CN105935854B - A kind of shaped steel makes servicing unit by oneself - Google Patents
A kind of shaped steel makes servicing unit by oneself Download PDFInfo
- Publication number
- CN105935854B CN105935854B CN201610475390.7A CN201610475390A CN105935854B CN 105935854 B CN105935854 B CN 105935854B CN 201610475390 A CN201610475390 A CN 201610475390A CN 105935854 B CN105935854 B CN 105935854B
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- Prior art keywords
- block
- rectangular channel
- shaped steel
- stretching
- side wall
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/02—Iron or ferrous alloys
- B23K2103/04—Steel or steel alloys
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a kind of shaped steel to make servicing unit by oneself, including frame, rotating base, rectangular channel is provided with rotating base, rectangular channel, which slides laterally, is provided with side dependence block, side dependence block holds out against executing agency with side and is connected, at least two tightening devices are additionally provided with rectangular channel, the tightening device leans on block cooperation with positioning side wall and side respectively and clamps steel members, longitudinal sliding motion is provided with longitudinal slide in the frame, longitudinal slide is driven by Longitudinal device, vertical sliding is provided with the lifting seat driven by lifting power plant on longitudinal slide, the cross slide for being provided with and being driven by lateral dynamics device is slid laterally on the lifting seat, the welding machine welded to each panel joining place of the shaped steel in grasping part is installed on the cross slide.The self-control servicing unit can accurately manufacture plurality of specifications, the shaped steel of multiple section shape, and manufacture craft is simple, and manufacture difficulty reduces.
Description
Technical field
The present invention relates to a kind of servicing unit, more particularly to a kind of shaped steel self-control servicing unit.
Background technology
Shaped steel is to be required to use in current many occasions, so for some nonstandard shaped steel, due to can not be in market
Upper purchase, therefore can only make by oneself, conventional shaped steel has T-shaped shaped steel, angle steel, I-shaped shaped steel or channel-section steel.And make at present
These shaped steel are welded using steel plate, operated at present when making these shaped steel it is extremely difficult, steel section size after making,
Profile is also not up to standard, by taking I-shaped shaped steel as an example, first by two wing plates and web according to set of dimensions is provided to solid point, if then adding
Dry bearing diagonal controls welding deformation, keeps shaped steel appearance and size to rigidly fix.Weld seam welding is when using manual welding, therefrom
Between to both sides backstep.And need to avoid bearing diagonal or other auxiliary members, after the completion of web welds with side weld, turn out,
Other 2 weld seams are welded after the same method.Bearing diagonal or other auxiliary members are removed again after the completion of welding.Weld seam welding is worked as
When being welded using submerged-arc welding, the web region of weld side is not added with supporting, and back side web region adds some bearing diagonals to rigidly fix,
Prevent welding deformation.And 4 weld seam welding directions are identical all the time, from the starting the arc on the run-on tab of shaped steel termination, continuous welding, to shaped steel
Arc is ceased on other end end tab.After the completion of web welds with side weld, turn out, after removing bearing diagonal or other auxiliary members, press
Other 2 weld seams are welded according to same method.Whole welding process is very cumbersome, it is necessary to weld bearing diagonal or other auxiliary members,
These bearing diagonals and auxiliary member are also removed after the completion of welding, crator of polishing is troublesome in poeration, and wing plate angular deformation, shaped steel flexing
Deformation is still very big, influences welding product quality.
The content of the invention
The technical problems to be solved by the invention are：A kind of shaped steel self-control servicing unit is provided, the self-control servicing unit can
Accurately to manufacture the shaped steel of plurality of specifications, multiple section shape, and manufacture craft is simple, and manufacture difficulty reduces, outside product
Form quality amount significantly improves.
In order to solve the above technical problems, the technical scheme is that：A kind of shaped steel makes servicing unit, including frame by oneself,
The rotating base that can be rotated around its center line is installed in the frame, the locking machine of locking rotating base is provided with the frame
Structure, the rectangular channel of the opening of Longitudinal extending is provided with the rotating base, one of side wall of the rectangular channel is oriented side
Wall, the bottom land of the rectangular channel, which slides laterally, is provided with the positioning side wall cooperation structure that side leans on block, side dependence block and rectangular channel
Into grasping part, the side dependence block holds out against executing agency with side and is connected, and is additionally provided with the rectangular channel and is in side dependence
At least two tightening devices between block and positioning side wall, the tightening device leans on block cooperation with positioning side wall and side respectively will
Steel members clamp, in the frame longitudinal sliding motion longitudinal slide is installed, longitudinal slide is driven by Longitudinal device, institute
State vertical sliding on longitudinal slide and the lifting seat driven by lifting power plant is installed, installation is slid laterally on the lifting seat
There is the cross slide driven by lateral dynamics device, each panel rank to the shaped steel in grasping part is installed on the cross slide
The welding machine that the place of connecing is welded.
As a kind of preferable scheme, the tightening device includes two stretching blocks, and drive is provided between two stretching blocks
The stretching executing agency of dynamic stretching block move toward one another, the end face outside of two stretching blocks is parallel with positioning side wall, described two supports
The upper surface both sides of tight block are provided with chamfering.
As a kind of preferable scheme, the stretching executing agency includes a double threaded screw, the double threaded screw difference
It is threadedly coupled between two stretching blocks.
As a kind of preferable scheme, the stretching executing agency includes a stretching cylinder, and the two of the stretching cylinder
End is installed between two stretching blocks.
As a kind of preferable scheme, the rotating base includes some pieces of circular end plates being parallel to each other, the round nose
Rectangular aperture is offered on plate, circular end plate is provided centrally with centre bore, some pieces of connecting plates is welded between circular end plate,
Three pieces of frids are welded with the rectangular aperture, three pieces of frids constitute the rectangular channel.
As a kind of preferable scheme, the side, which holds out against executing agency, includes side fastening screw, the side fastening screw
One end is rotatablely installed in another side wall of rectangular channel, is threadedly coupled between the other end and side dependence block of side fastening screw.
As a kind of preferable scheme, the side holds out against executing agency and holds out against cylinder including side, and the side holds out against cylinder peace
Loaded between another side wall for being installed on rectangular channel and side dependence block.
As a kind of preferable scheme, the side leans on and is additionally provided with locking device between block and rectangular channel.
As a kind of preferable scheme, the locking device includes lock-screw, and the bottom land of the rectangular channel is provided with bar
Shape hole, the bearing of trend of the bar hole is consistent with the glide direction of side dependence block, and the lock-screw leans on through bar hole and side
Locked by block and by locking nut.
After employing above-mentioned technical proposal, effect of the invention is：The self-control servicing unit utilizes the square on rotating base
The vertical sheet material and horizontal sheet for forming shaped steel can be placed in rectangular channel by shape groove, and lean on block and tightening device using side
Clamp vertical sheet material and horizontal sheet make its keep needed for shaped steel shape, then welding machine is longitudinally movable, transverse shifting and
Lifting moving, so as to be welded to the joining place between vertical sheet material and horizontal sheet, the shaped steel make by oneself servicing unit without
Other auxiliary blocks of spot welding are needed, welding efficiency is higher, and welding difficulty is low, automatic welding can be achieved, the beam steel shape after welding is more
It is regular.Shaped steel self-control servicing unit can make the shaped steel of various shapes plurality of specifications, such as T-steel, channel-section steel, i shaped steel.
Again because the tightening device includes two stretching blocks, driving stretching block is provided between two stretching blocks and is transported in opposite directions
Dynamic stretching executing agency, the end face outside of two stretching blocks is parallel with positioning side wall, the upper surface two of described two stretching blocks
Side is provided with chamfering, and the tightening device is simple in construction, can drive two stretching block movements using stretching executing agency, pass through
Steel members can be compressed by leaning on block cooperation with positioning side wall and side, and chamfering can avoid weld seam and backing plate.
Again because the rotating base includes some pieces of circular end plates being parallel to each other, rectangle is offered in the circular end plate
Opening, circular end plate is provided centrally with centre bore, is welded with some pieces of connecting plates between circular end plate, at the rectangular aperture
Three pieces of frids are welded with, three pieces of frids constitute the rectangular channel.Rectangular channel manufacture requires bottom plate overall length at one
In plane, positioning side wall requires vertical with bottom plate.The rotary base structure is simple, and manufacturing process technology requires that accessibility is good, system
Cause low.
Locking device is additionally provided between block and rectangular channel because the side leans on again, the locking device can lock side dependence
Block, avoid side from leaning on and gap between block and bottom plate be present and influence gripping and welding for steel members.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the structural representation of the embodiment of the present invention；
Fig. 2 is the structural representation of the rotating base of the embodiment of the present invention；
In accompanying drawing：1. frame；2. rotating base；21. circular end plate；22. connecting plate；23. frid；24. centre bore；25.
Rectangular aperture；3. rectangular channel；4. stretching block；5. stretching executing agency；6. side leans on block；7. side holds out against executing agency；8. locking
Screw；9. longitudinal slide；10. lifting seat；11. welding machine.
Embodiment
Below by specific embodiment, the present invention is described in further detail.
As depicted in figs. 1 and 2, a kind of shaped steel makes servicing unit, including frame 1 by oneself, and being provided with the frame 1 can be around it
The rotating base 2 of center line rotation, the locking mechanism of locking rotating base 2, the locking mechanism lockable are provided with the frame 1
Rotating base 2 makes it be in a suitable angle, facilitates the straight line of welding machine 11 to weld, and the locking mechanism can be lock screw,
The lock hole of several corresponding different angles is may be provided with rotating base 2, lock screw, which is installed in lock hole, to be made
It is locked in frame 1.Certainly, the locking mechanism can also be other structures, for example, locking bearing pin, has or directly rotate bottom
Seat 2 drives with motor, using motor come the position of position rotating base 2.
The rectangular channel 3 of the opening of Longitudinal extending, one of side wall of the rectangular channel 3 are provided with the rotating base 2
To position side wall, the rotating base 2 includes some pieces of circular end plates 21 being parallel to each other, square is offered in the circular end plate 21
Shape opening 25, circular end plate 21 are provided centrally with centre bore 24, some pieces of connecting plates 22, institute are welded between circular end plate 21
State and three pieces of frids 23 are welded with rectangular aperture 25, three pieces of frids 23 constitute the rectangular channel 3.The rotating base 2
Make and be made by the way of welding, made simply, cost is low.
The bottom land of the rectangular channel 3, which slides laterally, is provided with side dependence block 6, and the longitudinal direction described in the present invention makes finger rotate bottom
The length direction of seat 2, corresponding, the width of bottom land is that laterally, the positioning side wall that the side leans on block 6 and rectangular channel 3 is matched somebody with somebody
Conjunction constitutes grasping part, and the side dependence block 6 holds out against executing agency 7 with side and is connected, is additionally provided with and is in the rectangular channel 3
Side leans on block 6 and positions at least two tightening devices between side wall, and the tightening device leans on positioning side wall and side respectively
Block 6, which coordinates, clamps steel members, in the frame 1 longitudinal sliding motion longitudinal slide 9 is installed, longitudinal slide 9 is by longitudinally moving
Power apparatus drives, and vertical sliding is provided with the lifting seat 10 driven by lifting power plant, the lifting on longitudinal slide 9
The cross slide for being provided with and being driven by lateral dynamics device is slid laterally on seat 10, is provided with the cross slide to grasping part
The welding machine 11 that each panel joining place of interior shaped steel is welded.
The tightening device includes two stretching blocks 4, and the move toward one another of driving stretching block 4 is provided between two stretching blocks 4
Stretching executing agency 5, the end face outsides of two stretching blocks 4 is parallel with positioning side wall, and upper surface and the bottom land of stretching block 4 are put down
OK, the upper surface both sides of described two stretching blocks 4 are provided with chamfering, and the chamfering can avoid weld seam or backing plate, certainly, the support
Tight block 4 also can use other structures, such as the upper surface both sides of stretching block to be arranged to breach, equally also can such as that weld seam or
Backing plate.
Wherein, in the present embodiment, the stretching executing agency 5 includes a double threaded screw, the double threaded screw respectively with
It is threadedly coupled between two stretching blocks 4.Mutually drawn close with the i.e. adjustable stretching block 4 of instrument rotation double threaded screw or mutually divided
From realizing stretching.Certainly, the stretching executing agency 5 can also use other mechanisms, such as may include a stretching cylinder, institute
The both ends for stating stretching cylinder are installed between two stretching blocks 4, and stretching can be achieved using stretching cylinder, and stretching cylinder also may be used
Substituted using oil cylinder.It is general, it is necessary to the length of the shaped steel made it is longer, it is necessary at least two tightening devices just achievable stretching is determined
Position, equally, the quantity that side leans on block 6 are also required at least two just achievable side compressions.
The side, which holds out against executing agency 7, includes side fastening screw, and one end of the side fastening screw is rotatablely installed in rectangle
In another side wall of groove 3, it is threadedly coupled between the other end and side dependence block 6 of side fastening screw.Using side fastening screw with
Side forms screw-nut body between leaning on block 6, and adjustable side leans on the position of block 6.Certainly, the side holds out against executing agency
7, which may also include side, holds out against cylinder, and the side holds out against another side wall and side dependence block 6 that cylinder is installed on rectangular channel 3
Between.Holding out against cylinder using side can realize that side leans on the driving of block 6.
The side leans on and is additionally provided with locking device between block and rectangular channel 3.The locking device includes lock-screw 8,
The bottom land of the rectangular channel 3 is provided with bar hole, and the bearing of trend of the bar hole is consistent with the glide direction of side dependence block 6, institute
Lock-screw 8 is stated to lean on block 6 through bar hole and side and lock by locking nut.The lock-screw 8 can be in the model of bar hole
Interior slip is enclosed, is moved so as to facilitate side to lean on block 6 in certain scope, and locking nut is tightened again after moving into place
Side dependence block 6 is locked.
The sliding type of above-mentioned longitudinal slide 9 realizes that longitudinal slide 9 is led installed in straight line in the form of line slideway
Longitudinal sliding motion is realized on rail, Longitudinal device can then use chain and sprocket wheel realizes traction drive, or can use same
Step band driving.And lifting seat 10 can then use upright guide rail or vertical guide rod to realize vertical lifting, the lifting power plant can
For cylinder or linear electric motors, and lateral dynamics device also can use linear electric motors or cylinder to drive.
The present invention operation principle be：For the present invention by taking I-steel as an example, I-steel has two vertical sheet materials and a water
Flat-sheet material, one of them vertical sheet material are rested in positioning side wall, and then horizontal sheet is placed on the upper surface of stretching block 4,
Then another vertical sheet material is placed on the opposite side of horizontal sheet and rests on side and leaned on block 6, regulation side leans on the He of block 6
Stretching block 4 makes three blocks of sheet materials into regular I-shaped, between horizontal sheet and vertical sheet material accurate positioning be mutually perpendicular to, thus
Solderable I-steel is in the joining place on top, after the joining place for welding top, I-steel conversion position is made to be in down originally
Upward, and the joining place on top has been welded into weld seam to the joining place of side, then welding can complete I-steel in the same way
Making.
Certainly, when shaped steel is T-steel, one block of vertical sheet material has now been lacked, and side leans on block 6 and just rests on horizontal sheet
End.The self-control servicing unit can make different size, shaped steel of different shapes, form each sheet material of shaped steel by accurately fixed
Position, and automatic welding is realized using welding, the manufacturing process of shaped steel is greatly simplify, improves the producing efficiency of shaped steel, is made
The shaped steel made also more standard.
Claims (4)
1. a kind of shaped steel makes servicing unit by oneself, it is characterised in that：Including frame, being provided with the frame can revolve around its center line
The rotating base turned, the locking mechanism of locking rotating base is provided with the frame, longitudinal direction is provided with the rotating base and is prolonged
The rectangular channel for the opening stretched, one of side wall of the rectangular channel is positioning side wall, and the bottom land of the rectangular channel slides laterally peace
Block is leaned on equipped with side, the side leans on block and the positioning side wall cooperation of rectangular channel constitutes grasping part, and the side leans on block and side
Executing agency's connection is held out against, at least two stretchings being between side dependence block and positioning side wall are additionally provided with the rectangular channel
Device, the tightening device lean on block cooperation with positioning side wall and side respectively and clamp steel members, longitudinally slided in the frame
Dynamic to be provided with longitudinal slide, longitudinal slide is driven by Longitudinal device, on longitudinal slide vertical sliding be provided with by
The lifting seat of lifting power plant driving, slides laterally that to be provided with the transverse direction driven by lateral dynamics device sliding on the lifting seat
, the welding machine welded to each panel joining place of the shaped steel in grasping part, the stretching are installed on the cross slide
Device includes two stretching blocks, be provided between two stretching blocks driving stretching block move toward one another stretching executing agency, two
The end face outside of stretching block is parallel with positioning side wall, and the upper surface both sides of described two stretching blocks are provided with chamfering, the support
Tight executing agency includes a double threaded screw, and the double threaded screw is threadedly coupled between two stretching blocks respectively, the rotation
Base includes some pieces of circular end plates being parallel to each other, and offers rectangular aperture in the circular end plate, the center of circular end plate is set
Centre bore is equipped with, some pieces of connecting plates are welded between circular end plate, is welded with three pieces of frids at the rectangular aperture, described three
Block frid constitutes the rectangular channel, and the side, which holds out against executing agency, includes side fastening screw, one end of the side fastening screw
It is rotatablely installed in another side wall of rectangular channel, is threadedly coupled between the other end and side dependence block of side fastening screw.
A kind of 2. shaped steel self-control servicing unit as claimed in claim 1, it is characterised in that：The side, which holds out against executing agency, to be included
Side holds out against cylinder, and the side holds out against cylinder and is installed between another side wall of rectangular channel and side dependence block.
A kind of 3. shaped steel self-control servicing unit as claimed in claim 2, it is characterised in that：The side lean on block and rectangular channel it
Between be additionally provided with locking device.
A kind of 4. shaped steel self-control servicing unit as claimed in claim 3, it is characterised in that：The locking device includes locking screw
Nail, the bottom land of the rectangular channel are provided with bar hole, and the bearing of trend of the bar hole is consistent with the glide direction of side dependence block, institute
Lock-screw is stated to lean on block through bar hole and side and lock by locking nut.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610475390.7A CN105935854B (en) | 2016-06-27 | 2016-06-27 | A kind of shaped steel makes servicing unit by oneself |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610475390.7A CN105935854B (en) | 2016-06-27 | 2016-06-27 | A kind of shaped steel makes servicing unit by oneself |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105935854A CN105935854A (en) | 2016-09-14 |
| CN105935854B true CN105935854B (en) | 2018-01-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610475390.7A Active CN105935854B (en) | 2016-06-27 | 2016-06-27 | A kind of shaped steel makes servicing unit by oneself |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107855628B (en) * | 2017-12-06 | 2023-10-31 | 安徽马钢设备检修有限公司 | Simple and easy fixed amortization wheel welding isolated plant |
| CN108788598B (en) * | 2018-06-19 | 2020-05-12 | 滦县众兴钢构有限公司 | T-shaped steel overturning system and using method thereof |
| CN110449818B (en) * | 2019-09-06 | 2024-06-25 | 智迈德股份有限公司 | Automatic turning device of shaped steel |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201586853U (en) * | 2010-01-12 | 2010-09-22 | 山东建筑大学 | T-shaped structure welding experiment fixture |
| CN202763579U (en) * | 2012-09-27 | 2013-03-06 | 济南天辰铝机制造有限公司 | Profile steel overturning device |
| CN203853734U (en) * | 2014-04-30 | 2014-10-01 | 中国核工业华兴建设有限公司 | Nuclear power profile steel welding tilter |
| CN204094389U (en) * | 2014-09-02 | 2015-01-14 | 河南省金华夏钢结构工程有限公司 | A kind of welded H section steel bracing frame |
| CN205703075U (en) * | 2016-06-27 | 2016-11-23 | 江苏中核利柏特股份有限公司 | A kind of shaped steel self-control auxiliary device |
-
2016
- 2016-06-27 CN CN201610475390.7A patent/CN105935854B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201586853U (en) * | 2010-01-12 | 2010-09-22 | 山东建筑大学 | T-shaped structure welding experiment fixture |
| CN202763579U (en) * | 2012-09-27 | 2013-03-06 | 济南天辰铝机制造有限公司 | Profile steel overturning device |
| CN203853734U (en) * | 2014-04-30 | 2014-10-01 | 中国核工业华兴建设有限公司 | Nuclear power profile steel welding tilter |
| CN204094389U (en) * | 2014-09-02 | 2015-01-14 | 河南省金华夏钢结构工程有限公司 | A kind of welded H section steel bracing frame |
| CN205703075U (en) * | 2016-06-27 | 2016-11-23 | 江苏中核利柏特股份有限公司 | A kind of shaped steel self-control auxiliary device |
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| Publication number | Publication date |
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| CN105935854A (en) | 2016-09-14 |
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