CN105962082A - Manufacturing process of millet nutritious instant porridge - Google Patents
Manufacturing process of millet nutritious instant porridge Download PDFInfo
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- CN105962082A CN105962082A CN201610322520.3A CN201610322520A CN105962082A CN 105962082 A CN105962082 A CN 105962082A CN 201610322520 A CN201610322520 A CN 201610322520A CN 105962082 A CN105962082 A CN 105962082A
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- millet
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- enzymolysis
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Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Landscapes
- Seeds, Soups, And Other Foods (AREA)
Abstract
The invention aims at providing a manufacturing process of millet nutritious instant porridge. According to the manufacturing process, the millet nutritious instant porridge is manufactured by using millets, pineapples and the like as raw materials through technologies such as raw material treatment, solid-liquid separation, enzymolysis treatment, membrane separation, vacuum impregnation, microwave drying and low-temperature high-pressure puffing. Waste pineapple peels and jujube pits are fully utilized through treatment; nutrient substances are fused into the millet by the enzymolysis, membrane separation and vacuum impregnation technologies. The millet nutritious instant porridge manufactured by the low-temperature high-pressure puffing technology maintains the natural shape and the flavor of millet porridge food, has the advantages of rich nutrition and the like, and also overcomes the defect that puffing instant porridge does not have the viscosity after rehydration. The sweetness of the porridge is improved; the cost is reduced; the effect of waste reutilization is achieved. The manufactured millet nutritious instant porridge is portable, and the storage is facilitated. The manufacturing process has the advantages that the development of millet instant food is improved by one level; a new path is opened up for deep processing development of other minor cereal nutritious instant food.
Description
Technical field
The present invention relates to a kind of instant medicated porridge, the technique making nourishing instant medicated porridge in particular with Semen setariae, belong to health food
Processing technique field.
Background technology
Semen setariae: nature and flavor are sweet, being slightly cold has better nutritivity value, and the content of starch crude protein is higher than rice, Semen Tritici aestivi, contains
Abundant minerals and vitamins.Semen setariae can also be used as medicine in addition to edible, is put into " invigorating the spleen and replenishing QI " tool in Chinese medicine
Having the food of food therapy value, for profit lung, profit large intestine, nourishing kidney yin, spleen invigorating is invigorated blood circulation, and the effect such as middle kidney tonifying, heat extraction removing toxic substances.Right
Regurgitation is vomitted, and spleen is suffered from a deficiency of the kidney heat, overabundance of YANG leading to deficiency of YIN, and night, the symptom such as insomnia was the most effective.Its taste uniqueness is fragrant and sweet, and especially mouthfeel is very
Viscous soft deeply narrowed by the green grass or young crops of consumers in general.
The flat sweet in the mouth of Fructus Ananadis comosi property, Fructus Ananadis comosi belongs to one of Chinese herbal medicine, and it is bromelia phoenix that this product begins to be loaded in " Zhiwu Mingshi Tukao "
The fruit of pears, rich in the multiple organic acid of volatile oil, saccharide, protease, aminoacid, vitamin etc., has removing toxic substances, cough, dysentery
Etc. effect.Fructus Ananadis comosi, during food processing factory makes pineapple tin, has the pineapple peel of many to want processed factory to discard.Pineapple peel
Nutrition is the abundantest, and pineapple peel contains substantial amounts of dietary fiber, but pineapple peel length has many tiny interior thorns, the hard work of interior thorn
It is difficult to be accepted by domestic animal for forage feed domestic animal.These garbages are merely able to, as garbage disposal, environment cause great dirt
Dye, the waste to living resources especially.
Fructus Jujubae has another name called Fructus Jujubae, dry Fructus Jujubae, Chinese date, in China's plantation history of existing more than 8,000 year, is the most just listed in
One of " five fruits " chestnut, Fructus Persicae, Lee, Fructus Pruni, Fructus Jujubae.Fructus Jujubae rich in proteins, fat, saccharide, carotene, vitamin B group, vitamin C etc.
Nutritional labeling.The most ascorbic content comes out at the top in fruit, has the laudatory title of vitamin king, has blood-enriching face-nourishing treatment
Effect of insomnia.Processing factory removes Fructus Jujubae core for people's instant edible, and a lot of jujube pulp of also adhering above the Semen Jujubae of enucleation adds
Factory is dropped unfortunately directly as garbage disposal Semen Jujubae.
Summary of the invention
It is an object of the invention to provide the processing technology of the instant medicated porridge of a kind of German millet nutrition, this making is by Semen setariae, pineapple peel etc.
Expanded etc. by Feedstock treating, solid-liquid separation, enzymolysis processing, membrance separation, vacuum impregnation, microwave drying, cryogenic high pressure for raw material
Technology makes.
The processing technology of the instant medicated porridge of a kind of German millet nutrition of the present invention is implemented by the following technical solutions:
1. selecting clean Semen setariae is primary raw material, after the pineapple peel abandoned and Semen Jujubae being mixed, by squeezer to mixture
Squeezing, collect containing substantial amounts of nutrient substance and the pineapple peel of sugar and Semen Jujubae mixing juice.
2. with centrifugal separator, the pineapple peel after squeezing and Semen Jujubae mixing juice are carried out solid-liquid separation, by tiny residual
Slag is separated off, and isolated, without the mixotrophism liquid of slag, makes mixotrophism liquid be beneficial to enzymolysis and dipping.
3. the mixotrophism liquid pectase after separating and cellulase, carry out enzyme resolution and make mixotrophism liquid cell
Wall destroys, after enzymolysis molecule lose the protection of thickness colloid, beneficially mixotrophism liquid filter obtain higher clear
Clear degree, can improve effective ingredient greatly and collect rate.
4. present invention employs the combination of enzymolysis and micro-filter technology, mixotrophism liquid is selected membrance separation by microfiltration, uses film
Separate and antibacterial and floating outstanding thing are filtered, to reach to purify, separate the purpose concentrated, farthest protect mixing battalion
The color and luster of nutrient solution and local flavor, nutrient substance and effective ingredient.
Using Vacuum infusion techniques the most under vacuum, vacuum impregnation can make the air in Semen setariae between micropore plant cell
It is sucked discharge with portion of water, then the mixotrophism liquid after enzymolysis microfiltration is penetrated under vacuum concn difference and action of gravity
In Semen setariae.Thus improve pickling efficiency greatly, due to the shortening of dip time, make the loss of product nutritional labeling greatly subtract
Few.Whole dipping process is to carry out under air-tight state, the making of the instant medicated porridge of expanded German millet nutrition has reached efficiently, health want
Ask.
6. the raw material after vacuum impregnation uses vacuum microwave drying technology, is first occurred by microwave generator
Microwave, raw material is delivered in heater by the system of transmission, and now the moisture in raw material heats up evaporation under the effect of microwave energy, and water steams
Gas is got rid of by dehumidification system and is reached dry purpose.Antibacterial in raw material is then by produced raw under microwave electromagnetic field action
Thing effect and heat effect are killed.Owing to microwave directly acts on raw material, so baking temperature low velocity is fast, make in raw material is effective
Composition loss is few.
7. cryogenic high pressure puffing technique is non-frying-expansion dry technology, and Semen setariae pretreatment being removed portion of water is equal
It is placed on coil of wire evenly, sends in airtight Bulking tank container.Jet chimney is passed through vapours, is added by air compressor
Pressure, after swelling temperature keeps a period of time, opens relief valve, makes raw material expand rapidly.
Beneficial effects of the present invention: discarded pineapple peel and Semen Jujubae are fully used by process, uses enzymolysis, film
Separate, Vacuum infusion techniques is fused to nutrient substance in Semen setariae.The German millet nutrition speed made by cryogenic high pressure puffing technique
Molten medicated porridge, maintains natural shape and the local flavor of milled congee food, has the advantages such as nutritious, overcomes again conventional expanded convenience
The shortcoming not having viscosity after medicated porridge rehydration.The sugariness i.e. increasing medicated porridge has saved again cost, accomplishes that garbage recycles.Make is little
Rice nourishing instant medicated porridge has easy to carry, is beneficial to preserve, simply eaten.The present invention is not only the exploitation of instant foxtain millet food and improves
One level, also the deep processing for other coarse cereals nutrition instant food opens a Tiao Xin road.
Specific embodiments
The processing technology of the instant medicated porridge of a kind of German millet nutrition of the present invention, use Semen setariae, pineapple peel, Semen Jujubae be raw material by
Carry out according to the following step:
(1), Feedstock treating: Semen setariae well sifted removes impurity and selects clean Semen setariae, and pineapple peel selects impurity and Semen Jujubae mixing, sends into
In double-screw type squeezer, squeezer rotary speed controls at 105~120 r/min, collects the mixing juice squeezed;
(2), solid-liquid separation: with centrifugal separator, the pineapple peel after squeezing and Semen Jujubae mixing juice are carried out solid-liquid separation, remove
Float and tiny residue, centrifuge speed controls 1500~2000r/min, and centrifugation time is 3~6min, obtains without slag
Mixotrophism liquid;
(3), enzymolysis processing: isolated pineapple peel and Semen Jujubae mixotrophism liquid are put in rustless steel enzymatic vessel, enzymolysis processing
The temperature of tank regulates to 50~55 DEG C, adds pineapple peel and Semen Jujubae mixotrophism liquid weight ratio is 0.05% pectase and 0.04% fibre
Dimension element enzyme, the time of enzymolysis is 125~185min, stirs mixotrophism liquid lentamente in enzymolysis process;
(4), membrance separation: the pineapple peel of enzymolysis processing and Semen Jujubae mixotrophism liquid are put into membrane separator, select aperture 0.5~
The microporous filter membrane of 1.3 μm, temperature controls at 55~65 DEG C, and operation pressure 0.1~0.6MPa carries out microfiltration;
(5), vacuum impregnation: ratio by weight takes Semen setariae 45 parts, and the mixotrophism liquid after membrance separation 55 parts puts into vacuum together
In impregnating autoclave, the vacuum pressure of vacuum impregnation tank is adjusted to 155~355KPa, and impregnating autoclave temperature controls at 55~65 DEG C, vacuum
Dip time is 6~12min, opens the draining valve under vacuum impregnation tank after normal pressure is down to by impregnator, releases remaining battalion
Semen setariae is drained by nutrient solution;
(6), microwave drying: microwave dryer put into by the Semen setariae after being drained by dipping, microwave dryer power be 800~
1200w, the vacuum microwave drying time 15~30min, the moisture Control that Semen setariae includes is 18~21%;
(7), expanding treatment: the Semen setariae after microwave drying is placed on coil of wire equably, sends in Bulking tank container, by sky
Air compressor pressurization reach 0.8~1.25Mpa, jet chimney is passed through vapours, and swelling temperature is 70~90 DEG C, keep 3~
After 5min, open valve pressure release;
(8), the finished product after expanded is sent in sterilizing room, after cooling, use vacuum plastic-aluminum fractional pack.
Claims (1)
1. a processing technology for the instant medicated porridge of German millet nutrition, is characterized in that carrying out according to the following step:
(1), Feedstock treating: Semen setariae well sifted removes impurity and selects clean Semen setariae, and pineapple peel selects impurity and Semen Jujubae mixing, sends into
In double-screw type squeezer, squeezer rotary speed controls at 105~120 r/min, collects the mixing juice squeezed;
(2), solid-liquid separation: with centrifugal separator, the pineapple peel after squeezing and Semen Jujubae mixing juice are carried out solid-liquid separation, remove
Float and tiny residue, centrifuge speed controls 1500~2000r/min, and centrifugation time is 3~6min, obtains without slag
Mixotrophism liquid;
(3), enzymolysis processing: isolated pineapple peel and Semen Jujubae mixotrophism liquid are put in rustless steel enzymatic vessel, enzymolysis processing
The temperature of tank regulates to 50~55 DEG C, adds pineapple peel and Semen Jujubae mixotrophism liquid weight ratio is 0.05% pectase and 0.04% fibre
Dimension element enzyme, the time of enzymolysis is 125~185min, stirs mixotrophism liquid lentamente in enzymolysis process;
(4), membrance separation: the pineapple peel of enzymolysis processing and Semen Jujubae mixotrophism liquid are put into membrane separator, select aperture 0.5~
The microporous filter membrane of 1.3 μm, temperature controls at 55~65 DEG C, and operation pressure 0.1~0.6MPa carries out microfiltration;
(5), vacuum impregnation: ratio by weight takes Semen setariae 45 parts, and the mixotrophism liquid after membrance separation 55 parts puts into vacuum together
In impregnating autoclave, the vacuum pressure of vacuum impregnation tank is adjusted to 155~355KPa, and impregnating autoclave temperature controls at 55~65 DEG C, vacuum
Dip time is 6~12min, opens the draining valve under vacuum impregnation tank after normal pressure is down to by impregnator, releases remaining battalion
Semen setariae is drained by nutrient solution;
(6), microwave drying: microwave dryer put into by the Semen setariae after being drained by dipping, microwave dryer power be 800~
1200w, the vacuum microwave drying time 15~30min, the moisture Control that Semen setariae includes is 18~21%;
(7), expanding treatment: the Semen setariae after microwave drying is placed on coil of wire equably, sends in Bulking tank container, by sky
Air compressor pressurization reach 0.8~1.25Mpa, jet chimney is passed through vapours, and swelling temperature is 70~90 DEG C, keep 3~
After 5min, open valve pressure release;
(8), the finished product after expanded is sent in sterilizing room, after cooling, use vacuum plastic-aluminum fractional pack.
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1586282A (en) * | 2004-08-11 | 2005-03-02 | 大连轻工业学院 | Functional instant millet gruel |
CN102160665A (en) * | 2011-03-10 | 2011-08-24 | 杨军 | Method for extracting bamboo juice from bamboo shoot leftovers |
CN103211187A (en) * | 2013-04-28 | 2013-07-24 | 王惠莹 | Healthcare potato chip and processing method thereof |
CN103519196A (en) * | 2013-10-21 | 2014-01-22 | 江苏丹绿食品股份有限公司 | Production technology of rice bran dietary fiber |
-
2016
- 2016-05-16 CN CN201610322520.3A patent/CN105962082A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1586282A (en) * | 2004-08-11 | 2005-03-02 | 大连轻工业学院 | Functional instant millet gruel |
CN102160665A (en) * | 2011-03-10 | 2011-08-24 | 杨军 | Method for extracting bamboo juice from bamboo shoot leftovers |
CN103211187A (en) * | 2013-04-28 | 2013-07-24 | 王惠莹 | Healthcare potato chip and processing method thereof |
CN103519196A (en) * | 2013-10-21 | 2014-01-22 | 江苏丹绿食品股份有限公司 | Production technology of rice bran dietary fiber |
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