CN105935854A - Self-manufacturing auxiliary device for section steel - Google Patents

Self-manufacturing auxiliary device for section steel Download PDF

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Publication number
CN105935854A
CN105935854A CN201610475390.7A CN201610475390A CN105935854A CN 105935854 A CN105935854 A CN 105935854A CN 201610475390 A CN201610475390 A CN 201610475390A CN 105935854 A CN105935854 A CN 105935854A
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CN
China
Prior art keywords
block
stretching
shaped steel
auxiliary device
rectangular channel
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Application number
CN201610475390.7A
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Chinese (zh)
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CN105935854B (en
Inventor
陈杰恒
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JIANGSU CHINA NUCLEAR INDUSTRY LIBERT Inc
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JIANGSU CHINA NUCLEAR INDUSTRY LIBERT Inc
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Priority to CN201610475390.7A priority Critical patent/CN105935854B/en
Publication of CN105935854A publication Critical patent/CN105935854A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/0426Fixtures for other work
    • B23K37/0435Clamps
    • B23K37/0443Jigs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00Materials to be soldered, welded or cut
    • B23K2103/02Iron or ferrous alloys
    • B23K2103/04Steel or steel alloys

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)

Abstract

The invention discloses a self-manufacturing auxiliary device for section steel. The self-manufacturing auxiliary device comprises a rack and a rotary base, wherein a rectangular groove is formed in the rotary base; a side leaning block is mounted in the rectangular groove in a transverse sliding manner and connected with a side top-fastening actuator; at least two bracing devices are also arranged in the rectangular groove, and matched with a positioning side wall and the side leaning block to clamp a section steel part; a vertical sliding seat is mounted on the rack in a vertical sliding manner and driven by a vertical power unit; a lifting seat driven by a lifting power unit is mounted on the vertical sliding seat in a vertical sliding manner; a transverse sliding seat driven by a transverse power unit is mounted on the lifting seat in a transverse sliding manner; and a welding machine for welding at the joints among all plates of the section steel in a clamping space is mounted on the transverse sliding seat. The self-manufacturing auxiliary device can be utilized for correctly manufacturing section steel products of various specifications and various section shapes, and is simple in manufacturing process and lower in manufacturing difficulty.

Description

A kind of shaped steel self-control auxiliary device
Technical field
The present invention relates to a kind of auxiliary device, particularly relate to a kind of shaped steel self-control auxiliary device.
Background technology
Shaped steel is to be required to use in the most many occasions arrive, so for some nonstandard shaped steel, by In buying on the market, therefore can only make by oneself, conventional shaped steel have T-shaped shaped steel, angle steel, I-shaped shaped steel or channel-section steel.And make these shaped steel at present and all utilize Plate Welding to form, mesh Before operate extremely difficult when making these shaped steel, steel section size, profile after making are marked the most not Standard, as a example by I-shaped shaped steel, first by solid to two wing plates and web size group to point according to the rules, then Add some bearing diagonals to rigidly fix, control welding deformation, keep shaped steel overall dimensions.Weld seam Weld when using manual welding, from centre to both sides backstep.And need to dodge bearing diagonal or its His auxiliary member, after web has welded with side weld, turns out, and welding is another after the same method Outer 2 weld seams.Again bearing diagonal or other auxiliary members are removed after having welded.Weld seam welding is when adopting When welding with submerged-arc welding, the web region of weld side be not added with support, back side web region add some tiltedly Support to rigidly fix, prevent welding deformation.And 4 weld seam welding directions are the most identical, from type The starting the arc on the run-on tab of steel termination, welds continuously, ceases arc on shaped steel other end end tab.Web is same After side weld has welded, turn out, after removing bearing diagonal or other auxiliary members, according to same Method welds other 2 weld seams.Whole welding process is the most loaded down with trivial details, need weld bearing diagonal or its His auxiliary member, also to remove these bearing diagonals and auxiliary member after having welded, crator of polishing, operation Trouble, and wing plate angular deformation, the deformation of shaped steel flexing are the most greatly, affect welding product quality.
Summary of the invention
The technical problem to be solved is: provide a kind of shaped steel self-control auxiliary device, should be certainly Auxiliary device processed can manufacture plurality of specifications, the shaped steel of multiple section shape accurately, and makes work Skill is simple, and manufacture difficulty reduces, and the type quality of product significantly improves.
For solving above-mentioned technical problem, the technical scheme is that a kind of shaped steel self-control auxiliary dress Put, including frame, described frame is provided with the rotating base that can rotate around its centrage, this machine It is provided with the locking mechanism of locking rotating base on frame, described rotating base is provided with longitudinal extension The rectangular channel of opening, one of them sidewall of this rectangular channel is location sidewall, described rectangular channel Bottom land slides laterally and is provided with side dependence block, and this side leans on block and coordinates structure with the location sidewall of rectangular channel Grasping part, described side dependence block has been become to hold out against actuator with side and be connected, in described rectangular channel also Being provided with at least two tightening device being between side dependence block and location sidewall, described stretching fills Put to coordinate with location sidewall and side dependence block respectively and steel members is clamped, the most sliding in described frame Moving and be provided with longitudinal slide, this longitudinal direction slide is driven by Longitudinal device, on described longitudinal slide Vertically it is slidably fitted with the elevating bracket driven by lifting power plant, described elevating bracket slides laterally The cross slide driven by lateral dynamics device is installed, this cross slide is provided with to clamping sky Each panel joining place of interior shaped steel carries out the welding machine welded.
As the preferred scheme of one, described tightening device includes two stretching blocks, two stretching blocks Between be provided with drive stretching block move toward one another stretching actuator, the outboard end of two stretching blocks Face is parallel with location sidewall, and the both sides, upper surface of said two stretching block are provided with chamfering.
As the preferred scheme of one, described stretching actuator includes a double threaded screw, described Double threaded screw is threadeded with between two stretching blocks respectively.
As the preferred scheme of one, described stretching actuator includes a stretching cylinder, described The two ends of stretching cylinder are installed between two stretching blocks.
As the preferred scheme of one, described rotating base includes the some pieces of round noses being parallel to each other Plate, this circular end plate offers rectangular aperture, circular end plate be provided centrally with centre bore, circle It is welded with some pieces of connecting plates between shape end plate, at described rectangular aperture, is welded with three pieces of frids, institute State three pieces of frids and constitute described rectangular channel.
As the preferred scheme of one, described side holds out against actuator and includes side fastening screw, described One end of side fastening screw rotates and is installed on another sidewall of rectangular channel, side fastening screw another One end leans on side threadeds between block.
As the preferred scheme of one, described side holds out against actuator and includes that side holds out against cylinder, described Side holds out against cylinder and is installed between another sidewall of rectangular channel and side dependence block.
As the preferred scheme of one, described side leans on and is additionally provided with locking dress between block and rectangular channel Put.
As the preferred scheme of one, described locking device includes lock-screw, described rectangular channel Bottom land is provided with bar hole, and the glide direction that the bearing of trend of this bar hole leans on block with side is consistent, Described lock-screw is leaned on block through bar hole and side and is locked by locking nut.
After have employed technique scheme, the effect of the present invention is: this self-control auxiliary device utilizes rotation Turn the rectangular channel on base and the vertical sheet material of composition shaped steel and horizontal sheet can be placed on rectangle In groove, and side dependence block and the tightening device vertical sheet material of clamping and horizontal sheet is utilized to make it keep institute The shape of shaped steel needed, then welding machine is longitudinally movable, transverse shifting and lifting moving, thus can Joining place between vertical sheet material and horizontal sheet is welded, this shaped steel self-control auxiliary device without Needing other auxiliary block of spot welding, welding efficiency is higher, and welding difficulty is low, can realize automatic welding, weldering Beam steel shape after connecing is more regular.This shaped steel self-control auxiliary device can make the multiple rule of various shape The shaped steel of lattice, such as T-steel, channel-section steel, i shaped steel etc..
Include two stretching blocks due to described tightening device again, between two stretching blocks, be provided with driving The stretching actuator of stretching block move toward one another, the end face outside of two stretching blocks is put down with location sidewall OK, the both sides, upper surface of said two stretching block are provided with chamfering, this tightening device simple in construction, Utilize stretching actuator that two stretching blocks can be driven to move, by leaning on location sidewall and side Block coordinates can be with compact type steel part, and chamfering can dodge weld seam and backing plate.
The some pieces of circular end plate being parallel to each other, this circular end plate is included again due to described rotating base On offer rectangular aperture, circular end plate be provided centrally with centre bore, between circular end plate weld Having some pieces of connecting plates, be welded with three pieces of frids at described rectangular aperture, described three pieces of frids are constituted Described rectangular channel.This rectangular channel manufacture requirements base plate overall length in one plane, positions sidewall Require vertical with base plate.This rotary base structure is simple, and manufacturing process technology requires that accessibility is good, Low cost of manufacture.
It is additionally provided with locking device between block and rectangular channel again, this locking device owing to described side leans on Side can be locked and lean on block, it is to avoid side leans on and there is gap between block and base plate and effect type steel part Grip and weld.
Accompanying drawing explanation
The present invention is further described with embodiment below in conjunction with the accompanying drawings.
Fig. 1 is the structural representation of the embodiment of the present invention;
Fig. 2 is the structural representation of the rotating base of the embodiment of the present invention;
In accompanying drawing: 1. frame;2. rotating base;21. circular end plate;22. connecting plates;23. frids; 24. centre bores;25. rectangular apertures;3. rectangular channel;4. stretching block;5. stretching actuator;6. side Lean on block;7. side holds out against actuator;8. lock-screw;9. longitudinal slide;10. elevating bracket;11. Welding machine.
Detailed description of the invention
Below by specific embodiment, the present invention is described in further detail.
As depicted in figs. 1 and 2, a kind of shaped steel self-control auxiliary device, including frame 1, described machine The rotating base 2 that can rotate around its centrage is installed on frame 1, this frame 1 is provided with locking The locking mechanism of rotating base 2, this locking mechanism lockable rotating base 2 makes it be in a conjunction Suitable angle, facilitates welding machine 11 straight line to weld, and this locking mechanism can be lock screw, i.e. exists The lock hole of several corresponding different angles can be provided with on rotating base 2, lock screw is installed It is made to be locked in frame 1 in lock hole.Certainly, this locking mechanism can be also other structures, Such as, lock bearing pin, have or directly rotating base 2 drives with motor, utilize motor to position The position of rotating base 2.
The rectangular channel 3 of the opening of longitudinal extension it is provided with, this rectangular channel 3 on described rotating base 2 One of them sidewall for location sidewall, described rotating base 2 includes the some pieces of circles being parallel to each other Shape end plate 21, this circular end plate 21 offers rectangular aperture 25, the center of circular end plate 21 It is provided with centre bore 24, between circular end plate 21, is welded with some pieces of connecting plates 22, described rectangle Being welded with three pieces of frids 23 at opening 25, described three pieces of frids 23 constitute described rectangular channel 3. Making of this rotating base 2 uses the mode of welding to make, and makes simple, low cost.
The bottom land of described rectangular channel 3 slides laterally and is provided with side dependence block 6, described in the present invention Longitudinally make the length direction of finger rotating base 2, correspondence, the width of bottom land is laterally, This side leans on block 6 and coordinates with the location sidewall of rectangular channel 3 and constitute grasping part, the dependence of described side Block 6 holds out against actuator 7 and is connected with side, is additionally provided with and is in side dependence block in described rectangular channel 3 6 and location sidewall between at least two tightening device, described tightening device respectively with location sidewall Leaning on block 6 with side to coordinate steel members clamping, in described frame 1, longitudinal sliding motion is provided with longitudinal direction Slide 9, this longitudinal direction slide 9 is driven by Longitudinal device, and described longitudinal slide 9 is vertically slided Move and the elevating bracket 10 driven by lifting power plant is installed, described elevating bracket 10 slides laterally The cross slide driven by lateral dynamics device is installed, this cross slide is provided with to clamping sky Each panel joining place of interior shaped steel carries out the welding machine 11 welded.
Described tightening device includes two stretching blocks 4, is provided with driving support between two stretching blocks 4 The stretching actuator 5 of tight block 4 move toward one another, the end face outside of two stretching blocks 4 and oriented side Wall is parallel, and the upper surface of stretching block 4 is parallel with bottom land, the upper surface two of said two stretching block 4 Side is provided with chamfering, and this chamfering can dodge weld seam or backing plate, and certainly, this stretching block 4 also may be used The both sides, upper surface using other structures, such as stretching block are arranged to breach, the most also can such as that Individual weld seam or backing plate.
Wherein, in the present embodiment, described stretching actuator 5 includes a double threaded screw, described Double threaded screw is threadeded with between two stretching blocks 4 respectively.Double threaded screw is rotated with instrument Regulation stretching block 4 is mutually drawn close or is separated from each other, it is achieved stretching.Certainly, described stretching performs Mechanism 5 also can use other mechanisms, such as, can include a stretching cylinder, described stretching cylinder Two ends are installed between two stretching blocks 4, utilize stretching cylinder can realize stretching, and stretching gas Cylinder may be used without oil cylinder and substitutes.Typically, the length needing the shaped steel of making is longer, needs at least two Individual tightening device just can realize stretching location, and equally, side leans on the quantity of block 6 and is also required at least two Individual just can realize side compression.
Described side holds out against actuator 7 and includes that side fastening screw, one end of described side fastening screw turn Moving and be installed on another sidewall of rectangular channel 3, the other end of side fastening screw leans on block 6 with side Between threaded.Utilize side fastening screw and side to lean between block 6 and define screw-nut body, Adjustable side leans on the position of block 6.Certainly, described side holds out against actuator 7 and may also include top, side Tight cylinder, described side holds out against cylinder and is installed on another sidewall and the side dependence of rectangular channel 3 Between block 6.Utilize side to hold out against cylinder and can realize the driving of side dependence block 6.
Described side leans on and is additionally provided with locking device between block and rectangular channel 3.Described locking device bag Including lock-screw 8, the bottom land of described rectangular channel 3 is provided with bar hole, the extension side of this bar hole Consistent to the glide direction leaning on block 6 with side, described lock-screw 8 leans on through bar hole and side Block 6 and being locked by locking nut.This lock-screw 8 can slide in the range of bar hole, from And facilitate side to lean on block 6 and move in certain scope, and after moving into place, tighten locking screw again Side can be leaned on block 6 and lock by mother.
The sliding type of above-mentioned longitudinal slide 9 uses the form of line slideway to realize, longitudinal slide 9 are arranged on line slideway and realize longitudinal sliding motion, and Longitudinal device then can use chain and sprocket wheel Realize traction drive, or Timing Belt can be used to drive.Elevating bracket 10 then can use perpendicular Straight guide or vertically guide rod realize vertical lifting, and this lifting power plant can be cylinder or straight line Motor, and lateral dynamics device may be used without linear electric motors or air cylinder driven.
The operation principle of the present invention is: the present invention is as a example by I-steel, and I-steel has two vertically Sheet material and a horizontal sheet, one of them vertical sheet material rests on the sidewall of location, then level Sheet material is placed on the upper surface of stretching block 4, then another vertical sheet material is placed on horizontal plate The opposite side of material also rests on side and leans on block 6, and regulation side leans on block 6 and stretching block 4 makes three pieces Sheet material becomes regular I-shaped, and between horizontal sheet and vertically sheet material, accurate positioning is mutually perpendicular to, this Sample is in the joining place on top with regard to solderable I-steel, after the joining place above welding, by I-steel Dislocation makes the joining place that is originally below upward, and the joining place on top has been welded into weldering Seam, then welding can complete the making of I-steel in the same way.
Certainly, when shaped steel is T-steel, has now lacked one block of vertical sheet material, and side has just leaned on block 6 Rest on the end of horizontal sheet.This self-control auxiliary device can make different size, not similar shape The shaped steel of shape, each sheet material of composition shaped steel is accurately positioned, and utilizes welding to realize automatic welding, Greatly simplify the manufacturing process of shaped steel, improve the make efficiency of shaped steel, the shaped steel produced The most more standard.

Claims (9)

1. a shaped steel self-control auxiliary device, it is characterised in that: include frame, described frame is pacified Equipped with the rotating base that can rotate around its centrage, this frame is provided with the lock of locking rotating base Determine mechanism, described rotating base is provided with the rectangular channel of the opening of longitudinal extension, this rectangular channel One of them sidewall is location sidewall, and the bottom land of described rectangular channel slides laterally and is provided with side dependence Block, this side leans on block and coordinates with the location sidewall of rectangular channel and constitute grasping part, the dependence of described side Block holds out against actuator with side and is connected, and is additionally provided with and is in side dependence block and location in described rectangular channel At least two tightening device between sidewall, described tightening device leans on location sidewall and side respectively Block coordinates steel members clamping, and in described frame, longitudinal sliding motion is provided with longitudinal slide, and this is longitudinally Slide is driven by Longitudinal device, and described longitudinal slide is vertically slidably fitted with by lifting drive The elevating bracket that device drives, described elevating bracket slides laterally be provided with and is driven by lateral dynamics device Cross slide, this cross slide is provided with each panel joining place to the shaped steel in grasping part Carry out the welding machine welded.
2. a kind of shaped steel self-control auxiliary device as claimed in claim 1, it is characterised in that: described Tightening device includes two stretching blocks, is provided with driving stretching block move toward one another between two stretching blocks Stretching actuator, the end face outside of two stretching blocks with location sidewall parallel, said two support The both sides, upper surface of tight block are provided with chamfering.
3. a kind of shaped steel self-control auxiliary device as claimed in claim 2, it is characterised in that: described Stretching actuator includes a double threaded screw, and described double threaded screw is respectively and between two stretching blocks Threaded.
4. a kind of shaped steel self-control auxiliary device as claimed in claim 3, it is characterised in that: described Stretching actuator includes that a stretching cylinder, the two ends of described stretching cylinder are installed on two stretchings Between block.
5. a kind of shaped steel self-control auxiliary device as described in any one of Claims 1-4, its feature It is: described rotating base includes the some pieces of circular end plate being parallel to each other, and this circular end plate is opened Be provided with rectangular aperture, circular end plate be provided centrally with centre bore, if being welded with between circular end plate Dry block connecting plate, is welded with three pieces of frids at described rectangular aperture, described three pieces of frids constitute institute State rectangular channel.
6. a kind of shaped steel self-control auxiliary device as claimed in claim 5, it is characterised in that: described Side holds out against actuator and includes side fastening screw, and one end of described side fastening screw rotates and is installed on square On another sidewall of shape groove, the other end of side fastening screw leans on side threadeds between block.
7. a kind of shaped steel self-control auxiliary device as claimed in claim 5, it is characterised in that: described Side holds out against actuator and includes that side holds out against cylinder, and described side holds out against cylinder and is installed on rectangular channel Another sidewall and side lean between block.
8. a kind of shaped steel self-control auxiliary device as claimed in claim 5, it is characterised in that: described Side leans on and is additionally provided with locking device between block and rectangular channel.
9. a kind of shaped steel self-control auxiliary device as claimed in claim 8, it is characterised in that: described Locking device includes that lock-screw, the bottom land of described rectangular channel are provided with bar hole, this bar hole The glide direction that bearing of trend leans on block with side is consistent, and described lock-screw leans on through bar hole and side Lock by block and by locking nut.
CN201610475390.7A 2016-06-27 2016-06-27 A kind of shaped steel makes servicing unit by oneself Active CN105935854B (en)

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CN105935854B CN105935854B (en) 2018-01-26

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107855628A (en) * 2017-12-06 2018-03-30 安徽马钢设备检修有限公司 A kind of easy fixed noise reduction wheel welding special purpose device
CN108788598A (en) * 2018-06-19 2018-11-13 滦县众兴钢构有限公司 T-steel overturns system and its application method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201586853U (en) * 2010-01-12 2010-09-22 山东建筑大学 T-shaped structure welding experiment fixture
CN202763579U (en) * 2012-09-27 2013-03-06 济南天辰铝机制造有限公司 Profile steel overturning device
CN203853734U (en) * 2014-04-30 2014-10-01 中国核工业华兴建设有限公司 Nuclear power profile steel welding tilter
CN204094389U (en) * 2014-09-02 2015-01-14 河南省金华夏钢结构工程有限公司 A kind of welded H section steel bracing frame
CN205703075U (en) * 2016-06-27 2016-11-23 江苏中核利柏特股份有限公司 A kind of shaped steel self-control auxiliary device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201586853U (en) * 2010-01-12 2010-09-22 山东建筑大学 T-shaped structure welding experiment fixture
CN202763579U (en) * 2012-09-27 2013-03-06 济南天辰铝机制造有限公司 Profile steel overturning device
CN203853734U (en) * 2014-04-30 2014-10-01 中国核工业华兴建设有限公司 Nuclear power profile steel welding tilter
CN204094389U (en) * 2014-09-02 2015-01-14 河南省金华夏钢结构工程有限公司 A kind of welded H section steel bracing frame
CN205703075U (en) * 2016-06-27 2016-11-23 江苏中核利柏特股份有限公司 A kind of shaped steel self-control auxiliary device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107855628A (en) * 2017-12-06 2018-03-30 安徽马钢设备检修有限公司 A kind of easy fixed noise reduction wheel welding special purpose device
CN107855628B (en) * 2017-12-06 2023-10-31 安徽马钢设备检修有限公司 Simple and easy fixed amortization wheel welding isolated plant
CN108788598A (en) * 2018-06-19 2018-11-13 滦县众兴钢构有限公司 T-steel overturns system and its application method

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