CN105925874B - A kind of preparation method of the alloy component of bending robotic arm - Google Patents

A kind of preparation method of the alloy component of bending robotic arm Download PDF

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Publication number
CN105925874B
CN105925874B CN201610247504.2A CN201610247504A CN105925874B CN 105925874 B CN105925874 B CN 105925874B CN 201610247504 A CN201610247504 A CN 201610247504A CN 105925874 B CN105925874 B CN 105925874B
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bending
robotic arm
alloy
preparation
alloy component
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CN105925874A (en
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程士弟
程华
俞烨
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Hexian Longsheng Precision Machinery Co Ltd
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Hexian Longsheng Precision Machinery Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C37/00Cast-iron alloys
    • C22C37/10Cast-iron alloys containing aluminium or silicon
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/18Hardening; Quenching with or without subsequent tempering
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D5/00Heat treatments of cast-iron
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/08Making cast-iron alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C37/00Cast-iron alloys
    • C22C37/06Cast-iron alloys containing chromium
    • C22C37/08Cast-iron alloys containing chromium with nickel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Heat Treatment Of Articles (AREA)
  • Manipulator (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
  • Heat Treatment Of Steel (AREA)

Abstract

The present invention provides a kind of preparation method of the alloy component of bending robotic arm, and the weight percent composition of raw material is:C 2.3 2.6%, Si 0.4 0.7%, Mn 1.1 1.7%, Ni 0.9 1.2%, Cr 2.2 2.7%, Mo 0.5 0.7%, Ti 1.1 1.7%, Be 0.2 0.4%, rare earth 0.4 0.7%, Al 0.8 1.1%, Fe and the not removable impurity component of Nb 0.6 0.9% and surplus.Multiple element Ni, Cr, Ti for being added in raw material can not only increase the structural strength of mechanical arm, its wearability can also be strengthened simultaneously, and in preparation method, it can effectively realize and not form destruction to structural strength, do not cause damage, method is applied to industrialized production and processing, can be further generalized application.

Description

A kind of preparation method of the alloy component of bending robotic arm
Technical field
The present invention relates to mechanical equipment component Material Field, and in particular to a kind of preparation of the alloy component of bending robotic arm Method.
Background technology
With present industrialization, information-based development, people are for industrialized production requirement also more and more higher, for behaviour The required precision of work is also higher, due to avoiding the working strength of people from increasing so that is carrying out industrial accuracy device During processing, usually operated using some mechanical arms, labor intensity can be reduced, and can is improved for production requirement Accuracy needs.
Mechanical arm is high-precision, high speed glue dispensing machine hand.The corresponding small lot mode of production, improves production efficiency.Except dispensing Outside operation, uv irradiations can be corresponded to, part is placed, screw locking, the various work such as circuit board cutting.But present mechanical arm While using producing, mechanical arm is can frequently result in the process of running, especially for bending mechanical arm in long-term work Under state, excessive abrasion usually is produced in connecting portion, ultimately results in mechanical arm when carrying out operation operation, mechanical strength drop Low, precision declines, and influences production effect.
The content of the invention
In view of the shortcomings of the prior art, the invention provides a kind of alloy component of bending robotic arm and preparation method thereof, So that the wearability and structural strength of bending robotic arm are further lifted, application can be further generalized.
To realize object above, the present invention is achieved by the following technical programs:
A kind of alloy component of bending robotic arm, the weight percent composition of raw material are:C2.3-2.6%, Si 0.4- 0.7%th, Mn 1.1-1.7%, Ni 0.9-1.2%, Cr 2.2-2.7%, Mo0.5-0.7%, Ti 1.1-1.7%, Be 0.2- 0.4%th, the Fe of rare earth 0.4-0.7%, Al 0.8-1.1%, Nb0.6-0.9% and surplus and not removable impurity component.
Preferably, the weight percent composition of raw material is:C 2.3-2.5%, Si 0.5-0.7%, Mn1.2-1.6%, Ni 0.9-1.1%, Cr 2.3-2.6%, Mo 0.6-0.7%, Ti 1.3-1.7%, Be0.3-0.4%, rare earth 0.4-0.6%, Al The Fe and not removable impurity component of 0.9-1.1%, Nb 0.6-0.8% and surplus.
Preferably, the weight percent composition of raw material is:C 2.4%, Si 0.6%, Mn 1.5%, Ni 0.9%, Cr 2.4%th, the Fe of Mo 0.6%, Ti 1.5%, Be 0.4%, rare earth 0.6%, Al 1.0%, Nb 0.8% and surplus and not Removable impurity component.
The preparation method of described bending robotic arm alloy component, operating procedure are as follows:
1) melting:Raw material ferrochrome, ferromanganese, ferronickel, molybdenum-iron and the scrap iron containing each element are placed in high temperature furnace and added Hot smelting processing;
2) Metamorphism treatment:Added by the composition by weight dosage of rare earth composition into high temperature furnace, stir, be sufficiently mixed, It is 1490-1578 DEG C to control high temperature in-furnace temperature;
3) cast:The alloy water of melting is upside down in coagulation forming in mold slots under negative pressure;
4) quench:Bending robotic arm alloy after shaping is used into high temperature resistance stove heat again, it is 800-870 to control temperature DEG C, and use induced surface hardening.
5) it is tempered:Bending robotic arm alloy after quenching is subjected to temper, it is 220-270 DEG C to control temperature;
6) polish:Bending robotic arm alloy after tempering is cooled down, polishing surface is smooth;
Preferably, the time of described step 2) stirring is 0.5-1 hours.
Preferably, described step 5) operation is carried out 2-3 times.
The invention provides a kind of alloy component of bending robotic arm and preparation method thereof, the chromium added in the feed contains Amount can effectively lift the quenching degree and wearability of bending robotic arm alloy, while can improve the resistance to corrosion of steel and anti-oxidant Effect, while the content of titanium can refine the grain structure of steel, so as to improve the intensity of steel and toughness, be crushed suitable for large-scale It is prepared by machine wear-resistant hammer head;The addition of molybdenum can strengthen the formation of the carbon compound in alloy so that the carbon energy shape added in raw material Into the carbon compound with high rigidity, the use of nickel equally can also improve the intensity and toughness of steel;The addition of rare earth equally can be with Change the lifting of the toughness of steel construction, cold machining process and wearability.Each element interaction in raw material, considerably increases folding The mechanical strength of curved robotic arm alloy, and by melting, Metamorphism treatment, casting, quenching, tempering, polishing in preparation method, significantly Reduce common preparation process, its structural strength is not impacted, industrialized production and processing can be carried out, can enter to advance One step popularization and application.
Embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the implementation of the present invention Example, the technical scheme in the embodiment of the present invention is clearly and completely described.Based on the embodiment in the present invention, this area The every other embodiment that those of ordinary skill is obtained under the premise of creative work is not made, belongs to protection of the present invention Scope.
Embodiment 1:
A kind of alloy component of bending robotic arm, the weight percent composition of raw material are:C 2.4%, Si 0.6%, Mn 1.5%th, Ni 0.9%, Cr 2.4%, Mo 0.6%, Ti 1.5%, Be 0.4%, rare earth 0.6%, Al 1.0%, Nb 0.8% and Fe and the not removable impurity component of surplus.
The preparation method of bending robotic arm alloy component, operating procedure are as follows:
1) melting:Raw material ferrochrome, ferromanganese, ferronickel, molybdenum-iron and the scrap iron containing each element are placed in high temperature furnace and added Hot smelting processing;
2) Metamorphism treatment:Added by the composition by weight dosage of rare earth composition into high temperature furnace, stir, be sufficiently mixed, It is 1490-1578 DEG C to control high temperature in-furnace temperature;
3) cast:The alloy water of melting is upside down in coagulation forming in mold slots under negative pressure;
4) quench:Bending robotic arm alloy after shaping is used into high temperature resistance stove heat again, it is 870 DEG C to control temperature, and Using induced surface hardening.
5) it is tempered:Bending robotic arm alloy after quenching is subjected to temper, it is 270 DEG C to control temperature;
6) polish:Bending robotic arm alloy after tempering is cooled down, polishing surface is smooth;
The time of step 2) stirring is 1 hour.
Step 5) operation is carried out 3 times.
Embodiment 2:
A kind of alloy component of bending robotic arm, the weight percent composition of raw material are:C 2.3%, Si 0.7%, Mn 1.1%th, Ni 1.2%, Cr 2.2%, Mo 0.5%, Ti 1.1%, Be 0.4%, rare earth 0.7%, Al 1.1%, Nb 0.6% and Fe and the not removable impurity component of surplus.
The preparation method of bending robotic arm alloy component, operating procedure are as follows:
1) melting:Raw material ferrochrome, ferromanganese, ferronickel, molybdenum-iron and the scrap iron containing each element are placed in high temperature furnace and added Hot smelting processing;
2) Metamorphism treatment:Added by the composition by weight dosage of rare earth composition into high temperature furnace, stir, be sufficiently mixed, It is 1490-1578 DEG C to control high temperature in-furnace temperature;
3) cast:The alloy water of melting is upside down in coagulation forming in mold slots under negative pressure;
4) quench:Bending robotic arm alloy after shaping is used into high temperature resistance stove heat again, it is 810 DEG C to control temperature, and Using induced surface hardening.
5) it is tempered:Bending robotic arm alloy after quenching is subjected to temper, it is 220 DEG C to control temperature;
6) polish:Bending robotic arm alloy after tempering is cooled down, polishing surface is smooth;
The time of step 2) stirring is 0.9 hour.
Step 5) operation is carried out 2 times.
Embodiment 3:
A kind of alloy component of bending robotic arm, the weight percent composition of raw material are:C 2.5%, Si 0.4%, Mn 1.2%th, Ni 1.1%, Cr 2.3%, Mo 0.7%, Ti 1.3%, Be 0.5%, rare earth 0.4%, Al 1.1%, Nb 0.6% and Fe and the not removable impurity component of surplus.
The preparation method of bending robotic arm alloy component, operating procedure are as follows:
1) melting:Raw material ferrochrome, ferromanganese, ferronickel, molybdenum-iron and the scrap iron containing each element are placed in high temperature furnace and added Hot smelting processing;
2) Metamorphism treatment:Added by the composition by weight dosage of rare earth composition into high temperature furnace, stir, be sufficiently mixed, It is 1490-1578 DEG C to control high temperature in-furnace temperature;
3) cast:The alloy water of melting is upside down in coagulation forming in mold slots under negative pressure;
4) quench:Bending robotic arm alloy after shaping is used into high temperature resistance stove heat again, it is 830 DEG C to control temperature, and Using induced surface hardening.
5) it is tempered:Bending robotic arm alloy after quenching is subjected to temper, it is 230 DEG C to control temperature;
6) polish:Bending robotic arm alloy after tempering is cooled down, polishing surface is smooth;
The time of step 2) stirring is 0.7 hour.
Step 5) operation is carried out 2 times.
Embodiment 4:
A kind of alloy component of bending robotic arm, the weight percent composition of raw material are:C 2.6%, Si 0.5%, Mn 1.6%th, Ni 1.0%, Cr 2.6%, Mo 0.5%, Ti 1.4%, Be 0.3%, rare earth 0.5%, Al 0.9%, Nb 0.7% and Fe and the not removable impurity component of surplus.
The preparation method of bending robotic arm alloy component, operating procedure are as follows:
1) melting:Raw material ferrochrome, ferromanganese, ferronickel, molybdenum-iron and the scrap iron containing each element are placed in high temperature furnace and added Hot smelting processing;
2) Metamorphism treatment:Added by the composition by weight dosage of rare earth composition into high temperature furnace, stir, be sufficiently mixed, It is 1490-1578 DEG C to control high temperature in-furnace temperature;
3) cast:The alloy water of melting is upside down in coagulation forming in mold slots under negative pressure;
4) quench:Bending robotic arm alloy after shaping is used into high temperature resistance stove heat again, it is 840 DEG C to control temperature, and Using induced surface hardening.
5) it is tempered:Bending robotic arm alloy after quenching is subjected to temper, it is 250 DEG C to control temperature;
6) polish:Bending robotic arm alloy after tempering is cooled down, polishing surface is smooth;
The time of step 2) stirring is 0.5 hour.
Step 5) operation is carried out 3 times.
Embodiment 5:
A kind of alloy component of bending robotic arm, the weight percent composition of raw material are:C 2.4%, Si 0.4%, Mn 1.7%th, Ni 0.9%, Cr 2.7%, Mo 0.6%, Ti 1.7%, Be 0.3%, rare earth 0.4%, Al 0.8%, Nb 0.9% and Fe and the not removable impurity component of surplus.
The preparation method of bending robotic arm alloy component, operating procedure are as follows:
1) melting:Raw material ferrochrome, ferromanganese, ferronickel, molybdenum-iron and the scrap iron containing each element are placed in high temperature furnace and added Hot smelting processing;
2) Metamorphism treatment:Added by the composition by weight dosage of rare earth composition into high temperature furnace, stir, be sufficiently mixed, It is 1490-1578 DEG C to control high temperature in-furnace temperature;
3) cast:The alloy water of melting is upside down in coagulation forming in mold slots under negative pressure;
4) quench:Bending robotic arm alloy after shaping is used into high temperature resistance stove heat again, it is 860 DEG C to control temperature, and Using induced surface hardening.
5) it is tempered:Bending robotic arm alloy after quenching is subjected to temper, it is 210 DEG C to control temperature;
6) polish:Bending robotic arm alloy after tempering is cooled down, polishing surface is smooth;
The time of step 2) stirring is 1 hour.
Step 5) operation is carried out 2 times.
The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although with reference to the foregoing embodiments The present invention is described in detail, it will be understood by those within the art that:It still can be to foregoing each implementation Technical scheme described in example is modified, or carries out equivalent substitution to which part technical characteristic;And these modification or Replace, the essence of appropriate technical solution is departed from the spirit and scope of various embodiments of the present invention technical scheme.

Claims (4)

1. a kind of preparation method of the alloy component of bending robotic arm, it is characterised in that the alloy component of the bending robotic arm is former The weight percent composition of material is:C 2.3-2.6%, Si 0.4-0.7%, Mn 1.1-1.7%, Ni 0.9-1.2%, Cr 2.2-2.7%, Mo 0.5-0.7%, Ti 1.1-1.7%, Be 0.2-0.4%, rare earth 0.4-0.7%, Al 0.8-1.1%, The Fe and not removable impurity component of Nb 0.6-0.9% and surplus,
The operating procedure of the preparation method is as follows:
1) melting:Raw material ferrochrome, ferromanganese, ferronickel, molybdenum-iron and the scrap iron containing each element, which are placed in high temperature furnace heat, to be melted Refining is handled;
2) Metamorphism treatment:Added by the composition by weight dosage of rare earth composition into high temperature furnace, limit mixing time as:0.5-1 is small When, stir, be sufficiently mixed, it is 1490-1578 DEG C to control high temperature in-furnace temperature;
3) cast:The alloy water of melting is upside down in coagulation forming in mold slots under negative pressure;
4) quench:Bending robotic arm alloy after shaping is used into high temperature resistance stove heat again, it is 800-870 DEG C to control temperature, and Using induced surface hardening;
5) it is tempered:Bending robotic arm alloy after quenching is subjected to temper, it is 220-270 DEG C to control temperature;
6) polish:Bending robotic arm alloy after tempering is cooled down, polishing surface is smooth.
2. the preparation method of the alloy component of bending robotic arm as claimed in claim 1, it is characterised in that bending robotic arm The weight percent composition of alloy component raw material is:C 2.3-2.5%, Si 0.5-0.7%, Mn 1.2-1.6%, Ni 0.9- 1.1%th, Cr 2.3-2.6%, Mo 0.6-0.7%, Ti 1.3-1.7%, Be 0.3-0.4%, rare earth 0.4-0.6%, Al The Fe and not removable impurity component of 0.9-1.1%, Nb 0.6-0.8% and surplus.
3. the preparation method of the alloy component of bending robotic arm as claimed in claim 2, it is characterised in that bending robotic arm The weight percent composition of alloy component raw material is:C 2.4%, Si0.6%, Mn 1.5%, Ni 0.9%, Cr 2.4%, Mo 0.6%th, the Fe of Ti 1.5%, Be 0.4%, rare earth 0.6%, Al 1.0%, Nb 0.8% and surplus and not removable miscellaneous Matter composition.
4. the preparation method of the alloy component of bending robotic arm as claimed in claim 1, it is characterised in that described step 5) Operation is carried out 2-3 times.
CN201610247504.2A 2016-04-18 2016-04-18 A kind of preparation method of the alloy component of bending robotic arm Active CN105925874B (en)

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CN100453682C (en) * 2005-04-01 2009-01-21 攀枝花市白云铸造有限责任公司 Wear-resistant hammer head and its manufacturing process
CN103526125B (en) * 2012-07-06 2015-10-21 江苏东冶轧辊有限公司 A kind of semisteel roll and manufacture method thereof

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