CN105954049A - Double-roller type flexible chassis testing device - Google Patents
Double-roller type flexible chassis testing device Download PDFInfo
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Abstract
本发明涉及一种双辊式柔性底盘试验装置,属于车辆工程领域。为克服现有底盘试验装置的不足,本发明在试验底盘的四个驱动轮下各设置一个回转中心与底盘偏置转向轴同心的回转平台和差动机构,在平台上设置双辊转动机构带动差动机构。将试验底盘的驱动轮置于该双辊转动机构之上,完成试验底盘性能参数的测试。本发明公开的柔性底盘试验装置有以下优点:(1)结构稳固,承载能力强;(2)通过双辊差速转动机构跟随底盘转向轴的转向,更准确的模拟了试验底盘在路面行驶过程中的转向机理;(3)结构简单,便于模拟演示和控制参数测试。
The invention relates to a double-roller flexible chassis test device, which belongs to the field of vehicle engineering. In order to overcome the deficiencies of the existing chassis test device, the present invention sets a rotary platform and a differential mechanism with the center of rotation concentric with the offset steering shaft of the chassis under the four driving wheels of the test chassis, and a double-roller rotating mechanism is set on the platform to drive differential mechanism. The driving wheel of the test chassis is placed on the double-roller rotating mechanism to complete the test of the performance parameters of the test chassis. The flexible chassis test device disclosed by the present invention has the following advantages: (1) the structure is stable and the load capacity is strong; (2) the steering of the chassis steering shaft is followed by the double-roller differential rotation mechanism, and the driving process of the test chassis on the road surface is more accurately simulated (3) The structure is simple, which is convenient for simulation demonstration and control parameter test.
Description
技术领域technical field
本发明涉及一种四轮独立驱动独立转向底盘试验装置,属于车辆工程领域,具体来说涉及一种四轮独立驱动独立转向的柔性底盘试验设备。The invention relates to a four-wheel independent drive independent steering chassis test device, belonging to the field of vehicle engineering, in particular to a four-wheel independent drive independent steering flexible chassis test equipment.
背景技术Background technique
随着社会不断发展,车辆数量越来越多,道路就显得有些狭窄,车辆停泊所需要的空间愈来愈紧张。所以在停车或调头的过程中就会造成车辆堵塞现象,其主要原因是现有车辆转向装置的功能不全所致。With the continuous development of society, the number of vehicles is increasing, and the roads are somewhat narrow, and the space required for parking vehicles is becoming more and more tense. So in the process of parking or U-turn will cause vehicle jam phenomenon, its main cause is due to the incomplete function of existing vehicle steering gear.
专利200610104895.9(公开号CN1948040)公开了一种车辆驱动装置,将现有车辆驱动结构的改进为每个车轮既可以驱动,又可以转向。Patent 200610104895.9 (publication number CN1948040) discloses a vehicle drive device, which improves the existing vehicle drive structure so that each wheel can be driven and turned.
专利200910021065.3(公开号CN101480968)公开了一种电动车辆驱动底盘,由轮毂电机、制动器,控制器,蓄电池,转向轴,转向轴制动电磁摩擦锁,转向轴驱动转向摩擦锁构成,直线向行时,驶转向轴电磁摩擦锁的锁紧力矩与车轮对地面的驱动力在转向轴形成的力矩正好平衡,转向时,转向轴的摩擦锁紧力矩减小,刹车时转向轴锁紧力矩增大。可以方便地实现四轮转向的功能。Patent 200910021065.3 (publication number CN101480968) discloses an electric vehicle drive chassis, which is composed of hub motors, brakes, controllers, batteries, steering shafts, steering shaft braking electromagnetic friction locks, and steering shafts driving steering friction locks. , the locking torque of the electromagnetic friction lock of the steering shaft and the torque formed by the driving force of the wheel to the ground on the steering shaft are just in balance. When turning, the friction locking torque of the steering shaft decreases, and the locking torque of the steering shaft increases when braking. The function of four-wheel steering can be realized conveniently.
专利200910022569.7(公开号CN101554883)公开了一种电动车底盘控制装置,通过在每个转向轴上设置一具有平衡位置的传感器,用传感器检测转向轴的位置,使车轮加速或减速。Patent 200910022569.7 (publication number CN101554883) discloses a chassis control device for electric vehicles. By installing a sensor with a balance position on each steering shaft, the sensor detects the position of the steering shaft to accelerate or decelerate the wheels.
专利200920033330.5(公开号CN201395165)公开的一种偏置轴驱动轮,由车轮回转面为j和回转轴中心线为k的带轮毂电机车轮、和与车轮回转面j不在同一平面的转向销轴h构成。Patent 200920033330.5 (publication number CN201395165) discloses an offset shaft drive wheel, which consists of a wheel with a hub motor whose turning surface is j and the centerline of the turning axis is k, and a steering pin shaft h that is not on the same plane as the wheel turning surface j constitute.
专利201220030280.7(公开号CN202413906U)公开了一种电动车辆转向控制装置,通过在每个车轮上设置一个转向电桥,转向电桥采用一对主动和随动可变电阻和两个固定电阻组成。Patent 201220030280.7 (publication number CN202413906U) discloses a steering control device for electric vehicles. By setting a steering bridge on each wheel, the steering bridge is composed of a pair of active and follow-up variable resistors and two fixed resistors.
专利201320257374.2(公开号CN 203241246U)公开了一种将直线运动改为圆周运动形式的四轮独立驱动独立转向底盘试验装置,在试验底盘的每个驱动轮下设置一回转中心和驱动轮的转向轴回转中心同心的转盘机构,将试验底盘固定到该转盘机构之上,完成四轮独立驱动独立转向底盘性能参数的测试。Patent 201320257374.2 (publication number CN 203241246U) discloses a four-wheel independent drive independent steering chassis test device that changes linear motion into circular motion. A center of rotation and a steering shaft of the driving wheel are set under each driving wheel of the test chassis The turntable mechanism with the center of rotation is concentric, and the test chassis is fixed on the turntable mechanism to complete the test of the performance parameters of the four-wheel independent drive independent steering chassis.
上述专利所公开的偏置轴结构和四轮独立驱动独立转向底盘改进了车辆的转向功能,但底盘有诸多性能参数需要通过试验进行验证或获取。传统的试验都是采用直线运动形式进行,但四轮独立驱动独立转向底盘的转向轴作圆周运动,采用直线运动试验装置不但结构复杂,而且有诸多不方便。上述专利所公开的转盘式独立驱动独立转向底盘的试验台能够将柔性底盘直线运动形式改为圆周运动形式,但由于转盘式试验台的结构限制,无法将底盘与试验台紧密的结合在一起,导致底盘有诸多性能参数无法进行验证或获取。为克服现有试验装置的不足,本发明公开了一种通过改变柔性底盘驱动轮转速从而将直线运动改为回转运动形式的双辊式四轮独立驱动独立转向底盘试验装置。The offset shaft structure and four-wheel independent drive independent steering chassis disclosed in the above-mentioned patents improve the steering function of the vehicle, but there are many performance parameters of the chassis that need to be verified or obtained through experiments. The traditional test is carried out in the form of linear motion, but the steering shaft of the four-wheel independent drive independent steering chassis performs circular motion, and the linear motion test device is not only complicated in structure, but also has many inconveniences. The turntable type independently driven and independently steering chassis test bench disclosed in the above patent can change the linear motion of the flexible chassis into a circular motion, but due to the structural limitations of the turntable test bench, the chassis and the test bench cannot be tightly combined. As a result, many performance parameters of the chassis cannot be verified or obtained. In order to overcome the shortcomings of the existing test devices, the invention discloses a double-roller type four-wheel independent drive independent steering chassis test device that changes the linear motion into a rotary motion by changing the rotating speed of the flexible chassis driving wheels.
发明内容Contents of the invention
实现上述发明的技术方案是:在试验底盘的每个驱动轮下设置一个回转的中心与底盘驱动轮的转向轴回转中心同心的双辊转动机构,将试验底盘的驱动轮置于该双辊转动机构之上,完成四轮独立驱动独立转向底盘性能参数的测试。具体发明内容是:The technical solution for realizing the above invention is: under each drive wheel of the test chassis, a double-roller rotating mechanism with a center of rotation concentric with the center of rotation of the steering shaft of the chassis drive wheel is set, and the drive wheel of the test chassis is placed on the double-roller rotation mechanism. On top of the mechanism, the test of the performance parameters of the four-wheel independent drive independent steering chassis is completed. Concrete invention content is:
一种双辊式柔性底盘试验装置,由水平回转平台、双辊转动机构、差动机构、机架和检测装置构成,其特征是:所述的水平回转平台由垂直回转轴22、一端用轴承安装在垂直回转轴22上的回转架5和另一端支撑回转架5的一对自由轮11组成;所述的双辊转动机构由安装在回转架5上、支撑柔性底盘驱动轮4并被柔性底盘驱动轮4驱动、绕辊子轴8转动的双辊6、用轴承座安装在回转架5上的水平轴13、安装在辊子轴8上的小齿轮9和安装在水平轴13上的大齿轮10组成;所述的差动机构由安装在水平轴13上的小锥齿轮14和安装在垂直回转轴22上的大锥齿轮15组成;A double-roller flexible chassis test device is composed of a horizontal rotary platform, a double-roller rotating mechanism, a differential mechanism, a frame and a detection device, and is characterized in that: the horizontal rotary platform is composed of a vertical rotary shaft 22 and a bearing The revolving frame 5 installed on the vertical revolving shaft 22 and a pair of free wheels 11 supporting the revolving frame 5 at the other end are composed; The chassis drive wheel 4 drives the double roller 6 that rotates around the roller shaft 8, the horizontal shaft 13 installed on the slewing frame 5 with a bearing seat, the pinion 9 installed on the roller shaft 8 and the large gear installed on the horizontal shaft 13 10; the differential mechanism is composed of a small bevel gear 14 mounted on the horizontal shaft 13 and a large bevel gear 15 mounted on the vertical shaft 22;
在柔性底盘的四个驱动轮下各设置一套水平回转平台、双辊转动机构和差动机构;四个垂直回转轴22的左右联动用大锥齿轮15与联动锥齿轮19啮合驱动;四个垂直回转轴22的前后联动用皮带轮21传动驱动;所述的垂直回转轴22与大锥齿轮15和皮带轮21之间用键固连,三者同速转动;Under the four driving wheels of the flexible chassis, a set of horizontal rotary platform, double-roller rotating mechanism and differential mechanism are respectively arranged; the left and right linkages of the four vertical rotary shafts 22 are driven by the engagement of the large bevel gear 15 and the linkage bevel gear 19; The front and rear linkage of the vertical rotary shaft 22 is driven by a pulley 21; the vertical rotary shaft 22 is connected with the large bevel gear 15 and the pulley 21 with a key, and the three rotate at the same speed;
垂直回转轴22的中心线与柔性底盘转向轴3的中心线同心,在同一条直线上;The center line of the vertical rotary shaft 22 is concentric with the center line of the flexible chassis steering shaft 3 and is on the same straight line;
小锥齿轮14绕水平轴13自转的同时,在其转速与其余小锥齿轮出现差速的瞬间,在大锥齿轮15的驱动下,带动回转架5绕垂直回转轴22公转;While the small bevel gear 14 rotates around the horizontal axis 13, at the moment when its rotational speed differs from that of the other small bevel gears, driven by the large bevel gear 15, the slewing frame 5 is driven to revolve around the vertical axis 22;
左右联动锥齿轮19与联动轴20之间用轴销连接,方便拆卸,避免在试验底盘原地转向试验时,由于左右联动锥齿轮19转向不同引起运动干涉。The left and right linkage bevel gears 19 are connected with the linkage shaft 20 with pivot pins, which are convenient for disassembly, and avoid movement interference caused by the left and right linkage bevel gears 19 turning differently when the test chassis turns to the test in situ.
本发明公开的双辊式柔性底盘试验装置有以下优点:The double-roller flexible chassis test device disclosed by the present invention has the following advantages:
(1)采用双辊式试验装置,模拟路面的效果好,试验更加精确;(1) The double-roller test device is used to simulate the effect of the road surface and the test is more accurate;
(2)通过改变驱动轮转速达到双辊转动机构转向的目的,将试验底盘与试验台关联起来,准确模拟了试验底盘在路面行驶过程中的转向机理;(2) By changing the speed of the driving wheel to achieve the purpose of the steering of the double-roller turning mechanism, the test chassis is associated with the test bench, and the steering mechanism of the test chassis during driving on the road is accurately simulated;
(3)通过带轮和关联锥齿轮将前后和左右的双辊转动机构关联起来,准确的模拟了试验底盘在转向过程中车架的运动状况。(3) The front and rear and left and right double-roller rotation mechanisms are connected through the pulley and the associated bevel gear, and the movement of the test chassis during the steering process is accurately simulated.
附图说明Description of drawings
图1是柔性底盘试验装置示意图的俯视图Figure 1 is a top view of the schematic diagram of the flexible chassis test device
图2是其中一个驱动轮下双辊转动机构的结构示意图Figure 2 is a structural schematic diagram of the double-roller rotation mechanism under one of the drive wheels
附图中各图例标记分别表示的意义如下:The meanings of the legend marks in the attached drawings are as follows:
1-转向臂,2-摩擦锁,3-转向轴,4-驱动轮,5-回转架,6-双辊,7-辊子轴承座,8-辊子轴,9-小直齿轮,10-大直齿轮,11-行走轮,12-水平轴轴承座,13-水平轴,14-小锥齿轮,15-大锥齿轮,16-底部轴承,17-中心轴轴承,18-机架,19-联动锥齿轮,20-联动轴,21-皮带轮,22-中心回转轴。1-steering arm, 2-friction lock, 3-steering shaft, 4-driving wheel, 5-slewing frame, 6-double roller, 7-roller bearing housing, 8-roller shaft, 9-small spur gear, 10-large Spur gear, 11-walking wheel, 12-horizontal shaft bearing seat, 13-horizontal shaft, 14-small bevel gear, 15-big bevel gear, 16-bottom bearing, 17-central shaft bearing, 18-frame, 19- Linkage bevel gear, 20-linkage shaft, 21-belt pulley, 22-central rotary shaft.
具体实施方式detailed description
下面结合附图给出具体的实施例。Specific embodiments are given below in conjunction with the accompanying drawings.
本发明的一个实施例是在每一个试验底盘的驱动力下都各自设置一套双辊转动机构,以试验底盘左前驱动轮下双辊转动机构为说明对象,该双辊转动机构由承载底盘驱动轮的双辊、回转中心轴和绕回转中心轴转动的回转架构成,双辊6上方承载试验底盘驱动轮4,两端通过辊子轴承座7与回转架5相连;回转架5上方支撑双辊6,下方通过水平轴轴承座12与水平轴相连,外侧设置行走轮11,内侧通过中心轴轴承17与中心回转轴22相连;中心回转轴17通过底部轴承16固定与机架18上,上部安装皮带轮21,下部安装大锥齿轮15,在大锥齿轮15左侧安装转向小锥齿轮14,右侧安装关联锥齿轮19;双辊6通过辊子轴8、小直齿轮9、大直齿轮10和水平轴13与小锥齿轮14连接,完成动力传输;中心回转轴22的中心与底盘转向轴3的中心同心;小锥齿轮14既可以在原地自转,还可以带动回转架5绕回转中心轴22公转;皮带轮21可以将前后的双辊转动机构的中心回转轴22联动起来,保证前后中心回转轴22的转速相同;联动锥齿轮19通过联动轴20将左右的双辊转动机构的大锥齿轮15联动起来,保证左右大锥齿轮15的转速相同;联动锥齿轮19与联动轴20之间可以方便的拆装,避免在试验底盘原地转向状态试验时由于左右联动锥齿轮19转向不同带来的问题,保证原地转向试验的顺利进行。One embodiment of the present invention is that under the driving force of each test chassis, a set of double-roller rotating mechanism is respectively set, and the double-roller rotating mechanism under the left front driving wheel of the test chassis is used as the object of illustration, and the double-roller rotating mechanism is driven by the supporting chassis. The wheel is composed of double rollers, the central axis of rotation and the slewing frame rotating around the central axis of rotation. The driving wheel 4 of the test chassis is carried on the top of the double roller 6, and the two ends are connected with the slewing frame 5 through the roller bearing seat 7; 6. The bottom is connected to the horizontal shaft through the horizontal shaft bearing seat 12, the traveling wheel 11 is set on the outside, and the inner side is connected to the central rotary shaft 22 through the central shaft bearing 17; the central rotary shaft 17 is fixed on the frame 18 through the bottom bearing 16, and the upper part is installed Belt pulley 21, large bevel gear 15 is installed in the bottom, turns to small bevel gear 14 is installed on the left side of large bevel gear 15, and associated bevel gear 19 is installed on the right side; Double roller 6 passes through roller shaft 8, small spur gear 9, large spur gear 10 and The horizontal shaft 13 is connected with the small bevel gear 14 to complete the power transmission; the center of the central rotary shaft 22 is concentric with the center of the chassis steering shaft 3; Revolution; the pulley 21 can link the central rotary shaft 22 of the front and rear double-roller rotating mechanism to ensure that the rotating speed of the front and rear central rotary shaft 22 is the same; Linkage together ensures that the rotating speeds of the left and right large bevel gears 15 are the same; the linkage bevel gear 19 and the linkage shaft 20 can be easily disassembled, so as to avoid the difference in the steering of the left and right linkage bevel gears 19 during the test of the test chassis. problem, to ensure the smooth progress of the in-situ steering test.
如图所示,将试验底盘驱动轮4置于双辊6之上,锁住摩擦锁2,启动试验底盘驱动轮4,则双辊6会随之转动,进而带动小直齿轮9、大直齿轮10转动,从而通过水平轴13带动转动小锥齿轮14转动,大锥齿轮15就会随之转动,中心回转轴22同大锥齿轮15一起转动,而皮带轮21通过带传动保证前后两双辊转动机构的中心回转轴22转速相等,联动锥齿轮19通过联动轴20保证左右两双辊转动机构的大锥齿轮15转速相等,则每个驱动轮下双辊转动机构的大锥齿轮15转速均相等,此时可进行试验底盘直行性能的测试;当改变前面左右驱动轮4的转速,解除摩擦锁的锁定,则通过齿轮转动,小锥齿轮14速度将会发生变化,而大锥齿轮15由于受到带轮21和关联锥齿轮20的作用,速度将会保持不变,则小锥齿轮14将会带动回转架5通过行走轮11绕中心回转轴22转动,与此同时驱动轮也会绕其转向轴3回转,且转动速度与回转架5转动速度相同,又因为中心回转轴22与底盘驱动轮的转向轴3同心,则此时可进行试验底盘转向的性能测试。As shown in the figure, put the test chassis driving wheel 4 on the double roller 6, lock the friction lock 2, start the test chassis driving wheel 4, then the double roller 6 will rotate accordingly, and then drive the small spur gear 9, the large straight The gear 10 rotates, thereby driving the small bevel gear 14 to rotate through the horizontal shaft 13, and the large bevel gear 15 will rotate accordingly. The central rotary shaft 22 rotates together with the large bevel gear 15, and the pulley 21 ensures that the front and rear double rollers are driven by a belt drive. The central rotary shaft 22 rotating speeds of the turning mechanism are equal, and the linkage bevel gear 19 guarantees that the large bevel gear 15 rotating speeds of the left and right two double-roller turning mechanisms are equal by the linkage shaft 20, and then the large bevel gear 15 rotating speeds of the double-roller turning mechanism under each drive wheel are equal. Equal, now can carry out the test of the straight running performance of the test chassis; when changing the rotating speed of the front left and right drive wheels 4, unlocking the friction lock, then through the gear rotation, the speed of the small bevel gear 14 will change, and the large bevel gear 15 due to Be subjected to the effect of belt pulley 21 and associated bevel gear 20, speed will keep constant, then small bevel gear 14 will drive slewing frame 5 to rotate around central rotary shaft 22 through walking wheel 11, and drive wheel will also be around it at the same time Steering shaft 3 is rotated, and the speed of rotation is the same as the speed of rotation of slewing frame 5, and because the steering shaft 3 of the central rotating shaft 22 and the chassis drive wheel is concentric, then the performance test of the test chassis steering can be carried out at this time.
本发明的另一个实施例是将皮带轮21换成链轮,将皮带换成链条。同时,本发明的实施例还可以将链轮设置在大锥齿轮15之下。如此等等,在本发明基本原理不变的前提下,在结构布置上、结构上作出的各种改变,都将看成是本发明的实施例证。Another embodiment of the present invention is to change the pulley 21 into a sprocket, and the belt into a chain. Meanwhile, the embodiment of the present invention can also arrange the sprocket under the large bevel gear 15 . And so on, under the premise that the basic principle of the present invention remains unchanged, various changes made in the structural arrangement and structure will be regarded as the implementation examples of the present invention.
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