CN105945442A - Metal plate cutting device for elevator production and processing - Google Patents
Metal plate cutting device for elevator production and processing Download PDFInfo
- Publication number
- CN105945442A CN105945442A CN201610420223.2A CN201610420223A CN105945442A CN 105945442 A CN105945442 A CN 105945442A CN 201610420223 A CN201610420223 A CN 201610420223A CN 105945442 A CN105945442 A CN 105945442A
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- China
- Prior art keywords
- conveyer belt
- welding gun
- gun assembly
- film
- gear
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/10—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to cutting or desurfacing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0247—Driving means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/18—Sheet panels
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Specific Conveyance Elements (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a metal plate cutting device for elevator production and processing. The metal plate cutting device comprises a transmission part, a cutting part and a hold-down part, wherein the transmission part comprises a power mechanism and a conveyor belt; the power mechanism is used for driving the conveyor belt to rotate; the cutting part comprises N cutting mechanisms, wherein N is an integer; the N cutting mechanisms are sequentially distributed in a conveying direction of the conveyor belt; each cutting mechanism comprises a sliding rod, a welding gun assembly, a first drive unit, a positioning plate, a speed sensor, a distance sensor and a controller; each sliding rod is arranged above the conveyor belt, and is horizontally arranged; the length direction of the sliding rod is perpendicular to the conveying direction of the conveyor belt; each welding gun assembly can be movably mounted on each sliding rod; the gun head of each welding gun assembly is downwards arranged; each welding gun assembly and each first drive unit are in communication connection with each controller; each first drive unit drives each welding gun assembly to move in a length direction of each sliding rod; and each positioning plate is arranged at one side of the conveyor belt. The metal plate cutting device is good in metal plate cutting effect, is high in cutting precision and is convenient to use.
Description
Technical field
The present invention relates to elevator production technical field, particularly relate to a kind of elevator production and processing metallic plate and cut
Device.
Background technology
Elevator, as common running gear up and down, is widely used in various large-scale mall, school, office building
Or the region such as outdoor sight spot.
When producing elevator, need to use substantial amounts of metallic plate.
For the ease of depositing and transporting, steel generally use roller type to pack.Area due to whole metallic plate
Relatively big, before making parts utilizing metallic plate to be processed, also first to carry out blanking, i.e. utilize cutting machine
Metallic plate is carried out stick cutting.
Be applicable to metallic plate at present drive the machine of gentle cutting and be all independently arranged, will metallic plate flat by opening
After machine, need to be transferred to cutting machine with vehicle and boat car lifting, cut according to dimensional requirement, seriously wave
Take manpower and materials, and reduce work efficiency；Prior art, cutting accuracy is low, and weak effect needs
Improve further.
Summary of the invention
In order to solve technical problem present in background technology, the present invention proposes a kind of elevator production and processing and uses
Metallic plate cutter device, effective.
A kind of elevator production and processing metallic plate cutter device, including transport unit, cutting part, press keeping section；
Transport unit includes actuating unit, conveyer belt, and actuating unit is used for driving conveyer belt to rotate；
Cutting part includes N number of cutting mechanism, and wherein, N is positive integer；N number of cutting mechanism is along the biography of conveyer belt
Direction is sent to be sequentially distributed；
Cutting mechanism include slide bar, welding gun assembly, the first driver element, location-plate, velocity sensor, away from
From sensor, controller；
Slide bar is placed in the top of conveyer belt, and slide bar is horizontally disposed, the length direction of slide bar and the transmission of conveyer belt
Direction is vertical；
Welding gun assembly is movably mounted on slide bar, and the rifle head of welding gun assembly is arranged downwards；Welding gun assembly,
One driver element is all connected with controller communication；Each composition of slide bar and percentage by weight be: C:2.0 2.1%,
Cr:21.0 21.6%, Si:1.1 1.2%, Mn:0.6 0.7%, Nd:0.3 0.4%, Re:0.06
0.08%；Surplus is Fe and inevitable impurity；Other element of C cooperates, and improves quenching degree, resistance to
Mill property.Utilize Si strengthening tissue, improve intensity, wearability, the crystal grain thinning such as Nd, Re, wearability, by force
Degree；The slide bar wearability obtained by said components is good, and intensity is high, and service life is long.
First drive unit drives welding gun assembly moves along the length direction of slide bar；
Location-plate is placed in the side of conveyer belt；
Velocity sensor is for detecting the translational speed of conveyer belt, and velocity sensor is connected with controller communication；
Range sensor is arranged on welding gun assembly, and range sensor is for detection welding gun assembly and location in real time
Spacing between plate, generates detected value and passes to controller；
Being preset with first threshold and Second Threshold in controller, first threshold is less than Second Threshold；Controller obtains
Take the translational speed of conveyer belt；When the translational speed of conveyer belt is more than zero, controller control welding gun assembly,
First driver element, location-plate, range sensor stop operation；When the translational speed of conveyer belt is zero,
Controller controls welding gun assembly, the first driver element, location-plate, range sensor action；
In the case of the translational speed of conveyer belt is zero, controller by detected value respectively with first threshold and
Two threshold values compare；When detected value is less than or equal to first threshold, controller sends the first instruction to weldering
Rifle assembly also sends the second instruction to the first driver element, and welding gun assembly is operated according to the first instruction, the
One driver element controls welding gun assembly according to the second instruction and moves to the direction of remotely located plate；When detected value is big
During in first threshold and less than Second Threshold, controller sends the 3rd instruction to welding gun assembly and send the 4th finger
Making to the first driver element, welding gun assembly proceeds work according to the 3rd instruction, the first driver element according to
4th instruction controls welding gun assembly and continues to move along current direction；When detected value is more than or equal to Second Threshold,
Controller sends the 5th instruction and to welding gun assembly and sends the 6th instruction to the first driver element, welding gun assembly root
Proceeding work according to the 5th instruction, the first driver element controls welding gun assembly near fixed according to the 6th instruction
The direction of position plate is moved；
Press keeping section includes (N+1) individual pressure holding mechanism, (N+1) individual pressure holding mechanism and N number of cutting mechanism interval
Distribution；
Pressure holding mechanism includes support bar, depression bar, the second driver element；Depression bar is placed in the top of conveyer belt, pressure
First end of bar is removable with support bar to be connected, and the second end of depression bar is free end；Second drive unit drives
Depression bar vertically moves.
In each pressure holding mechanism, the quantity of depression bar is two, pressure holding mechanism also include the 3rd driver element, two
One gear；Two depression bars are sequentially arranged along the direction of transfer of conveyer belt；Two the first gears are separately mounted to two
On individual depression bar, two the first gears engage each other；3rd driver element is for driving the first pinion rotation.
Also include housing, ventilation mechanism, in housing, be provided with cavity volume, above-mentioned conveyer belt pass cavity volume, above-mentioned respectively
Welding gun assembly in cutting mechanism is placed in cavity volume；
Ventilation mechanism include shuffle box, the first connecting tube, the second connecting tube, the first dividing plate, second partition,
Deformation sheet, magnetostrictive thin film, wire, the first rotation film, the second rotation film；
Shuffle box is provided with air inlet, venthole, is provided with receiving chamber in shuffle box；
Air inlet passes through the first connecting tube and external connection；
Venthole is connected with cavity volume by the second connecting tube；
First dividing plate is placed in receiving intracavity and receiving chamber is divided into the first abdominal cavity and the second abdominal cavity, on the first dividing plate
It is provided with the first through hole；
Deformation sheet is placed in the first intraperitoneal and the first abdominal cavity is divided into the first chamber and the second chamber；
Air inlet, the first through hole are all connected with the first chamber；
Second partition is placed in the second intraperitoneal and the second abdominal cavity is divided into the 3rd chamber and the 4th chamber；
First through hole, venthole are all connected with the 3rd chamber；
Magnetostrictive thin film is arranged on deformation sheet；
Wire curl is arranged, the plane at wire place is parallel with the plane at magnetostrictive thin film place, leads
Line is connected with external power source；
First rotates film is placed in the first chamber, and first rotates the first end of film and the side walls hinged of shuffle box,
First the second end rotating film is free end, and first rotates film is used for closing or opening air inlet；
Second rotates film is placed in the 3rd chamber, and the first end and first dividing plate of the second rotation film are hinged, and second
The second end rotating film is free end, and second rotates film is used for closing or open the first through hole.
Suction hole, steam vent it is additionally provided with on shuffle box；
The second through hole it is additionally provided with on first dividing plate；
Suction hole, the second through hole are all connected with the 4th chamber；
Second through hole, steam vent are all connected with the second chamber；
Ventilation mechanism also includes the 3rd connecting tube, the 4th connecting tube, the 3rd rotation film, the 4th rotation film；
Suction hole is connected with cavity volume by the 3rd connecting tube；
Steam vent is connected with the external world by the 4th connecting tube；
3rd rotates film is placed in the second chamber, and the first end and first dividing plate of the 3rd rotation film are hinged, and the 3rd
The second end rotating film is free end, and the 3rd rotates film is used for closing or open the second through hole；
4th rotates film is placed in the 4th connecting tube, and the 4th rotates the first end of film and the side walls hinged of shuffle box,
4th the second end rotating film is free end, and the 4th rotates film is used for closing or opening steam vent.
Ventilation mechanism also includes water tank, water pump, the 5th connecting tube, and water pump is connected with water tank, and water pump is by the
Five connecting tubes are connected with the second connecting tube.
Ventilation mechanism also includes that multiple escape pipe, multiple escape pipes are placed in cavity volume, and multiple escape pipes are along passing
The direction of transfer sending band is sequentially arranged, and multiple escape pipes are all connected with the second connecting tube, the inner circumferential of each escape pipe
Be provided with the groove of curl distribution to surface, groove is distributed along the length direction of escape pipe.
Actuating unit includes the second gear, power unit, support, rotating shaft, the 3rd gear；
Second gear is provided with M circular arc along its peripheral surface, and M circular arc is equal about the center of rotation of the second gear
Even distribution, wherein, M >=2, M is even number；
Power unit is for driving the second pinion rotation；
Rotating shaft is placed in the side of the second gear, and axis of rotation is rack-mount, and rotating shaft is connected with conveyer belt；
3rd gear is arranged in rotating shaft, the 3rd gear and the engagement of the second gear.
Also include that blowing portion, blowing portion are positioned at the upstream side of conveyer belt, blowing portion include bracing frame, emptying roller,
4th gear, pedestal, screw mandrel；
Emptying roller is rotatably installed on bracing frame；
4th gear is arranged on emptying roller；
Screw mandrel is rotatably installed on pedestal, and screw mandrel is placed between the 4th gear and the second gear, screw mandrel and the 4th
Gear, the second gear all engage.
Also include rotating roller, the 4th driver element, rotate roller and be placed in the top of conveyer belt, rotate the length of roller
Direction is vertical with the direction of transfer of conveyer belt；4th drive unit drives rotates roller and rotates, the 4th driver element
It is connected with controller communication；
When the translational speed of conveyer belt is zero, controller rotates roller by the 4th drive unit drives to be stopped turning
Dynamic；
When the transfer rate of conveyer belt is more than zero, controller rotates roller by the 4th drive unit drives and rotates
And make the velocity of rotation rotating roller equal with the translational speed of conveyer belt.
The surface of conveyer belt is provided with multiple groove, and multiple grooves are uniformly distributed along the direction of transfer of conveyer belt, recessed
The length direction of groove is vertical with the direction of transfer of conveyer belt；
Spacing between two welding gun assemblies of spacing between two grooves of arbitrary neighborhood and arbitrary neighborhood is equal.
In the present invention, metallic plate, after production completes, for the ease of transport, is deposited, and typically all utilization is put
Material rollers etc. wind up；Metallic plate is wrapped in for a long time on emptying roller and can bend, and needs leveling.
Utilize power unit to drive the second pinion rotation, put by screw mandrel, the 4th gear driven emptying roller
Material, releases metallic plate from emptying roller.
Utilize the second gear, the 3rd gear, rotating shaft to drive conveyer belt to rotate, utilize the 4th driver element to drive
Rotation roller rotates, and allows rotation roller match with conveyer belt and carries out metallic plate transmission.In Fig. 1, conveyer belt up time
Pin rotates, and rotates roller and rotates counterclockwise.
Owing to the second gear is provided with M circular arc, the gear teeth on the second gear simultaneously with screw mandrel and the 3rd gear
Separating or contact simultaneously, screw mandrel and the 3rd gear rotate simultaneously or stop simultaneously.
When emptying roller stopping blowing, conveyer belt stop operating, after velocity sensor detects that conveyer belt stops,
Controller rotates roller by the 4th drive unit drives and stops operating.
When transmission band stops, groove is correspondingly arranged with welding gun assembly.
In order to avoid metallic plate moves during cutting, improve cutting accuracy further, add pressure holding mechanism.
Utilize the second drive unit drives depression bar to move down on support bar, allow depression bar push down metallic plate, weldering
There is depression bar the both sides of rifle assembly, and pressure holding is effective.
The 3rd driver element is utilized to drive the first pinion rotation, owing to two the first gears are meshed, therefore two
The rotation direction of individual depression bar is contrary, and in Fig. 1, in a pressure holding mechanism, the depression bar being positioned at left side is counterclockwise
Rotating, the depression bar being positioned at right side rotates clockwise, and then actual contrary to metallic plate from the both sides of welding gun assembly
Frictional force, and then effectively metallic plate is tightened, in order to cutting, improves cutting accuracy, also improve cutting
Efficiency.
After velocity sensor detects that conveyer belt stops, controller controls welding gun assembly operation, controls first
Drive unit drives welding gun assembly moves along the length direction of slide bar, cuts metallic plate.
Utilize the distance between range sensor detection welding gun assembly and location-plate, determine the movement of welding gun assembly
Direction.
After metallic plate has once cut, the gear teeth on the second gear are with screw mandrel, the 3rd gear the most again
Contact, screw mandrel, the 3rd gear are rotated further, and then emptying roller continues blowing, conveyer belt is rotated further.
After velocity sensor detects that conveyer belt rotates, controller controls welding gun assembly, the first driver element stops
Only operation.
So, continuous iterative cycles, it is possible to metallic plate is cut by continuous print, each parts cooperate,
Emptying roller, the second gear, conveyer belt, rotation roller are linked together effectively, match carry out operation,
Mutually coordinated operation, reduces manual operation, it is to avoid the interference of anthropic factor, effectively raises machining accuracy.
When carrying out metallic plate cutting, substantial amounts of harmful gas, harmful dust can be produced, need to process.
Wire curl is arranged, in the case of energising, and wire generation magnetic field, under the action of a magnetic force,
Magnetostrictive thin film moves, and then the deformation of band dynamic deformation sheet.
When deforming sheet and compressing the second chamber, extraneous air, through the first connecting tube, air inlet, pushes the open
One rotates film enters in the first chamber, and the gas in the second chamber, through steam vent, pushes the 4th rotation film open,
Enter in the 4th connecting tube, and rear panel is discharged.
Change sense of current in wire, deform sheet reversal deformation, compress the first chamber, in the first chamber
Gas through the first through hole, push open second rotation film enter the 3rd chamber, then, through venthole, second
Connecting tube enters in cavity volume.Second chamber produces negative pressure, and harmful gas, dust in cavity volume connect through the 3rd
Adapter enters in the 4th chamber, then pushes the 3rd rotation film open and enters in the second chamber.
The most repeatedly, it is possible to effectively cavity volume is taken a breath, the design of described ventilation mechanism, noise is low,
Air exchanging rate is fast, rubs little, and structure is little, and scavenging efficiency is high, easy to use.
Water in water tank enters in the second connecting tube through water pump, the 5th connecting tube, then enters in cavity volume,
Container is lowered the temperature, effectively improves working environment.
Utilizing gas to drive moisture to move, translational speed is fast, and gas can have water effectively to mix, further
Improve working environment.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention.
Detailed description of the invention
It should be noted that in the case of not conflicting, the embodiment in the application and the feature in embodiment
Combination that can be mutual；Below with reference to the accompanying drawings and in conjunction with the embodiments to the present invention elaborate.
With reference to Fig. 1:
The present invention propose a kind of elevator production and processing metallic plate cutter device, including transport unit, cutting part,
Press keeping section, housing 12, ventilation mechanism, blowing portion, rotation roller the 25, the 4th driver element.
Transport unit includes actuating unit, conveyer belt 1, and actuating unit is used for driving conveyer belt 1 to rotate.Engine
Structure includes the second gear 39, power unit 40, support, rotating shaft the 41, the 3rd gear 42；
Second gear 39 is provided with M circular arc along its peripheral surface, and M circular arc is about the rotation of the second gear 39
Center is uniformly distributed, and wherein, M >=2, M is even number；
Power unit 40 rotates for driving the second gear 39；
Rotating shaft 41 is placed in the side of the second gear 39, and rotating shaft 41 is rotatably installed on support, rotating shaft 41 with
Conveyer belt 1 connects；
3rd gear 42 is arranged in rotating shaft 41, and the 3rd gear 42 engages with the second gear 39.
Cutting part includes N number of cutting mechanism, and wherein, N is positive integer；N number of cutting mechanism is along conveyer belt 1
Direction of transfer is sequentially distributed.
Cutting mechanism includes slide bar 2, welding gun assembly the 3, first driver element, location-plate 4, velocity sensor
5, range sensor 6, controller 7.
Slide bar 2 is placed in the top of conveyer belt 1, and slide bar 2 is horizontally disposed, the length direction of slide bar 2 and transmission
Direction of transfer with 1 is vertical.Each composition of slide bar 2 and percentage by weight be: C:2.04%, Cr:21.2%,
Si:1.15%, Mn:0.68%, Nd:0.32%, Re:0.07%.
Welding gun assembly 3 is movably mounted on slide bar 2, and the rifle head of welding gun assembly 3 is arranged downwards；Welding gun group
Part the 3, first driver element is all connected with controller 7 communication.
First drive unit drives welding gun assembly 3 moves along the length direction of slide bar 2.
Location-plate 4 is placed in the side of conveyer belt 1, can be according on slide bar 2.
Velocity sensor 5 is for detecting the translational speed of conveyer belt 1, and velocity sensor 5 leads to controller 7
News connect.
Range sensor 6 is arranged on welding gun assembly 3, and range sensor 6 is for detection welding gun assembly 3 in real time
And the spacing between location-plate 4, generates detected value and passes to controller 7.
Being preset with first threshold and Second Threshold in controller 7, first threshold is less than Second Threshold；Controller 7
Obtain the translational speed of conveyer belt 1；When the translational speed of conveyer belt 1 is more than zero, controller 7 controls weldering
Rifle assembly the 3, first driver element, location-plate 4, range sensor 6 stop operation；Shifting when conveyer belt 1
When dynamic speed is zero, controller 7 controls welding gun assembly the 3, first driver element, location-plate 4, Distance-sensing
Device 6 action.
In the case of the translational speed of conveyer belt 1 is zero, controller 7 by detected value respectively with first threshold
Compare with Second Threshold；When detected value is less than or equal to first threshold, controller 7 sends the first finger
Make to welding gun assembly 3 and send the second instruction to the first driver element, welding gun assembly 3 according to first instruct into
Row work, the first driver element controls welding gun assembly 3 according to the second instruction and moves to the direction of remotely located plate 4
Dynamic；When detected value is more than first threshold and is less than Second Threshold, controller 7 sends the 3rd instruction to welding gun
Assembly 3 also sends the 4th instruction to the first driver element, and welding gun assembly 3 proceeds work according to the 3rd instruction
Making, the first driver element controls welding gun assembly 3 according to the 4th instruction and continues to move along current direction；Work as detection
When value is more than or equal to Second Threshold, controller 7 sends the 5th instruction and to welding gun assembly 3 and sends the 6th finger
Making to the first driver element, welding gun assembly 3 proceeds work according to the 5th instruction, the first driver element root
Control welding gun assembly 3 according to the 6th instruction to move to the direction near location-plate 4.
Being completely to cut metallic plate, therefore, each original state, detected value only can be little every time
In equal to first threshold or more than or equal to Second Threshold, only in moving process, detected value is only possible to be in
Between first threshold and Second Threshold.
Press keeping section includes (N+1) individual pressure holding mechanism, (N+1) individual pressure holding mechanism and N number of cutting mechanism interval
Distribution.
Pressure holding mechanism include 8, two depression bar the 9, second driver element the 10, the 3rd driver elements of support bar, two
Individual first gear 11；Depression bar 9 is placed in the top of conveyer belt 1, and the first end of depression bar 9 can move with support bar 8
Being dynamically connected, the second end of depression bar 9 is free end.
Two depression bars 9 are sequentially arranged along the direction of transfer of conveyer belt 1；Two the first gears 11 are separately mounted to
On two depression bars 9, two the first gears 11 engage each other；Second driver element 10 drives depression bar 9 along perpendicular
Nogata is to movement；3rd driver element rotates for driving the first gear 11.Second driver element 10 is permissible
For telescoping cylinder, the 3rd driver element can be motor.
In the present embodiment, being provided with cavity volume in housing 12, above-mentioned conveyer belt 1 is through cavity volume, above-mentioned each cutting machine
Welding gun assembly 3 in structure is placed in cavity volume.
Ventilation mechanism include shuffle box the 13, first connecting tube the 14, second connecting tube the 15, first dividing plate 16,
Second partition 17, deformation sheet 18, magnetostrictive thin film 19, wire 20, first rotate film 21, second turn
Dynamic film the 22, the 3rd connecting tube the 31, the 4th connecting tube the 32, the 3rd rotates film the 33, the 4th and rotates film 34, water
Case 35, water pump the 36, the 5th connecting tube 37, multiple escape pipe 38.
Shuffle box 13 is provided with air inlet 23, venthole 24, suction hole 27, steam vent 28, shuffle box 13
Inside it is provided with receiving chamber.
Air inlet 23 is by the first connecting tube 14 and external connection.
Venthole 24 is connected with cavity volume by the second connecting tube 15.
First dividing plate 16 is placed in receiving intracavity and receiving chamber is divided into the first abdominal cavity and the second abdominal cavity, the first dividing plate
16 are provided with first through hole the 29, second through hole 30.
Deformation sheet 18 is placed in the first intraperitoneal and the first abdominal cavity is divided into the first chamber and the second chamber.
Air inlet the 23, first through hole 29 is all connected with the first chamber.
Second partition 17 is placed in the second intraperitoneal and the second abdominal cavity is divided into the 3rd chamber and the 4th chamber；
First through hole 29, venthole 24 are all connected with the 3rd chamber.
Suction hole the 27, second through hole 30 is all connected with the 4th chamber；
Second through hole 30, steam vent 28 are all connected with the second chamber；
First rotates film 21 is placed in the first chamber, and first rotates the first end of film 21 and the side of shuffle box 13
Wall is hinged, and the first the second end rotating film 21 is free end, first rotate film 21 for close or open into
Pore 23.
Second rotates film 22 is placed in the 3rd chamber, and the first end and first dividing plate 16 of the second rotation film 22 cut with scissors
Connecing, the second the second end rotating film 22 is free end, and the second rotation film 22 is used for closing or open first and leads to
Hole 29.
Suction hole 27 is connected with cavity volume by the 3rd connecting tube 31；
Steam vent 28 is connected with the external world by the 4th connecting tube 32；
3rd rotates film 33 is placed in the second chamber, and the first end and first dividing plate 16 of the 3rd rotation film 33 cut with scissors
Connecing, the 3rd the second end rotating film 33 is free end, and the 3rd rotation film 33 is used for closing or open second and leads to
Hole 30；
4th rotates film 34 is placed in the 4th connecting tube 32, and the 4th rotates the first end and the shuffle box 13 of film 34
Side walls hinged, the 4th rotate film 34 the second end be free end, the 4th rotate film 34 is used for closing or beating
Begin to rehearse pore 28.
Magnetostrictive thin film 19 is arranged on deformation sheet 18.
Wire 20 curl is arranged, the plane at wire 20 place and the plane at magnetostrictive thin film 19 place
Parallel, wire 20 is connected with external power source.
Water pump 36 is connected with water tank 35, and water pump 36 is connected with the second connecting tube 15 by the 5th connecting tube 37.
Multiple escape pipes 38 are placed in cavity volume, multiple escape pipes 38 along conveyer belt 1 direction of transfer successively
Arranging, multiple escape pipes 38 are all connected with the second connecting tube 15, and the inner circumferential surface of each escape pipe 38 is provided with
The groove of curl distribution, groove is distributed along the length direction of escape pipe 38；Allow mixed airflow curl
Mobile, improve mixed effect, improve jet velocity, improve jeting effect, improve cooling-down effect.
In the present embodiment, blowing portion is positioned at the upstream side of conveyer belt 1, and blowing portion includes bracing frame, emptying roller
43, the 4th gear 44, pedestal 45, screw mandrel 46.
Emptying roller 43 is rotatably installed on bracing frame.
4th gear 44 is arranged on emptying roller 43.
Screw mandrel 46 is rotatably installed on pedestal 45, screw mandrel 46 be placed in the 4th gear 44 and the second gear 39 it
Between, screw mandrel 46 all engages with the 4th gear the 44, second gear 39.The gear teeth on second gear 39 simultaneously with
Screw mandrel 46 and the 3rd gear 42 separate or engage with screw mandrel 46 and the 3rd gear 42 simultaneously.
Rotate roller 25 and be placed in the top of conveyer belt 1, rotate the length direction of roller 25 and the transmission of conveyer belt 1
Direction is vertical；4th drive unit drives rotates roller 25 and rotates, and the 4th driver element is with controller 7 communication even
Connect；
When the translational speed of conveyer belt 1 is zero, controller 7 rotates roller 25 by the 4th drive unit drives
Stop operating；
When the transfer rate of conveyer belt 1 is more than zero, controller 7 rotates roller by the 4th drive unit drives
25 rotate and make the velocity of rotation rotating roller 25 equal with the translational speed of conveyer belt 1.
Further, the surface of conveyer belt 1 is provided with multiple groove 26, and multiple grooves 26 are along the biography of conveyer belt 1
Sending direction to be uniformly distributed, the length direction of groove 26 is vertical with the direction of transfer of conveyer belt 1；Arbitrary neighborhood two
Spacing between two welding gun assemblies 3 of spacing between individual groove 26 and arbitrary neighborhood is equal.Increase groove 26,
Avoid damaging conveyer belt 1 surface
Metallic plate, after production completes, for the ease of transport, is deposited, is typically all utilized emptying roller 43 etc. to twine
It is wound up.
Utilize power unit 40 to drive the second gear 39 to rotate, driven by screw mandrel the 46, the 4th gear 44 and put
Material roller 43 carries out blowing, is released by metallic plate from emptying roller 43.
Utilize the second gear the 39, the 3rd gear 42, rotating shaft 41 to drive conveyer belt 1 to rotate, utilize 4 wheel driven
Moving cell drives rotation roller 25 to rotate, and allows rotation roller 25 match with conveyer belt 1 and carries out metallic plate transmission.
In Fig. 1, conveyer belt 1 rotates clockwise, and rotates roller 25 and rotates counterclockwise.
Owing to the second gear is provided with M circular arc, the gear teeth on the second gear simultaneously with screw mandrel and the 3rd gear
Separating or contact simultaneously, screw mandrel and the 3rd gear rotate simultaneously or stop simultaneously.The peripheral surface of the second gear
A part has the gear teeth, a part there are not the gear teeth.
When emptying roller stopping blowing, conveyer belt stop operating, after velocity sensor detects that conveyer belt stops,
Controller rotates roller by the 4th drive unit drives and stops operating
When transmission band stops, groove 26 is correspondingly arranged with welding gun assembly 3.
In order to avoid metallic plate moves during cutting, improve cutting accuracy further, add pressure holding mechanism.
Utilize the second driver element 10 to drive depression bar 9 to move down on support bar 8, allow depression bar 9 push down gold
Belonging to plate, there is depression bar 9 both sides of welding gun assembly 3, and pressure holding is effective.
The 3rd driver element is utilized to drive the first gear 11 to rotate, owing to two the first gears 11 are meshed,
Therefore the rotation direction of two depression bars 9 is contrary, in Fig. 1, in a pressure holding mechanism, is positioned at the pressure in left side
Bar 9 rotates counterclockwise, and the depression bar 9 being positioned at right side rotates clockwise, and then from the both sides pair of welding gun assembly 3
The actual contrary frictional force of metallic plate, and then effectively metallic plate is tightened, in order to cutting, improves cutting essence
Degree, also improves cutting efficiency.
After velocity sensor 5 detects that conveyer belt 1 stops, controller 7 controls welding gun assembly 3 operation,
Control the first drive unit drives welding gun assembly 3 to move along the length direction of slide bar 2, metallic plate is cut
Cut.
Utilize range sensor 6 to detect the distance between welding gun assembly 3 and location-plate 4, determine welding gun assembly 3
Moving direction.
After metallic plate has once cut, the gear teeth on the second gear 39 simultaneously with screw mandrel the 46, the 3rd gear
42 contact again, and screw mandrel the 46, the 3rd gear 42 is rotated further, and then emptying roller 43 continues blowing, transmission
Band 1 is rotated further.
After velocity sensor 5 detects that conveyer belt 1 rotates, controller 7 controls welding gun assembly 3, first and drives
Unit stops operation.
So, continuous iterative cycles, it is possible to metallic plate is cut by continuous print, each parts cooperate,
By emptying roller the 43, second gear 39, conveyer belt 1, rotate roller 25 effectively link together, match into
Row operation, mutually coordinated operation, reduce manual operation, it is to avoid the interference of anthropic factor, effectively raise
Machining accuracy.
When carrying out metallic plate cutting, substantial amounts of harmful gas, harmful dust can be produced, need to process.
Wire 20 curl is arranged, and in the case of energising, wire 20 produces magnetic field, at magnetic field force
Under effect, magnetostrictive thin film 19 moves, and then band dynamic deformation sheet 18 deforms.
When deforming sheet 18 and compressing the second chamber, extraneous air through the first connecting tube 14, air inlet 23,
Pushing the first rotation film 21 open and enter in the first chamber, the gas in the second chamber, through steam vent 28, pushes open
Four rotate film 34, enter in the 4th connecting tube 32, and rear panel is discharged.
Change sense of current in wire 20, deform sheet 18 reversal deformation, compress the first chamber, the first chamber
Indoor gas, through the first through hole 29, is pushed the second rotation film 22 open and is entered the 3rd chamber, then, through going out
Pore the 24, second connecting tube 15 enters in cavity volume.Second chamber produces negative pressure, harmful gas in cavity volume,
Dust enters in the 4th chamber through the 3rd connecting tube 31, then pushes the 3rd rotation film 33 open and enters the second chamber
Indoor.
The most repeatedly, it is possible to effectively cavity volume is taken a breath, the design of described ventilation mechanism, noise is low,
Air exchanging rate is fast, rubs little, and structure is little, and scavenging efficiency is high, easy to use.
Water in water tank 35 enters in the second connecting tube 15 through water pump the 36, the 5th connecting tube 37, and laggard
Enter in cavity volume, container is lowered the temperature, effectively improve working environment.
Utilizing gas to drive moisture to move, translational speed is fast, and gas can have water effectively to mix, further
Improve working environment.
The above, the only present invention preferably detailed description of the invention, but protection scope of the present invention not office
Being limited to this, any those familiar with the art is in the technical scope that the invention discloses, according to this
The technical scheme of invention and inventive concept thereof in addition equivalent or change, all should contain the protection in the present invention
Within the scope of.
Claims (10)
1. an elevator production and processing metallic plate cutter device, it is characterised in that include transport unit, cutting part, press keeping section；
Transport unit includes actuating unit, conveyer belt, and actuating unit is used for driving conveyer belt to rotate；
Cutting part includes N number of cutting mechanism, and wherein, N is positive integer；N number of cutting mechanism is sequentially distributed along the direction of transfer of conveyer belt；
Cutting mechanism includes slide bar, welding gun assembly, the first driver element, location-plate, velocity sensor, range sensor, controller；
Slide bar is placed in the top of conveyer belt, and slide bar is horizontally disposed, and the length direction of slide bar is vertical with the direction of transfer of conveyer belt；
Welding gun assembly is movably mounted on slide bar, and the rifle head of welding gun assembly is arranged downwards；Welding gun assembly, the first driver element are all connected with controller communication；
First drive unit drives welding gun assembly moves along the length direction of slide bar；
Location-plate is placed in the side of conveyer belt；
Velocity sensor is for detecting the translational speed of conveyer belt, and velocity sensor is connected with controller communication；
Range sensor is arranged on welding gun assembly, and range sensor detects the spacing between welding gun assembly and location-plate in real time, generates detected value and also passes to controller；
Being preset with first threshold and Second Threshold in controller, first threshold is less than Second Threshold；Controller obtains the translational speed of conveyer belt；When the translational speed of conveyer belt is more than zero, controller control welding gun assembly, the first driver element, location-plate, range sensor stop operation；When the translational speed of conveyer belt is zero, controller controls welding gun assembly, the first driver element, location-plate, range sensor action；
In the case of the translational speed of conveyer belt is zero, detected value is compared by controller respectively with first threshold and Second Threshold；When detected value is less than or equal to first threshold, controller sends the first instruction and to welding gun assembly and sends the second instruction to the first driver element, welding gun assembly is operated according to the first instruction, and the first driver element controls welding gun assembly according to the second instruction and moves to the direction of remotely located plate；When detected value is more than first threshold and is less than Second Threshold, controller sends the 3rd instruction and to welding gun assembly and sends the 4th instruction to the first driver element, welding gun assembly proceeds work according to the 3rd instruction, and the first driver element controls welding gun assembly according to the 4th instruction and continues to move along current direction；When detected value is more than or equal to Second Threshold, controller sends the 5th instruction and to welding gun assembly and sends the 6th instruction to the first driver element, welding gun assembly proceeds work according to the 5th instruction, and the first driver element controls welding gun assembly according to the 6th instruction and moves to the direction near location-plate；
Press keeping section includes (N+1) individual pressure holding mechanism, and (N+1) individual pressure holding mechanism is spaced apart with N number of cutting mechanism；
Pressure holding mechanism includes support bar, depression bar, the second driver element；Depression bar is placed in the top of conveyer belt, and the first end of depression bar is removable with support bar to be connected, and the second end of depression bar is free end；Second drive unit drives depression bar vertically moves.
Elevator production and processing metallic plate cutter device the most according to claim 1, it is characterised in that in each pressure holding mechanism, the quantity of depression bar is two, pressure holding mechanism also includes the 3rd driver element, two the first gears；Two depression bars are sequentially arranged along the direction of transfer of conveyer belt；Two the first gears are separately mounted on two depression bars, and two the first gears engage each other；3rd driver element is for driving the first pinion rotation.
Elevator production and processing metallic plate cutter device the most according to claim 1, it is characterised in that also include housing, ventilation mechanism, is provided with cavity volume in housing, above-mentioned conveyer belt passes cavity volume, and the welding gun assembly in above-mentioned each cutting mechanism is placed in cavity volume；
Ventilation mechanism includes shuffle box, the first connecting tube, the second connecting tube, the first dividing plate, second partition, deformation sheet, magnetostrictive thin film, wire, the first rotation film, the second rotation film；
Shuffle box is provided with air inlet, venthole, is provided with receiving chamber in shuffle box；
Air inlet passes through the first connecting tube and external connection；
Venthole is connected with cavity volume by the second connecting tube；
First dividing plate is placed in receiving intracavity and receiving chamber is divided into the first abdominal cavity and the second abdominal cavity, and the first dividing plate is provided with the first through hole；
Deformation sheet is placed in the first intraperitoneal and the first abdominal cavity is divided into the first chamber and the second chamber；
Air inlet, the first through hole are all connected with the first chamber；
Second partition is placed in the second intraperitoneal and the second abdominal cavity is divided into the 3rd chamber and the 4th chamber；
First through hole, venthole are all connected with the 3rd chamber；
Magnetostrictive thin film is arranged on deformation sheet；
Wire curl is arranged, the plane at wire place is parallel with the plane at magnetostrictive thin film place, and wire is connected with external power source；
First rotates film is placed in the first chamber, and first rotates the first end of film and the side walls hinged of shuffle box, and the first the second end rotating film is free end, and first rotates film is used for closing or opening air inlet；
Second rotates film is placed in the 3rd chamber, and the first end and first dividing plate of the second rotation film are hinged, and the second the second end rotating film is free end, and second rotates film is used for closing or open the first through hole.
Elevator production and processing metallic plate cutter device the most according to claim 3, it is characterised in that be additionally provided with suction hole, steam vent on shuffle box；
The second through hole it is additionally provided with on first dividing plate；
Suction hole, the second through hole are all connected with the 4th chamber；
Second through hole, steam vent are all connected with the second chamber；
Ventilation mechanism also includes the 3rd connecting tube, the 4th connecting tube, the 3rd rotation film, the 4th rotation film；
Suction hole is connected with cavity volume by the 3rd connecting tube；
Steam vent is connected with the external world by the 4th connecting tube；
3rd rotates film is placed in the second chamber, and the first end and first dividing plate of the 3rd rotation film are hinged, and the 3rd the second end rotating film is free end, and the 3rd rotates film is used for closing or open the second through hole；
4th rotates film is placed in the 4th connecting tube, and the 4th rotates the first end of film and the side walls hinged of shuffle box, and the 4th the second end rotating film is free end, and the 4th rotates film is used for closing or opening steam vent.
Elevator production and processing metallic plate cutter device the most according to claim 3, it is characterised in that ventilation mechanism also includes water tank, water pump, the 5th connecting tube, and water pump is connected with water tank, water pump is connected with the second connecting tube by the 5th connecting tube.
Elevator production and processing metallic plate cutter device the most according to claim 3, it is characterized in that, ventilation mechanism also includes multiple escape pipe, multiple escape pipes are placed in cavity volume, multiple escape pipes are sequentially arranged along the direction of transfer of conveyer belt, multiple escape pipes are all connected with the second connecting tube, and the inner circumferential surface of each escape pipe is provided with the groove of curl distribution, and groove is distributed along the length direction of escape pipe.
Elevator production and processing metallic plate cutter device the most according to claim 1, it is characterised in that actuating unit includes the second gear, power unit, support, rotating shaft, the 3rd gear；
Second gear is provided with M circular arc along its peripheral surface, and M circular arc is uniformly distributed about the center of rotation of the second gear, and wherein, M >=2, M is even number；
Power unit is for driving the second pinion rotation；
Rotating shaft is placed in the side of the second gear, and axis of rotation is rack-mount, and rotating shaft is connected with conveyer belt；
3rd gear is arranged in rotating shaft, the 3rd gear and the engagement of the second gear.
Elevator production and processing metallic plate cutter device the most according to claim 7, it is characterised in that also including that blowing portion, blowing portion are positioned at the upstream side of conveyer belt, blowing portion includes bracing frame, emptying roller, the 4th gear, pedestal, screw mandrel；
Emptying roller is rotatably installed on bracing frame；
4th gear is arranged on emptying roller；
Screw mandrel is rotatably installed on pedestal, and screw mandrel is placed between the 4th gear and the second gear, and screw mandrel and the 4th gear, the second gear all engage.
Elevator production and processing metallic plate cutter device the most according to claim 1, it is characterised in that also including rotating roller, the 4th driver element, rotate roller and be placed in the top of conveyer belt, the length direction rotating roller is vertical with the direction of transfer of conveyer belt；4th drive unit drives rotates roller and rotates, and the 4th driver element is connected with controller communication；
When the translational speed of conveyer belt is zero, controller rotates roller by the 4th drive unit drives and stops operating；
When the transfer rate of conveyer belt is more than zero, controller rotates roller by the 4th drive unit drives and rotates and make the velocity of rotation rotating roller equal with the translational speed of conveyer belt.
Elevator production and processing metallic plate cutter device the most according to claim 1, it is characterised in that the surface of conveyer belt is provided with multiple groove, multiple grooves are uniformly distributed along the direction of transfer of conveyer belt, and the length direction of groove is vertical with the direction of transfer of conveyer belt；
Spacing between two welding gun assemblies of spacing between two grooves of arbitrary neighborhood and arbitrary neighborhood is equal.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610420223.2A CN105945442B (en) | 2016-06-13 | 2016-06-13 | Metallic plate cutter device is used in a kind of production and processing of elevator |
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| CN201610420223.2A CN105945442B (en) | 2016-06-13 | 2016-06-13 | Metallic plate cutter device is used in a kind of production and processing of elevator |
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| CN105945442B CN105945442B (en) | 2019-01-25 |
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| CN107297676A (en) * | 2017-06-30 | 2017-10-27 | 铜陵市得盛机电制品有限责任公司 | A kind of chute manufacturing and processing equipment |
| CN107322303A (en) * | 2017-06-27 | 2017-11-07 | 芜湖锐华暖通科技有限公司 | A kind of power pack production equipment |
| CN107322302A (en) * | 2017-06-27 | 2017-11-07 | 芜湖锐华暖通科技有限公司 | A kind of device for being used to produce power pack |
| CN107791696A (en) * | 2017-10-27 | 2018-03-13 | 合肥海闻自动化设备有限公司 | A kind of ceramic tile printing equipment |
| CN107825867A (en) * | 2017-10-27 | 2018-03-23 | 合肥海闻自动化设备有限公司 | A kind of printing device |
| CN107825865A (en) * | 2017-10-27 | 2018-03-23 | 合肥海闻自动化设备有限公司 | A kind of equipment for being used to carry out ceramic tile printing processing |
| CN107825866A (en) * | 2017-10-27 | 2018-03-23 | 合肥海闻自动化设备有限公司 | A kind of device for ceramic tile printing |
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| CN105945442B (en) | 2019-01-25 |
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