CN105945183A - Phase-adjustable die structure for synchronously rolling threaded splines - Google Patents
Phase-adjustable die structure for synchronously rolling threaded splines Download PDFInfo
- Publication number
- CN105945183A CN105945183A CN201610312232.XA CN201610312232A CN105945183A CN 105945183 A CN105945183 A CN 105945183A CN 201610312232 A CN201610312232 A CN 201610312232A CN 105945183 A CN105945183 A CN 105945183A
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- China
- Prior art keywords
- rolling die
- rolling
- segment
- spline
- rotating cylinder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21H—MAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
- B21H3/00—Making helical bodies or bodies having parts of helical shape
- B21H3/02—Making helical bodies or bodies having parts of helical shape external screw-threads ; Making dies for thread rolling
- B21H3/022—Making helical bodies or bodies having parts of helical shape external screw-threads ; Making dies for thread rolling combined with rolling splines, ribs, grooves or the like, e.g. using compound dies
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
A phase-adjustable die structure for synchronously rolling threaded splines comprises a rotary drum. An inner hole of the rotary drum is connected with a power shaft of a rolling device. A rolling die spline section is installed at one end of the outer portion of the rotary drum, and a rolling die thread section is installed at the other end of the outer portion of the rotary drum. The rolling die spline section is fixedly connected with the rotary drum through a first end cap. The rolling die thread section is matched with the rotary drum through a sliding bearing on a second end cap. A phase adjusting structure is arranged between the rolling die spline section and the rolling die thread section. A one-way separation mechanism is arranged between the rotary drum and the rolling die spline section or the rolling die thread section. Since the rolling die spline section and the rolling die thread section are independent, adjustment of the relative locations of the rolling die spline section and the rolling die thread section is achieved through the phase adjusting structure, and the phase-adjustable die structure can adapt to different thread shapes and spline shapes only by installing the corresponding rolling die spline section and the corresponding rolling die thread section through replacement. The phase-adjustable die structure for synchronously rolling threaded splines is simple in structure, easy to manufacture and high in universality.
Description
Technical field
The invention belongs to advanced material forming technique field, be specifically related to a kind of screw thread spline and synchronize
Rolling phase-adjustable mould structure.
Background technology
Along with developing rapidly of auto industry and equipment manufacture, to steering axles, variator,
In planetary roller screw pair, the demand of screw thread spline coaxial element increases day by day, and to such zero
The requirement of part precision and performance gradually promotes.Traditional screw thread and the processing side of spline coaxial element
Method, based on machining, distinguishes this screw thread of shaping by stock removal and spline, no in different time sections
But working (machining) efficiency is low and cuts off metallic fiber and affects part performance, by contrast screw thread and spline
Synchronize Roll-forming processes and have that production efficiency is high, forming quality is good, part screw thread and spline phase
The advantage stable to position.
The patent of Publication No. CN 103084521 A discloses a kind of screw thread spline and synchronizes rolling
The method rolling into shape axial workpiece, can in a rollforming simultaneously formation of parts different parts
Screw thread and spline flute profile.In order to ensure that screw thread spline synchronizes different rolling dies in rollforming
The screw thread of rollforming and spline can be connected, and thread segment and spline segment in rolling front mold are wanted
Meet the phase requirements before thread rolling and spline rolling simultaneously.According to rolling front mold difference tooth
Type section phase requirements, discloses one and determines spiral shell in the patent of Publication No. CN 103521665 A
Stricture of vagina spline synchronizes the method for rollforming mould structure.Publication No. CN 103521665 A
Patent determine according to institute's rollforming part and the number of starts of rolling die, spline tooth number
The structure of rolling die, under certain situation, the structure of two rolling dies is different, i.e. rolling die spiral shell
Stricture of vagina section is different with the relative position of spline segment.
But thread segment and the spline segment of rollforming mould are that rigidity connects firmly at present, i.e. rolling die
The thread segment of tool cannot realize relative position adjustment with spline segment.For before screw thread spline rolling not
The rollforming that isodont phase section phase requirements need to be ensured by rolling die structure self, two rollings
The structure rolling mould is different, i.e. rolling die thread segment is different with the relative position of spline segment, because of
This must individually designed and manufacture for the roll die that structure is different.Its rolling die cannot be fitted
Identical with spline teeth parameter for form of thread parameter, but the spiral shell that before rolling, phase requirements is different
Stricture of vagina spline synchronizes Roll-forming processes, the poor universality of rolling die.Rolling die screw thread simultaneously
Section spline segment integrated design, adds mould processing and manufacturing difficulty.So that Making mold becomes
Originally, the production cycle increases.
Summary of the invention
In order to overcome disadvantages mentioned above, it is an object of the invention to design a kind of screw thread spline and synchronize rolling
Roll and use phase-adjustable mould structure, it is achieved screw thread spline synchronize rollforming with mould thread segment and
Spline segment is relative to the adjustment of position, and die manufacturing cost is little, with short production cycle.
In order to achieve the above object, the technical scheme that the present invention takes is:
A kind of screw thread spline synchronizes rolling phase-adjustable mould structure, including rotating cylinder 1, rotating cylinder
1 endoporus and rolling installation line shaft connect, and the outside one end of rotating cylinder 1 is provided with rolling die spline
Section 5, the other end is provided with rolling die thread segment 7, and rolling die spline segment 5 is by first
End cap 2 is fixed together with rotating cylinder 1, and rolling die thread segment 7 is by the second end cap 10
Sliding bearing 16 match with rotating cylinder 1, rolling die spline segment 5 and rolling die screw thread
It is disposed with phase adjusted structure, in rotating cylinder 1 and rolling die spline segment 5 or rolling between section 7
Being provided with unidirectional separating mechanism between mould thread segment 7, unidirectional separating mechanism is enclosed in right baffle-plate
Between 12 and right baffle plate 11, right baffle-plate 12 and right baffle plate 11 are connected on rotating cylinder 1, left gear
Plate 12 and right baffle plate 11 retrain rolling die thread segment 7 or rolling die spline segment 5 relative to
Rotating cylinder 1 slides axially, and rolling die thread segment 7 or rolling die spline segment 5 can be clockwise
Rotating, when rolling die thread segment 7 rotates counterclockwise, unidirectional separating mechanism is locked, it is impossible to
Rotate counterclockwise.
If the axial width of rolling die thread segment 7 is more than the axial width of rolling die spline segment 5
Degree, the most unidirectional separating mechanism is arranged between rotating cylinder 1 and rolling die thread segment 7；If rolling
The axial width of mould spline segment 5 is more than the axial width of rolling die thread segment 7, the most unidirectional
Separating mechanism is arranged between rotating cylinder 1 and rolling die spline segment 5.
Described unidirectional separating mechanism includes the roller being uniformly distributed 6～10 groups along rotating cylinder 1 circumference
Thimble combines, and the roller thimble combination of each group includes 8, two thimbles 9 and two of a roller
Individual spring 15；Groove is had, a groove and rolling die thread segment 7 or rolling outside rotating cylinder 1
Forming a placement space between the endoporus of mould spline segment 5, this placement space is for placing one
Roller 8, roller 8 is withstood by thimble 9, and the other end of thimble 9 is placed on rotating cylinder 1 and is provided with
Hole in, and be pressed in this hole on the spring 15 placed；When rolling die thread segment 7 or rolling
Rolling mould spline segment 5 when turning clockwise, roller 8 holds greatly movement to placement space, passes through
Thimble 9 compression spring 15, rolling die thread segment 7 or rolling die spline segment 5 can revolve
Turn；When rolling die thread segment 7 or rolling die spline segment 5 rotate counterclockwise, roller 8
Moving to the small end of placement space, roller rigidity locking, unidirectional separating mechanism is locked, rolling die
Tool thread segment 7 or rolling die spline segment 5 cannot rotate counterclockwise.
Described phase adjusted structure includes the turbine 3 being connected on rotating cylinder 1, turbine 3 and snail
The worm screw 4 that bar is installed in fixing cylinder 6 coordinates, and worm screw fixes cylinder 6 one end and rolling die screw thread
Section 7 connects, and worm screw fixes cylinder 6 other end by boss thereon and rolling die spline segment 5
On recesses close, between the two formed can in relative rotation friction pair connect；Rotating cylinder 1
The angle-differentiated dish F of graduation display it is fixed with on the end face of second end cap 10 one end,
The pointer E of graduation display and rolling installation line shaft connect.
The invention have the benefit that
Owing to rolling die spline segment 5 and rolling die thread segment 7 are the parts separated, pass through
Phase adjusted structure realizes phase para-position between rolling die spline segment 5 and rolling die thread segment 7
The adjustment put, only need to change corresponding rolling die flower for different screw threads and spline-shaped
Key section 5 and rolling die thread segment 7, simple in construction, it is easy to manufacturing, versatility is stronger.
Accompanying drawing explanation
Fig. 1 is the front section view of the present invention.
Fig. 2 is the B-B sectional view of Fig. 1.
Fig. 3 is partial enlarged drawing at the D of Fig. 2.
Fig. 4 is the A-A sectional view of Fig. 1.
Fig. 5 is the C direction view of Fig. 1.
Detailed description of the invention
Below in conjunction with the accompanying drawings the present invention is described in detail.
With reference to Fig. 1, a kind of screw thread spline synchronizes rolling phase-adjustable mould structure, including turning
Cylinder 1, rotating cylinder 1 endoporus is connected, outside rotating cylinder 1 by bonded mode and rolling installation line shaft
One end, portion is provided with rolling die spline segment 5, and the other end is provided with rolling die thread segment 7,
Rolling die spline segment 5 is fixed together with rotating cylinder 1 by the first end cap 2, rolling die spiral shell
Stricture of vagina section 7 is matched with rotating cylinder 1 by the sliding bearing 16 on the second end cap 10, rolling die
Phase adjusted structure it is disposed with, rotating cylinder 1 He between spline segment 5 and rolling die thread segment 7
Unidirectional separating mechanism it is provided with between rolling die spline segment 5 or rolling die thread segment 7, unidirectional
Separating mechanism is enclosed between right baffle-plate 12 and right baffle plate 11, right baffle-plate 12 and right baffle plate 11
Being connected on rotating cylinder 1 by bolt, right baffle-plate 12 and right baffle plate 11 retrain rolling die screw thread
Section 7 or rolling die spline segment 5 slide axially relative to rotating cylinder 1, rolling die thread segment 7
Or rolling die spline segment 5 can turn clockwise, when rolling die thread segment 7 revolves counterclockwise
When turning, unidirectional separating mechanism is locked, it is impossible to rotate counterclockwise.
If the axial width of rolling die thread segment 7 is more than the axial width of rolling die spline segment 5
Degree, the most unidirectional separating mechanism is arranged between rotating cylinder 1 and rolling die thread segment 7；If rolling
The axial width of mould spline segment 5 is more than the axial width of rolling die thread segment 7, the most unidirectional
Separating mechanism is arranged between rotating cylinder 1 and rolling die spline segment 5.Rolling die in the present embodiment
The axial width of tool thread segment 7 is more than the axial width of rolling die spline segment 5, unidirectional separation
Mechanism is arranged between rotating cylinder 1 and rolling die thread segment 7.
Seeing figures.1.and.2 and Fig. 3, described unidirectional separating mechanism includes along rotating cylinder 1 circumference
Being uniformly distributed the roller thimble combination of 6～10 groups, the roller thimble combination of each group includes one
8, two thimbles 9 of roller and two springs 15, have groove outside rotating cylinder 1, a groove and rolling
Rolling and form a placement space between the endoporus of mould thread segment 7, this placement space is used for placement one
Individual roller 8, roller 8 is withstood by thimble 9, and the other end of thimble 9 is placed on rotating cylinder 1 and sets
In some holes, and it is pressed in this hole on the spring 15 placed；When rolling die thread segment 7 is suitable
When hour hands rotate, roller 8 holds greatly movement, by thimble 9 compression spring to placement space
15, rolling die thread segment 7 can rotate；When rolling die thread segment 7 rotates counterclockwise,
Roller 8 moves to the small end of placement space, roller rigidity locking, and unidirectional separating mechanism is locked,
Rolling die thread segment 7 cannot rotate counterclockwise.
With reference to Fig. 1, Fig. 4 and Fig. 5, described phase adjusted structure includes being connected to rotating cylinder 1
On turbine 3, the worm screw 4 that turbine 3 and worm screw are installed in fixing cylinder 6 coordinates, and worm screw is fixed
By bearing and the first round nut 13 and the second round nut 14, worm screw 4 is installed in cylinder 6,
Worm screw is fixed cylinder 6 one end and is connected by bolt and rolling die thread segment 7, and worm screw fixes cylinder 6
The other end is closed by the recesses on boss thereon and rolling die spline segment 5, both it
Between formed can in relative rotation friction pair connect；Rotating cylinder 1 is near second end cap 10 one end
The angle-differentiated dish F of graduation display, the pointer E of graduation display it is fixed with on end face
Connect with rolling installation line shaft.
Operation principle of the present invention is:
The screw thread spline rolling die of the present invention is installed on rolling installation line shaft, equipment before adjusting
Shutting down, rolling installation line shaft maintains static, and rotating cylinder 1 maintains static；Rotary worm 4,
Make worm screw fix cylinder 6 under the interaction of turbine 3 and worm screw 4 and drive rolling die thread segment
7 rotate clockwise relative to rotating cylinder 1, the non-locking of unidirectional separating mechanism, rolling die thread segment
7 is rotatable, and thread segment 7 rotates clockwise certain angle relative to rotating cylinder 1, i.e. rolling die
Thread segment 7 have rotated certain angle relative to rolling die spline segment 5；The angle number rotated can
With from graduation display read, i.e. according to pointer E on angle-differentiated dish F indication turn
Before and after Dong, digital meter calculates；After adjusting angle, rolling installation line shaft rotating cylinder 1 is driven to enter
And drive rolling die spline segment 5 and rolling die thread segment 7 to rotate counterclockwise, unidirectional separation
Mechanism is locked, now makes rolling die under the effect that unidirectional separating mechanism and turbine and worm are secondary
Spline segment 5 and rolling die thread segment 7 synchronous axial system.
Claims (4)
1. screw thread spline synchronizes a rolling phase-adjustable mould structure, including rotating cylinder (1),
Rotating cylinder (1) endoporus and rolling installation line shaft connect, it is characterised in that: rotating cylinder (1) is outside
One end is provided with rolling die spline segment (5), and the other end is provided with rolling die thread segment (7),
Rolling die spline segment (5) is fixed together with rotating cylinder (1) by the first end cap (2),
Rolling die thread segment (7) is by the sliding bearing (16) on the second end cap (10) and turns
Cylinder (1) matches, between rolling die spline segment (5) and rolling die thread segment (7)
It is disposed with phase adjusted structure, at rotating cylinder (1) and rolling die spline segment (5) or rolling die
Being provided with unidirectional separating mechanism between tool thread segment (7), unidirectional separating mechanism is enclosed in right baffle-plate
(12) and between right baffle plate (11), right baffle-plate (12) and right baffle plate (11) are connected in and turn
On cylinder (1), right baffle-plate (12) and right baffle plate (11) constraint rolling die thread segment (7)
Or rolling die spline segment (5) slides axially relative to rotating cylinder (1), rolling die thread segment
Or rolling die spline segment (5) can turn clockwise, when rolling die thread segment (7) (7)
When rotating counterclockwise, unidirectional separating mechanism is locked, it is impossible to rotate counterclockwise.
A kind of screw thread spline the most according to claim 1 synchronizes rolling phase-adjustable mould
Lamps structure, it is characterised in that: if the axial width of rolling die thread segment (7) is more than rolling
The axial width of mould spline segment (5), the most unidirectional separating mechanism is arranged on rotating cylinder (1) and rolling
Roll between mould thread segment (7)；If the axial width of rolling die spline segment (5) is more than rolling
Roll the axial width of mould thread segment (7), the most unidirectional separating mechanism be arranged on rotating cylinder (1) and
Between rolling die spline segment (5).
A kind of screw thread spline the most according to claim 1 synchronizes rolling phase-adjustable mould
Lamps structure, it is characterised in that: described unidirectional separating mechanism includes along rotating cylinder (1) circumference all
Even distribution 6～the roller thimble combination of 10 groups, the roller thimble combination of each group includes a rolling
Post (8), two thimbles (9) and two springs (15)；Rotating cylinder (1) outside has groove,
Shape between the endoporus of one groove and rolling die thread segment (7) or rolling die spline segment (5)
Becoming a placement space, this placement space is for placing a roller (8), and roller (8) is pushed up
Pin (9) withstands, and the other end of thimble (9) is placed in the hole that rotating cylinder (1) is provided with,
And on the spring (15) placed in being pressed in this hole；When rolling die thread segment (7) or rolling
When mould spline segment (5) turns clockwise, roller (8) holds greatly movement to placement space,
By thimble (9) compression spring (15), rolling die thread segment (7) or rolling die flower
Key section (5) can rotate；When rolling die thread segment (7) or rolling die spline segment (5)
When rotating counterclockwise, roller (8) moves to the small end of placement space, roller rigidity locking,
Unidirectional separating mechanism is locked, rolling die thread segment (7) or rolling die spline segment (5) nothing
Method rotates counterclockwise.
A kind of screw thread spline the most according to claim 1 synchronizes rolling phase-adjustable mould
Lamps structure, it is characterised in that: described phase adjusted structure includes being connected on rotating cylinder (1)
Turbine (3), turbine (3) and worm screw fix the worm screw (4) installed in cylinder (6) and coordinate,
Worm screw fixes cylinder (6) one end and rolling die thread segment (7) connects, and worm screw fixes cylinder (6)
The other end is closed with the recesses on rolling die spline segment (5) by boss thereon, and two
Formed between person and can connect by friction pair in relative rotation；Rotating cylinder (1) is near the second end cap (10)
The angle-differentiated dish (F) of graduation display, graduation display it is fixed with on the end face of one end
Pointer (E) and rolling installation line shaft connect.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610312232.XA CN105945183B (en) | 2016-05-11 | 2016-05-11 | A kind of synchronous rolling phase-adjustable mould structure of screw thread spline |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610312232.XA CN105945183B (en) | 2016-05-11 | 2016-05-11 | A kind of synchronous rolling phase-adjustable mould structure of screw thread spline |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105945183A true CN105945183A (en) | 2016-09-21 |
| CN105945183B CN105945183B (en) | 2017-08-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610312232.XA Active CN105945183B (en) | 2016-05-11 | 2016-05-11 | A kind of synchronous rolling phase-adjustable mould structure of screw thread spline |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107309380A (en) * | 2017-07-25 | 2017-11-03 | 西安交通大学 | The method that a kind of synchronous rolling die structure of screw thread spline and phase adjustment are combined |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS57193255A (en) * | 1981-05-22 | 1982-11-27 | Hitachi Metals Ltd | Manufacture of roll threaded screw member |
| JPS62267040A (en) * | 1986-05-13 | 1987-11-19 | Kondo Tekko Kk | Working method for external screw |
| CN101439384A (en) * | 2007-11-20 | 2009-05-27 | 神龙汽车有限公司 | Technique for rolling multiple-variety multiple-station spline threaded shaft |
| CN103084521A (en) * | 2013-01-29 | 2013-05-08 | 西安交通大学 | Method for simultaneous roll-forming of threads and splines of shaft parts |
| CN103521665A (en) * | 2013-09-30 | 2014-01-22 | 西安交通大学 | Method for determining mould structure for simultaneously forming threads and splines in rolling mode |
-
2016
- 2016-05-11 CN CN201610312232.XA patent/CN105945183B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS57193255A (en) * | 1981-05-22 | 1982-11-27 | Hitachi Metals Ltd | Manufacture of roll threaded screw member |
| JPS62267040A (en) * | 1986-05-13 | 1987-11-19 | Kondo Tekko Kk | Working method for external screw |
| CN101439384A (en) * | 2007-11-20 | 2009-05-27 | 神龙汽车有限公司 | Technique for rolling multiple-variety multiple-station spline threaded shaft |
| CN103084521A (en) * | 2013-01-29 | 2013-05-08 | 西安交通大学 | Method for simultaneous roll-forming of threads and splines of shaft parts |
| CN103521665A (en) * | 2013-09-30 | 2014-01-22 | 西安交通大学 | Method for determining mould structure for simultaneously forming threads and splines in rolling mode |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107309380A (en) * | 2017-07-25 | 2017-11-03 | 西安交通大学 | The method that a kind of synchronous rolling die structure of screw thread spline and phase adjustment are combined |
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| Publication number | Publication date |
|---|---|
| CN105945183B (en) | 2017-08-25 |
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Effective date of registration: 20221018 Address after: 710115 Room 1035, 1st Floor, Jugou Hongde Building, No. 20, West China Innovation Port, Fengxi New Town, Xixian New District, Xi'an, Shaanxi Patentee after: Shaanxi Gezhi Jingcheng Intelligent Manufacturing Co.,Ltd. Address before: 710049 No. 28, Xianning Road, Xi'an, Shaanxi Patentee before: XI'AN JIAOTONG University Patentee before: RESEARCH INSTITUTE OF XI'AN JIAOTONG University IN SUZHOU |