953528A (en) * 2014-04-14 2014-07-30 成都威钢石油设备有限公司 Negative pressure vacuum system
CN104740940A (en) * 2015-02-28 2015-07-01 安徽省坤璞塑料机械有限公司 Environmental-friendly and efficient dual four-layer filtering type flue gas treatment device for regenerated plastic granulator
CN108970329A (en) * 2018-08-17 2018-12-11 萍乡学院 A kind of novel VOC concentration systems
CN109011991A (en) * 2018-08-31 2018-12-18 佛山市锐拓环境工程设备有限公司 A kind of organic waste gas adsorption recycling equipment

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