CN105946129A - Double hydraulic internal mixer - Google Patents
Double hydraulic internal mixer Download PDFInfo
- Publication number
- CN105946129A CN105946129A CN201610438795.3A CN201610438795A CN105946129A CN 105946129 A CN105946129 A CN 105946129A CN 201610438795 A CN201610438795 A CN 201610438795A CN 105946129 A CN105946129 A CN 105946129A
- Authority
- CN
- China
- Prior art keywords
- hydraulic
- piston rod
- double
- frame
- banbury
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/06—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
- B29B7/10—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
- B29B7/103—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with rollers or the like in casings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/06—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
- B29B7/10—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
- B29B7/18—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft
- B29B7/183—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft having a casing closely surrounding the rotors, e.g. of Banbury type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/74—Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
- B29B7/7476—Systems, i.e. flow charts or diagrams; Plants
- B29B7/7495—Systems, i.e. flow charts or diagrams; Plants for mixing rubber
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The invention discloses a double hydraulic internal mixer. A rack is arranged on a rack base; a first hydraulic cylinder and a second hydraulic cylinder are arranged on the rack; position rods of the first hydraulic cylinder and the second hydraulic cylinder are connected with a top peg; a piston rod guiding device is arranged in the middle of the rack; the upper part of a piston rod is connected with the top peg; the lower part of the piston rod is connected with the piston rod guiding device; supporting seats are arranged on the rack base; a rotor is arranged on the supporting seats and is connected with a mixing mechanism; and the mixing mechanism is connected with a driving mechanism through a speed ratio mechanism. According to the double hydraulic internal mixer disclosed by the invention, the stability is good; the pressure acting on materials is uniform; due to the adoption of double hydraulic design, the problem of oil leakage in the prior art is solved; by adoption of a triangular design, the top peg has the stability; a rack guiding sleeve adopts a double sealing intermediate oil channel design, so that unnecessary wear of the piston rods when the piston rods vertically move due to dust leakage, and dust left on the piston rods and the like is avoided, and the service life of the piston rods is prolonged; and a top peg hydraulic mechanism separately adopts bolts for connecting and mounting.
Description
Technical field
The present invention relates to rubber plastic field of mechanical technique, particularly relate to a kind of banbury.
Background technology
Double-hydraulic banbury is widely used in rubber plastic product industry, such as: tire plant, cable factory, adhesive tape sebific duct factory, Rubber Shoes Factory, sealing member factory, calcium is moulded products factory etc., is also applied for the mixing production of the factories such as paint, dyestuff, medicine, tape, cinematographic film.Tradition masticator has the disadvantage in that (1) tradition banbury uses vapour-pressure type, and owing to source of the gas is unstable, source of the gas has water etc. to filter the pressure transient the most totally causing acting on material, and melting effect is bad；(2) vapour-pressure type masticator uses triplet lubrication gas circuit lubrication, and piston rod has permeability phenomenon, and oil stain drains to cause the pollution of material, product quality decline or scrap in banburying chamber.
Summary of the invention
For the problems referred to above overcoming tradition banbury to exist, the invention provides a kind of Double-hydraulic banbury.
The present invention the technical scheme is that Double-hydraulic banbury, installation frame 9 in gantry base 15, first hydraulic cylinder 4 and the second hydraulic cylinder 22 is installed in frame 9, the piston cylinder of the first hydraulic cylinder 4 and the second hydraulic cylinder 22 connects floating weight 1, piston rod guiding device 3 is installed in the middle part of frame 9, piston rod 2 top connects floating weight 1, and piston rod 2 bottom connects piston rod guiding device 3；Machine adds erection support 14 on base 15, and rotor 21 is installed on bearing 14, and rotor connects mixing mechanism 11, and mixing mechanism connects drive mechanism 13 by speed ratio mechanism 12；After-Body installs material gate 10, and frame 9 is installed material gate cylinder 7 and Directed cooling bar 8, and material gate limit switch bracket 6 is installed on material gate cylinder 7 top, and material gate limit switch bracket 6 is installed material gate limit switch 5.
The flange 29 of described piston rod guiding device 3 is arranged on pipe 30, flange 29 is arranged on pipe 30 and is installed in frame 9, upper copper sheathing 28 is connected with flange 29, and lower copper sheathing 33 is connected inside frame 9, and upper copper sheathing 28 is internal with lower copper sheathing 33 is respectively mounted dust-proof seal ring 31,34.
Described floating weight 1 is triangular structure.
Described upper copper sheathing 28 is provided with oil duct 35 in the middle of lower copper sheathing 33.
Described first hydraulic jack 4 and the second hydraulic jack 22 piston rod connect floating weight 1 by bolt 18, and the first hydraulic jack 4 and the second hydraulic jack 22 are bolted frame 9.
The Double-hydraulic banbury of the present invention, good stability, act on the pressure on material uniform, melting effect is good, mixing time is short, increase productivity；Can also assist and guide thus reduce the abrasion of ram and make increase the service life of its kneading chamber and wallboard；Double-hydraulic design solved in the past because leakage of oil causes material pollution to kneading chamber thus causes material defective or the situation such as product is defective；Floating weight uses triangular design to have stability；Frame fairlead uses oil duct design in the middle of double containment, will not have dust etc. because of leakage powder, piston rod, cause the unnecessary abrasion of piston rod, add the service life of piston rod when piston rod moves up and down；Floating weight hydraulic mechanism is the most with bolts convenient to install and maintain.
Accompanying drawing explanation
Fig. 1 is banburying owner's TV structure figure of the present invention.
Fig. 2 is banbury left view structure chart of the present invention.
Fig. 3 is banbury of the present invention right TV structure figure.
Fig. 4 is banbury backsight structure chart of the present invention.
Fig. 5 is banbury plan structure figure of the present invention.
Fig. 6 is banbury three-dimensional structure diagram of the present invention.
Fig. 7 is floating weight of banbury mixer of the present invention and hydraulic cylinder part-structure figure.
Fig. 8 is the C-C sectional view figure of Fig. 7.
Fig. 9 is floating weight of banbury mixer structure chart of the present invention.
Figure 10 is copper sheathing structure chart on banbury of the present invention.
Figure 11 is copper sheathing structure chart under banbury of the present invention.
nullIn figure: 1、Floating weight，2、Piston rod，3、Piston rod guiding device，4、First hydraulic cylinder，5、Material gate limit switch，6、Material gate limit switch bracket，7、Material gate cylinder，8、Directed cooling bar，9、Frame，10、Material gate，11、Mixing mechanism，12、Speed ratio mechanism，13、Drive mechanism，14、Bearing，15、Gantry base，16、Motor，17、Reductor，18、Bolt，19、Motor pulley，20、Driven pulley，21、Rotor，22、Second hydraulic cylinder，23、Guide post base plate，24、Hydraulic cylinder connecting plate，25、Round nut，26、Thrust pad，27、Top board，28、Upper copper sheathing，29、Flange，30、Pipe，31、Dust-proof seal ring，32、Spring cup lubricating cup，33、Lower copper sheathing，34、Dust-proof seal ring，35、Oil duct.
Detailed description of the invention
The Double-hydraulic banbury structure of the present invention is as shown in figures 1 to 6, installation frame 9 in gantry base 15, first hydraulic jack 4 and the second hydraulic jack 22 piston rod connect floating weight 1 by bolt 18, first hydraulic jack 4 and the second hydraulic jack 22 are installed on frame 9 by bolt, machine to hydraulic cylinder by Hydraulic Station fuel feeding, thus is realized lathe floating weight and moves up and down.Floating weight 1 is triangular structure, as it is shown in figure 9, install piston rod guiding device 3 in the middle part of frame 9, piston rod 2 top connects floating weight 1, and piston rod 2 bottom connects piston rod guiding device 3；Machine adds erection support 14 on base 15, and rotor 21 is installed on bearing 14, and rotor connects mixing mechanism 11, and mixing mechanism connects drive mechanism 13 by speed ratio mechanism 12；After-Body installs material gate 10, and frame 9 is installed material gate cylinder 7 and Directed cooling bar 8, and material gate limit switch bracket 6 is installed on material gate cylinder 7 top, and material gate limit switch bracket 6 is installed material gate limit switch 5.
Piston rod guiding device 3 structure is as shown in Figure 7 and Figure 8, the flange 29 of piston rod guiding device 3 is arranged on pipe 30, flange 29 is arranged on pipe 30 and is installed in frame 9, flange 29 and pipe 30 welding machine are integrally machined in frame 9, upper copper sheathing 28 is connected with flange 29, lower copper sheathing 33 is connected inside frame 9, upper copper sheathing 28 be respectively mounted dust-proof seal ring 31,34 internal with lower copper sheathing 33, and piston rod 2 top and masticator ram are connected, by ram tapered sleeve, the Double-hydraulic masticator mechanism that formation is complete.Upper copper sheathing 28 is provided with oil duct 35, as shown in FIG. 10 and 11 in the middle of lower copper sheathing 33.Floating weight 1 is connected locking with piston rod 2 by round nut 13 and thrust pad 14, and piston rod 2 is connected installation with piston rod guiding device 3.
Mair motor 16 is installed with motor pulley, reductor 17 is installed with driven pulley, thus mair motor 16 realizes belt transmission reductor 17 with reductor 17 is connected with rear speed ratio gear by output shaft, armature spindle is connected with front speed ratio gear, form the gear drive of reductor 17 and armature spindle, owing to the front speed ratio gear rotor speed before and after generation differential that varies in size from rear speed ratio gear is the most different, rotor and bearing installation, bearing is arranged in gantry base, and rotor is installed with kneading chamber.
Operation principle: mair motor 18 operating drives reductor 17 reductor, reductor 17 produces differential rotor driven axle by speed ratio gear and rotates.After the preheating of machine tool running a few minutes, open material gate and add material, after adding material, material gate is closed, double hydraulic cylinder fuel feeding hydraulic cylinder piston rod moves down and moves down piston rod with piston rod and be connected with ram, thus ram produces pressure and acts on material, after the mixing success of material, hydraulic cylinder and ram rise, and form the operation principle of complete Double-hydraulic masticator/banbury.
The banbury of the present invention absorbs the floating weight hydraulic advantage of falling type banbury, its outstanding feature is, in mixing material works, with constant pressure type, sizing material is carried out pressurize work, make material more closely and the tangent tearing of rotor, reach fast decoupled sizing material, the advantage shortening mixing time, it be widely used in rubber and goods industry thereof, such as: tire plant, cable factory, adhesive tape sebific duct factory, Rubber Shoes Factory, sealing member factory, calcium moulds products factory etc., is also applied for the mixing production of the factories such as paint, dyestuff, medicine, tape, cinematographic film.Compact conformation, occupation of land space is little, easy for installation, production efficiency is high, easy and simple to handle reliably, mixing easy cleaning, it is easy to often change colorant, cooling heats is good, mixing is uniformly dispersed, full-closed structure, not only safety but also be substantially improved working environment, brand-new Seal Design, good sealing effect, service life is long.
The present invention is described by embodiment, and those skilled in the art know, without departing from the spirit and scope of the present invention, these features and embodiment can carry out various change or equivalence is replaced.It addition, under the teachings of the present invention, can modify these features and embodiment to adapt to particular situation and material without departing from the spirit and scope of the present invention.Therefore, the present invention is not limited to the particular embodiment disclosed, and the embodiment in the range of fallen with claims hereof broadly falls into protection scope of the present invention.
Claims (5)
1. Double-hydraulic banbury, it is characterized in that: the upper installation frame (9) of gantry base (15), frame (9) is upper installs the first hydraulic cylinder (4) and the second hydraulic cylinder (22), the piston cylinder of the first hydraulic cylinder (4) and the second hydraulic cylinder (22) connects floating weight (1), piston rod guiding device (3) is installed at frame (9) middle part, piston rod (2) top connects floating weight (1), and piston rod (2) bottom connects piston rod guiding device (3)；Machine adds the upper erection support (14) of base (15), and rotor (21) is installed on bearing (14), and rotor connects mixing mechanism (11), and mixing mechanism connects drive mechanism (13) by speed ratio mechanism (12)；After-Body installs material gate (10), frame (9) is upper installs material gate cylinder (7) and Directed cooling bar (8), material gate limit switch bracket (6) is installed on material gate cylinder (7) top, and material gate limit switch bracket (6) is upper installs material gate limit switch (5).
Double-hydraulic banbury the most according to claim 1, it is characterized in that: the flange (29) of described piston rod guiding device (3) is arranged on pipe (30), flange (29) is arranged on pipe (30) and is installed in frame (9), upper copper sheathing (28) is connected with flange (29), lower copper sheathing (33) is connected with frame (9) inner side, and upper copper sheathing (28) is internal with lower copper sheathing (33) is respectively mounted dust-proof seal ring (31,34).
Double-hydraulic banbury the most according to claim 1, it is characterised in that: described floating weight (1) is triangular structure.
Double-hydraulic banbury the most according to claim 2, it is characterised in that: it is provided with oil duct (35) in the middle of described upper copper sheathing (28) and lower copper sheathing (33).
Double-hydraulic banbury the most according to claim 1, it is characterized in that: described first hydraulic jack (4) and the second hydraulic jack (22) piston rod connect floating weight (1) by bolt (18), and the first hydraulic jack (4) and the second hydraulic jack (22) are bolted frame (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610438795.3A CN105946129A (en) | 2016-06-20 | 2016-06-20 | Double hydraulic internal mixer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610438795.3A CN105946129A (en) | 2016-06-20 | 2016-06-20 | Double hydraulic internal mixer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105946129A true CN105946129A (en) | 2016-09-21 |
Family
ID=56907105
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610438795.3A Pending CN105946129A (en) | 2016-06-20 | 2016-06-20 | Double hydraulic internal mixer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105946129A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108189263A (en) * | 2018-01-04 | 2018-06-22 | 大连嘉尔新橡塑机械有限公司 | Double-hydraulic engagement type masticator |
| WO2018113386A1 (en) * | 2016-12-19 | 2018-06-28 | 东莞市昶丰机械科技有限公司 | Novel atmosphere protecting titanium alloy internal mixer |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2528603Y (en) * | 2002-03-29 | 2003-01-01 | 大连冰山橡塑股份有限公司 | Hydraulic liftout bolt internal mixer |
| CN201002315Y (en) * | 2006-12-31 | 2008-01-09 | 大连橡胶塑料机械股份有限公司 | Closed-smelting machine non-guide bar type hydraulic uplifting bolt |
| CN201116524Y (en) * | 2007-08-15 | 2008-09-17 | 大连志新科技有限责任公司 | Valve-type oil distribution and inclined disc drive axial direction reciprocating pump lubrication device |
| CN103009493A (en) * | 2012-11-19 | 2013-04-03 | 固铂成山(山东)轮胎有限公司 | Sealing and lubricating device for upper top peg guide bar for internal mixer |
| CN204736364U (en) * | 2015-07-15 | 2015-11-04 | 长泰鑫润橡塑有限公司 | Banbury mixer |
| CN205835711U (en) * | 2016-06-20 | 2016-12-28 | 大连嘉尔新橡塑机械有限公司 | Double-hydraulic banbury |
-
2016
- 2016-06-20 CN CN201610438795.3A patent/CN105946129A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2528603Y (en) * | 2002-03-29 | 2003-01-01 | 大连冰山橡塑股份有限公司 | Hydraulic liftout bolt internal mixer |
| CN201002315Y (en) * | 2006-12-31 | 2008-01-09 | 大连橡胶塑料机械股份有限公司 | Closed-smelting machine non-guide bar type hydraulic uplifting bolt |
| CN201116524Y (en) * | 2007-08-15 | 2008-09-17 | 大连志新科技有限责任公司 | Valve-type oil distribution and inclined disc drive axial direction reciprocating pump lubrication device |
| CN103009493A (en) * | 2012-11-19 | 2013-04-03 | 固铂成山(山东)轮胎有限公司 | Sealing and lubricating device for upper top peg guide bar for internal mixer |
| CN204736364U (en) * | 2015-07-15 | 2015-11-04 | 长泰鑫润橡塑有限公司 | Banbury mixer |
| CN205835711U (en) * | 2016-06-20 | 2016-12-28 | 大连嘉尔新橡塑机械有限公司 | Double-hydraulic banbury |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2018113386A1 (en) * | 2016-12-19 | 2018-06-28 | 东莞市昶丰机械科技有限公司 | Novel atmosphere protecting titanium alloy internal mixer |
| CN108189263A (en) * | 2018-01-04 | 2018-06-22 | 大连嘉尔新橡塑机械有限公司 | Double-hydraulic engagement type masticator |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105946129A (en) | Double hydraulic internal mixer | |
| CN202491053U (en) | Full-automatic precision pressure packager | |
| CN104959439A (en) | Powerful spinning machine for light alloy wheel | |
| CN212734965U (en) | Rotary table with automatic clamp oil-through function | |
| CN111871268B (en) | Blending device of emulsified oil complexing agent for hydraulic support | |
| CN205151271U (en) | Automatic feed and discharge apparatus | |
| CN105382281B (en) | Console mode digital-control boring-milling machine ram apparatus | |
| CN204736364U (en) | Banbury mixer | |
| CN205835711U (en) | Double-hydraulic banbury | |
| CN104810985A (en) | Gear reducer feed mechanism of miniature geared motor assembly machine | |
| CN205146025U (en) | Liquid mixing device | |
| CN204819674U (en) | Pipeline cutting device of high accuracy | |
| CN212499882U (en) | Bidirectional walking power assembly with chain pressing mechanism | |
| CN219837390U (en) | Car tailboard production welding frock | |
| CN102107444B (en) | Portable sawing machine for woodworker | |
| CN113681851B (en) | Process and equipment for preparing co-extrusion wood-plastic composite material by one-step method | |
| CN204234268U (en) | Sheet rubber automatic glue spreaders | |
| CN209095730U (en) | A kind of balata belt hole punched device | |
| CN107322086A (en) | A kind of pipe cutting machine | |
| CN202461702U (en) | Double-direct-driving numerical control gear slotting machine | |
| CN214448223U (en) | Material taking jig for injection mold | |
| CN206218056U (en) | A kind of pressing production line for making electric boosting steering system part | |
| CN205185395U (en) | Automatic counterpoint and press bubble machine | |
| CN109748084B (en) | Automatic pipe pushing and feeding module of pipe repairing production line | |
| CN204295983U (en) | A kind of single-cylinder injection molding machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160921 |