CN105948037B - Activated Carbon Production automatic control system - Google Patents
Activated Carbon Production automatic control system Download PDFInfo
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- CN105948037B CN105948037B CN201610280143.1A CN201610280143A CN105948037B CN 105948037 B CN105948037 B CN 105948037B CN 201610280143 A CN201610280143 A CN 201610280143A CN 105948037 B CN105948037 B CN 105948037B
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- activated carbon
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- industrial computer
- converter
- carbonized material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Carbon And Carbon Compounds (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
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- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
Abstract
Activated Carbon Production automatic control system, be conducive to realize the security, continuity, quality stability of Activated Carbon Production, it is characterized in that, including industrial computer, feed system, carbonized material activation system and discharge system, the feed system connects the carbonized material activation system, the carbonized material activation system connects the discharge system, the industrial computer connects the feed system, carbonized material activation system and discharge system respectively, and the carbonized material activation system activates converter using the interior radiant type charcoal of twin nuclei.
Description
Technical field
The present invention relates to Activated Carbon Production technologies, particularly a kind of Activated Carbon Production automatic control system, are advantageously implemented
Security, continuity, the quality stability of Activated Carbon Production.
Background technology
Activated Carbon Production include fill process (including pretreatment process), carbonized material activation process and discharging process (including
Last handling process), wherein carbonized material activation process is completed by carbon activation furnace.Carbon activation furnace is the core equipment of Activated Carbon Production.
Diversified forms activation furnace, such as tube furnace, converter, fluidized bed furnace, flattening oven, multi-stage oven, Stepple furnace etc. exists in the prior art
The type of furnace.Wherein converter is to develop a kind of faster type of furnace in recent years, and current many Stepple furnaces start to be substituted by converter.Charcoal is lived
It is the device using the material carbonized as raw material continuous production activated carbon to change converter.The present inventor is directed to Activated Carbon Production work
The research and development of skill, equipment and automatic control system.The present inventor has found in research and development, for the interior radiant type charcoal using twin nuclei
Activation converter can be maintained at micro- by the way that furnace pressure (outer shroud activates the furnace pressure in burner hearth) is controlled to be more than stove external pressure
Carbonized material activation is carried out under positive pressure pressure state.The interior radiant type be for internal heat type, interior heat here be exactly
A part of carbonized material heat release of directly burning in stove provides heat necessary to activation.Although interior radiant type and furnace interior add
Heat, but no longer direct burning carbonate material, but by carrying out heat radiation heating, the outer wall of pipe with a pipe in furnace body
Be exactly inner ring burning gallery as heat radiation calandria, in pipe, be exactly that outer shroud activates burner hearth outside pipe, carbonized material from furnace body into
Material end enters in outer shroud activation burner hearth, and as furnace body rotation is slowly moved to furnace body discharge end, carbonized material is under high temperature heat radiation
Priming reaction is carried out in movement, while generated in the front end sucking carbonized material activation process of heat radiation calandria (heating tube)
Combustible gas and release volatile matter, in heat radiation heating tube with air mixed combustion.This twin nuclei converter is continuously being made
In industry, it is necessary to furnace pressure, fire box temperature, oxygen content to be detected, monitored in real time, while in order to realize automation flowing water
Line produces, it is also necessary to which fill process (including pretreatment process) and discharging process (including last handling process) are examined in real time
It surveys, monitoring, to ensure the security of Activated Carbon Production, continuity, quality stability.Based on this, the present inventor completes this hair
It is bright.
The content of the invention
The present invention is directed to defect in the prior art or deficiency, provides a kind of Activated Carbon Production automatic control system,
It is advantageously implemented the security, continuity, quality stability of Activated Carbon Production.
Technical scheme is as follows：
Activated Carbon Production automatic control system, which is characterized in that including industrial computer, feed system, carbonized material activation
System and discharge system, the feed system connect the carbonized material activation system, described in the carbonized material activation system connection
Discharge system, the industrial computer connect the feed system, carbonized material activation system and discharge system, the charing respectively
Expect interior radiant type charcoal activation converter of the activation system using twin nuclei.
The interior radiant type charcoal activation converter of the twin nuclei includes furnace body, the converter front end connection carbonized material of the furnace body
Feed arrangement, the converter rear end of the furnace body are provided with converter activated carbon discharge port, and it is logical that inner ring burning is provided in the furnace body
Road, the inner ring burning gallery use heat radiation heating tube, the outer wall of the heat radiation heating tube and the inner wall of the furnace body it
Between form outer shroud activation burner hearth, the Channel front end of the heat radiation heating tube corresponds to the converter front end, and the heat radiation is heated
The combustible gas that generates and the volatile matter of release in the front end sucking carbonized material activation process of pipe, in heat radiation heating tube and air
Mixed combustion, the passage rear end of the heat radiation heating tube is pierced by from the converter rear end connects fume afterheat by attachment device
Boiler, the smoke and waste steam boiler are connected the water vapour set on the inner wall of the furnace body by steam pipework and enter the i.e. charcoal work in area
Change reaction zone, the water vapour enters area and is provided with oxygen detection, and the oxygen detection connects the industrial computer；It is described outer
Fire box temperature detector is provided in ring activation burner hearth, the fire box temperature detector connects the industrial computer；It is described outer
It is provided in ring activation burner hearth in furnace pressure detector and/or the inner ring burning gallery and is provided with channel pressure detector,
The furnace pressure detector and the channel pressure detector connect the industrial computer respectively.
The passage rear end connects washing cooling tower by the smoke and waste steam boiler, and is connected by the washing cooling tower
Air-introduced machine is connect, the air-introduced machine connects chimney, and the air-introduced machine connects the industrial computer by air output control device；The water
It washes and spray equipment is provided in cooling tower, the spray equipment connects the industrial computer by spraying controller.
Steam (vapor) outlet is provided on the smoke and waste steam boiler, being provided with water vapour on the furnace body of the charcoal activation converter enters
Mouthful, the steam (vapor) outlet connects the steam entry, and the steam entry is connected by activating burner hearth water vapour controller
The industrial computer.
Furnace body circumferential direction driving device is provided on the outer wall of the furnace body, the furnace body circumferential direction driving device is turned by converter
Fast controller connects the industrial computer.
Air hose is provided in the furnace body, one end of the air hose connects the air-supply arrangement outside stove, the air hose
The other end connect air outlet slit area in the heat radiation heating tube, the air-supply arrangement passes through burning gallery air controller
Connect the industrial computer.
The carbonized material feed arrangement includes feed screw, carbonized material feed bin and material guide device, the feed screw
One end connect the material guide device, the material guide device is located in the inner cavity that the charcoal activates converter, stretches to charcoal priming reaction
The region of activation front end in area, region of activation rear end are located at converter activated carbon discharge port, the other end connection driving of the feed screw
Device, the top connection carbonized material feed bin of the feed screw；The carbonized material feed arrangement passes through spiral feed controller
The industrial computer is connected, the carbonized material feed bin connects the industrial computer by feed bin loading controller.
The converter activated carbon discharge port connects activated carbon cooling device for discharging, and the activated carbon cooling device for discharging passes through
Spiral discharging controller connects the industrial computer.
The activated carbon cooling device for discharging connection discharging elevator, the discharging elevator pass through the lifting controller that discharges
Connect the industrial computer；The discharging elevator connection activated carbon crusher, the activated carbon crusher pass through activated carbon
Broken controller connects the industrial computer.
The activated carbon crusher connects vibrating screen, and the vibrating screen connects the industry control by vibrating screen controller and calculates
Machine；The vibrating screen connects finished product activated carbon elevator, and the finished activated charcoal elevator is connected by finished product lifting controller
The industrial computer.
The technique effect of the present invention is as follows：The Activated Carbon Production automatic control system of the present invention, including twin nuclei
" feed system, carbonized material activation system and discharge system+work have been put forward for the first time in the production system of interior radiant type charcoal activation converter
The technical solution of control computer " can detect in-furnace temperature, pressure, oxygen content etc. in real time, monitored or even be gone back
Washing spray, air inducing, water vapour, converter rotating speed, air-supply, charging, feed bin loading, discharging, discharging promotion, activated carbon can be broken
Broken, vibrating screen, finished product promotion etc. are detected, monitored in real time, to realize the security of Activated Carbon Production, continuity, quality
Stability.
Description of the drawings
Fig. 1 is to implement Activated Carbon Production automatic control system structure diagram of the present invention.
Reference numeral lists as follows：1- carbonized material feed bins；2- feed screws；3- material guide devices；4- carbonized materials；5- converters
Front end；6- furnace bodies；7- region of activations front end (carbonized material)；8- water vapours enter area；9- inner ring burning gallery/heat radiation heating tube；
10- region of activations rear end/converter activated carbon discharge port (activated carbon)；11- passages rear end；12- converters rear end；13- soft connection devices；
14- smoke and waste steam boilers；15- activated carbon cooling device for discharging；16- activated carbon crushers；17- vibrating screens；18- steam (vapor) outlets/
Smoke and waste steam boiler steam (vapor) outlet；19- outer shrouds activate burner hearth；20- steam entries；21- air hoses；22- air-supply arrangements；23-
Charcoal priming reaction area；24- air outlet slits area；25- washing cooling towers；26- spray equipments；27- air-introduced machines；28- industrial computers；
29- chimneys；30- furnace body driving devices；31- oxygen detections；32- discharging elevators；33- finished product elevators；34- furnace pressures are examined
Survey instrument；35- channel pressure detectors；36- fire box temperature detectors；K1- feed bin loading controllers；K2- spiral feed controllers；
K15- spiral discharging controllers；K16- activated carbons crush controller；K17- vibrating screen controllers；K20- activates burner hearth water vapour control
Device processed；K22- burning gallery air controllers；K26- sprays controller；K27- air output control devices；K30- converter rotational speed governors；
K32- discharging lifting controllers；K33- finished product lifting controllers.
Specific embodiment
Below in conjunction with the accompanying drawings (Fig. 1) the present invention will be described.
Fig. 1 is to implement Activated Carbon Production automatic control system structure diagram of the present invention.As shown in Figure 1, Activated Carbon Production
Automatic control system, including industrial computer 28, feed system, carbonized material activation system and discharge system, the feed system
The carbonized material activation system is connected, the carbonized material activation system connects the discharge system, and the industrial computer 28 divides
The feed system, carbonized material activation system and discharge system are not connected, and the carbonized material activation system is using twin nuclei
Interior radiant type charcoal activates converter.The interior radiant type charcoal activation converter of the twin nuclei includes furnace body 6, the converter of the furnace body 6
Front end 5 connects carbonized material feed arrangement, and the converter rear end 12 of the furnace body 6 is provided with converter activated carbon discharge port 10, the stove
Inner ring burning gallery is provided in body 6, the inner ring burning gallery uses heat radiation heating tube 9, the heat radiation heating tube 9
Outer shroud activation burner hearth 19 is formed between the inner wall of outer wall and the furnace body 6, the Channel front end of the heat radiation heating tube 9 corresponds to institute
Converter front end 5 is stated, the combustible gas generated in the front end sucking carbonized material activation process of the heat radiation heating tube 9 is waved with release
Hair point, with air mixed combustion in heat radiation heating tube 9, the passage rear end 11 of the heat radiation heating tube is after the converter
End 12 is pierced by connects smoke and waste steam boiler 14 by attachment device 13, and the smoke and waste steam boiler 14 connects institute by steam pipework
State the water vapour set on the inner wall of furnace body 6 and enter 8 Ji Tan priming reactions area 23 of area, the water vapour enter area 8 set it is aerobic
Detector 31, the oxygen detection 31 connect the industrial computer 28；Burner hearth temperature is provided in the outer shroud activation burner hearth 19
Detector 36 is spent, the fire box temperature detector 36 connects the industrial computer 28；It is set in the outer shroud activation burner hearth 19
Have in furnace pressure detector 34 and/or the inner ring burning gallery 9 and be provided with channel pressure detector 35, the furnace pressure
Detector 34 and the channel pressure detector 35 connect the industrial computer 28 respectively.
The passage rear end 12 connects washing cooling tower 25 by the smoke and waste steam boiler 14, and it is cold to pass through the washing
But tower 25 connects air-introduced machine 27, and the air-introduced machine 27 connects chimney 29, and the air-introduced machine 27 passes through air output control device K27 connections institute
State industrial computer 28；Spray equipment 26 is provided in the washing cooling tower 25, the spray equipment 26 is controlled by spraying
The device K26 connections industrial computer 28.Steam (vapor) outlet 18 is provided on the smoke and waste steam boiler 14, the charcoal activates converter
Furnace body 6 on be provided with steam entry 20, the steam (vapor) outlet 18 connects the steam entry 20, the steam entry
20 by activating the burner hearth water vapour controller K20 connections industrial computer 28.Furnace body is provided on the outer wall of the furnace body 6
Circumferential driving device 30, the furnace body circumferential direction driving device 30 pass through the converter rotational speed governor K30 connections industrial computer
28.Air hose 21 is provided in the furnace body 6, one end of the air hose 21 connects the air-supply arrangement 22 outside stove, the air
The other end of pipe 21 connects the air outlet slit area 24 in the heat radiation heating tube 9, and the air-supply arrangement 22 passes through burning gallery
The air controller K22 connections industrial computer 28.
The carbonized material feed arrangement includes feed screw 2, carbonized material feed bin 1 and material guide device 3, the spiral charging
One end of machine 2 connects the material guide device 3, and the material guide device 3 is located in the inner cavity of charcoal activation converter, stretches to charcoal activation
The region of activation front end 7 of reaction zone 23, region of activation rear end are located at converter activated carbon discharge port 10, the feed screw 2 it is another
End connection driving device, the top connection carbonized material feed bin 1 of the feed screw 2；The carbonized material feed arrangement passes through spiral shell
The feed controller K2 connections industrial computer 28 is revolved, the carbonized material feed bin 1 passes through feed bin loading controller K1 connections institute
State industrial computer 28.A certain amount of carbonized material 4 is kept in the carbonized material feed bin 1.Carbonized material feed bin 1 can have mating
Feed riser machine.Carbonized material 4 early period processing include clean, such as except stone, except iron etc..
The converter activated carbon discharge port 10 connects activated carbon cooling device for discharging 15, the activated carbon cooling device for discharging
15 pass through the spiral discharging controller K15 connections industrial computer 28.The connection of activated carbon cooling device for discharging 15 discharging
Elevator 32, the discharging elevator 32 pass through the lifting controller K32 connections industrial computer 28 that discharges；The discharging carries
It rises machine 32 and connects activated carbon crusher 16, the activated carbon crusher 16 crushes the controller K16 connections work by activated carbon
Control computer 28.The activated carbon crusher 16 connects vibrating screen 17, and the vibrating screen 17 passes through the K17 connections of vibrating screen controller
The industrial computer 28；The vibrating screen 17 connects finished product activated carbon elevator 33, and the finished activated charcoal elevator 33 is logical
Cross the finished product lifting controller K33 connections industrial computer 28.
It is hereby stated that described above contribute to those skilled in the art understand that the invention, but not limit the present invention
The protection domain of creation.It is any that equivalent substitution described above, modification are improved without departing from the invention substantive content
And/or the implementation deleted numerous conform to the principle of simplicity and carried out, each fall within the protection domain of the invention.
Claims (9)
1. Activated Carbon Production automatic control system, which is characterized in that including industrial computer, feed system, carbonized material activation system
System and discharge system, the feed system connect the carbonized material activation system, go out described in the carbonized material activation system connection
Material system, the industrial computer connect the feed system, carbonized material activation system and discharge system, the carbonized material respectively
Activation system activates converter using the interior radiant type charcoal of twin nuclei；
The interior radiant type charcoal activation converter of the twin nuclei includes furnace body, the converter front end connection carbonized material charging of the furnace body
Device, the converter rear end of the furnace body are provided with converter activated carbon discharge port, inner ring burning gallery, institute are provided in the furnace body
Inner ring burning gallery is stated using heat radiation heating tube, is formed between the outer wall of the heat radiation heating tube and the inner wall of the furnace body
Outer shroud activates burner hearth, and the Channel front end of the heat radiation heating tube corresponds to the converter front end, before the heat radiation heating tube
The combustible gas and the volatile matter of release generated in end sucking carbonized material activation process, mixes combustion in heat radiation heating tube with air
It burns, the passage rear end of the heat radiation heating tube is pierced by from the converter rear end connects smoke and waste steam boiler by attachment device,
The smoke and waste steam boiler is connected the water vapour set on the inner wall of the furnace body by steam pipework and enters area i.e. charcoal activation instead
Area is answered, the water vapour enters area and is provided with oxygen detection, and the oxygen detection connects the industrial computer；The outer shroud is lived
Change and fire box temperature detector is provided in burner hearth, the fire box temperature detector connects the industrial computer；The outer shroud is lived
Change to be provided in furnace pressure detector and/or the inner ring burning gallery in burner hearth and be provided with channel pressure detector, it is described
Furnace pressure detector and the channel pressure detector connect the industrial computer respectively.
2. Activated Carbon Production automatic control system according to claim 1, which is characterized in that the passage rear end passes through institute
Smoke and waste steam boiler connection washing cooling tower is stated, and air-introduced machine is connected by the washing cooling tower, the air-introduced machine connects cigarette
Chimney, the air-introduced machine connect the industrial computer by air output control device；Spray equipment is provided in the washing cooling tower,
The spray equipment connects the industrial computer by spraying controller.
3. Activated Carbon Production automatic control system according to claim 1, which is characterized in that on the smoke and waste steam boiler
Steam (vapor) outlet is provided with, is provided with steam entry on the furnace body of the charcoal activation converter, the steam (vapor) outlet connects the water
Steam inlet, the steam entry connect the industrial computer by activating burner hearth water vapour controller.
4. Activated Carbon Production automatic control system according to claim 1, which is characterized in that set on the outer wall of the furnace body
Furnace body circumferential direction driving device is equipped with, the furnace body circumferential direction driving device connects the industry control by converter rotational speed governor and calculates
Machine.
5. Activated Carbon Production automatic control system according to claim 1, which is characterized in that set in the furnace body free
Tracheae, one end of the air hose connect the air-supply arrangement outside stove, and the other end of the air hose connects the heat radiation heating
Air outlet slit area in pipe, the air-supply arrangement connect the industrial computer by burning gallery air controller.
6. Activated Carbon Production automatic control system according to claim 1, which is characterized in that the carbonized material feed arrangement
Including feed screw, carbonized material feed bin and material guide device, one end of the feed screw connects the material guide device, described
Material guide device is located in the inner cavity of charcoal activation converter, stretches to the region of activation front end in charcoal priming reaction area, region of activation rear end position
In converter activated carbon discharge port, the other end of the feed screw connects driving device, connects above the feed screw
Connect carbonized material feed bin；The carbonized material feed arrangement connects the industrial computer, the charing by spiral feed controller
Expect that feed bin connects the industrial computer by feed bin loading controller.
7. Activated Carbon Production automatic control system according to claim 1, which is characterized in that the converter activated carbon discharging
Mouth connection activated carbon cooling device for discharging, the activated carbon cooling device for discharging pass through spiral discharging controller and connect the industry control
Computer.
8. Activated Carbon Production automatic control system according to claim 1, which is characterized in that the activated carbon discharging cooling
Device connection discharging elevator, the discharging elevator connect the industrial computer by the lifting controller that discharges；It is described go out
Expect elevator connection activated carbon crusher, the activated carbon crusher crushes controller by activated carbon and connects the industry control calculating
Machine.
9. Activated Carbon Production automatic control system according to claim 1, which is characterized in that the activated carbon crusher connects
Vibrating screen is connect, the vibrating screen connects the industrial computer by vibrating screen controller；The vibrating screen connection is finished activated
Charcoal elevator, the finished activated charcoal elevator connect the industrial computer by finished product lifting controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610280143.1A CN105948037B (en) | 2016-04-29 | 2016-04-29 | Activated Carbon Production automatic control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610280143.1A CN105948037B (en) | 2016-04-29 | 2016-04-29 | Activated Carbon Production automatic control system |
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| Publication Number | Publication Date |
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| CN105948037A CN105948037A (en) | 2016-09-21 |
| CN105948037B true CN105948037B (en) | 2018-05-18 |
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| CN201610280143.1A Active CN105948037B (en) | 2016-04-29 | 2016-04-29 | Activated Carbon Production automatic control system |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108089561A (en) * | 2017-12-15 | 2018-05-29 | 广州中天联合高新技术发展有限公司 | A kind of intelligence control system based on biological fiber application |
| US11913361B2 (en) | 2020-11-30 | 2024-02-27 | Rondo Energy, Inc. | Energy storage system and alumina calcination applications |
| IL303311A (en) | 2020-11-30 | 2023-07-01 | Rondo Energy Inc | Energy storage system and applications |
| US11913362B2 (en) | 2020-11-30 | 2024-02-27 | Rondo Energy, Inc. | Thermal energy storage system coupled with steam cracking system |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1559893A (en) * | 2004-02-20 | 2005-01-05 | 太西集团公司活性炭厂 | Automatic control system for active carbon processing preparaing procedure |
| CN101592439A (en) * | 2009-06-03 | 2009-12-02 | 淮北市协力重型机器有限责任公司 | Active carbon horizontal converter |
-
2016
- 2016-04-29 CN CN201610280143.1A patent/CN105948037B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1559893A (en) * | 2004-02-20 | 2005-01-05 | 太西集团公司活性炭厂 | Automatic control system for active carbon processing preparaing procedure |
| CN101592439A (en) * | 2009-06-03 | 2009-12-02 | 淮北市协力重型机器有限责任公司 | Active carbon horizontal converter |
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| CN105948037A (en) | 2016-09-21 |
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