CN105925860A - Alloy for automobile seat, preparation method of alloy and automobile seat - Google Patents

Alloy for automobile seat, preparation method of alloy and automobile seat Download PDF

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Publication number
CN105925860A
CN105925860A CN201610408341.1A CN201610408341A CN105925860A CN 105925860 A CN105925860 A CN 105925860A CN 201610408341 A CN201610408341 A CN 201610408341A CN 105925860 A CN105925860 A CN 105925860A
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China
Prior art keywords
alloy
weight
magnesium
molten soup
automotive seat
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CN201610408341.1A
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CN105925860B (en
Inventor
蔡水泉
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Guangzhou Onmuse Jinli Automotive Seat Co Ltd
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Guangzhou Onmuse Jinli Automotive Seat Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C23/00Alloys based on magnesium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C23/00Alloys based on magnesium
    • C22C23/06Alloys based on magnesium with a rare earth metal as the next major constituent

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Seats For Vehicles (AREA)

Abstract

The invention discloses an alloy for an automobile seat and the automobile seat. The alloy is characterized by being prepared from the following components in percentage by weight: 0.15 to 0.45 weight percent of zirconium, 0.01 to 0.15 weight percent of calcium, 0.3 to 1 weight percent of cerium, 0.03 to 0.7 weight percent of tungsten, 0.3 to 1.5 weight percent of titanium, the balance of magnesium and inevitable impurities. The magnesium alloy provided by the invention has the advantages of nonflammability, good corrosion resistance, and high tensile strength and yield strength, and can be widely applied to the automobile seat, thereby reducing the mass of the automobile seat.

Description

A kind of alloy for automotive seat and preparation method thereof and automotive seat
Technical field
The present invention relates to a kind of alloy for automotive seat and preparation method thereof and automotive seat.
Background technology
Along with progress and the high speed development of auto industry of society, people are to life and the concern of environmental protection Spending more and more higher, the outer bus seat of Now Domestic designs all based on " safe and environment-friendly, energy-conservation " Purport, lightweight, modularization become the Main Trends of The Development of bus seat design.Passively pacify at automobile In total system, seat has the most direct relation with the life of occupant, and particularly motor bus seat is more Can not ignore, bus seat is no longer the most attractive in appearance and takes needs, but collection human engineering The system engineering product that, comfortableness, security are integrated, in passenger vehicle car load safe practice, Occupy critical role.
Traditional chair framework material major part uses carbon steel, and carbon steel has the big grade of density and lacks Point, can increase the oil consumption of automobile.Thus, the conventional lighter magnesium alloy of people substitutes carbon element Steel, but magnesium alloy have inflammable, corrosion-resistant, tensile strength are low and yield strength is poor etc. Problem.
Therefore, people need a kind of magnesium alloy that can be used for automotive seat badly.
Summary of the invention
It is an object of the invention to provide a kind of alloy for automotive seat and automotive seat, this magnesium Alloy is nonflammable, good corrosion resistance, tensile strength high and yield strength is high, also discloses simultaneously The preparation method of this alloy.
For achieving the above object, a kind of alloy for automotive seat of the present invention, by weight, institute State alloy by 0.15-0.45 weight the zirconium of %, 0.01-0.15 weight the calcium of %, 0.3-1 weight % cerium, The tungsten of 0.03-0.7, the 0.3-1.5 weight titanium of %, the magnesium of surplus and inevitable impurity composition.
Preferably, by weight, described alloy is by the 0.25-0.40 weight zirconium of %, 0.05-0.10 weight % Calcium, 0.3-0.8 weight the cerium of %, the tungsten of 0.05-0.4,0.4-1 weight the titanium of %, the magnesium of surplus and Inevitably impurity composition.
The present invention also provides for a kind of automotive seat, and described automotive seat includes claim 1 or 2 institute The alloy stated.
Invention additionally discloses the preparation method of above-mentioned alloy, comprise the following steps:
Step 1: under inert gas shielding, under conditions of magnesium metal is heated to 980-1020 DEG C Melted;
Step 2: zirconium, calcium, cerium, tungsten, titanium are joined in the melted magnesium of step 1, insulation 30-40min;
Step 3: the molten soup of alloy step 2 obtained is cooled to 800-810 DEG C, insulation 20-30min;
Step 4: the molten soup of alloy step 3 obtained is cooled to 680-690 DEG C, insulation 20-30min;
Step 5: the molten soup of alloy step 4 obtained is warming up to 760-770 DEG C, insulation 20-30min;
Step 6: the alloy molten soup moulding by casting that step 5 is obtained.
Above-mentioned in the preparation method of the alloy of automotive seat, comprise the following steps:
Step 1: under inert gas shielding, under conditions of magnesium metal is heated to 990-1000 DEG C Melted;
Step 2: zirconium, calcium, cerium, tungsten, titanium are joined in the melted magnesium of step 1, insulation 35min;
Step 3: the molten soup of alloy step 2 obtained is cooled to 800-810 DEG C, is incubated 25min;
Step 4: the molten soup of alloy step 3 obtained is cooled to 680-690 DEG C, is incubated 25min;
Step 5: the molten soup of alloy step 4 obtained is warming up to 760-770 DEG C, is incubated 25min;
Step 6: the alloy molten soup moulding by casting that step 5 is obtained.
The inventive method has the advantage that
The magnesium alloy that the present invention provides is nonflammable, good corrosion resistance, tensile strength high and surrender is strong Degree height, it is possible to be widely used in automotive seat, thus reduce the quality of automotive seat.
Detailed description of the invention
Following example are used for illustrating the present invention, but are not limited to the scope of the present invention.
Zirconium solubility in magnesium is the lowest, and the solubility when Peritectic Temperature is 0.58%, typically exists Magnesium matrix is all presented in solid solution atom.Peritectic reaction is there is in Mg Yu Zr when 645 DEG C Generate the α-Zr particle of a large amount of disperse, this phase can as the heterogeneous nuclei of α-Mg, thus Cause crystal grain to refine, improve uniformity and the stability of performance of tissue, thus magnesium alloy is provided Yield strength.
Ca suppression magnesium and the grain growth of alloy thereof.Research shows: add in pure magnesium and alloy thereof A small amount of Ca, can produce constitutional supercooling, in addition in the diffusion layer in the solid-liquid interface forward position of crystallization The diffusion of solute element Ca is relatively slow and limits the growth of crystal grain, causes grain growth speed to reduce. Additionally, at forward position, interface in diffusion layer, the nucleating agent in constitutional supercooling district is likely lived Change, cause further forming core and crystal grain thinning.Add Ca and promote the reason of Zr thinning effect then Be that Ca can promote Zr dissolving in the magnesium alloy and diffusion, due to Zr has in the magnesium alloy can Can be wrapped by the MgO oxide-film in melt and difficulty is dissolved in melt, but add in magnesium alloy Ca can generate CaO with MgO reaction, owing to the standard free energy of CaO is less than MgO, thus inhibits The generation of MgO oxide-film so that Zr can effectively dissolve in magnesium alloy fused mass, also just because of Ca Improve the interface wet ability dissolved between Zr and liquid phase so that Zr is easily made into nucleus and notable Add the effect of crystal grain thinning, improve the tensile strength of magnesium alloy.
Cerium, as the refining agent of alloy, can purify magnesium alloy liquid pressure, and the addition of tungsten can improve magnesium The burning-point of alloy, the addition of titanium can improve the corrosion resistance of magnesium alloy.
By embodiment the present invention will be described below, but the present invention will be the most therefore and by any Limit.
Embodiment 1
Step 1: under inert gas shielding, molten under conditions of magnesium metal is heated to 980-990 DEG C Melt;
Step 2: zirconium, calcium, cerium, tungsten, titanium are joined in the melted magnesium of step 1, insulation 30min;
Step 3: the molten soup of alloy step 2 obtained is cooled to 800-810 DEG C, is incubated 30min;
Step 4: the molten soup of alloy step 3 obtained is cooled to 680-690 DEG C, is incubated 20min;
Step 5: the molten soup of alloy step 4 obtained is warming up to 760-770 DEG C, is incubated 30min;
Step 6: the alloy molten soup moulding by casting that step 5 is obtained.
Each raw material components is shown in Table 1, and performance is shown in Table 2.
Embodiment 2
Step 1: under inert gas shielding, under conditions of magnesium metal is heated to 1000-1020 DEG C Melted;
Step 2: zirconium, calcium, cerium, tungsten, titanium are joined in the melted magnesium of step 1, insulation 30-40min;
Step 3: the molten soup of alloy step 2 obtained is cooled to 800-810 DEG C, is incubated 30min;
Step 4: the molten soup of alloy step 3 obtained is cooled to 680-690 DEG C, is incubated 20min;
Step 5: the molten soup of alloy step 4 obtained is warming up to 760-770 DEG C, is incubated 30min;
Step 6: the alloy molten soup moulding by casting that step 5 is obtained.
Each raw material components is shown in Table 1, and performance is shown in Table 2.
Embodiment 3
Comprise the following steps:
Step 1: under inert gas shielding, under conditions of magnesium metal is heated to 990-1000 DEG C Melted;
Step 2: zirconium, calcium, cerium, tungsten, titanium are joined in the melted magnesium of step 1, insulation 35min;
Step 3: the molten soup of alloy step 2 obtained is cooled to 800-810 DEG C, is incubated 25min;
Step 4: the molten soup of alloy step 3 obtained is cooled to 680-690 DEG C, is incubated 25min;
Step 5: the molten soup of alloy step 4 obtained is warming up to 760-770 DEG C, is incubated 25min;
Step 6: the alloy molten soup moulding by casting that step 5 is obtained.
Each raw material components is shown in Table 1, and performance is shown in Table 2.
Table 1
Composition, weight % Zirconium Calcium Cerium Tungsten Titanium Impurity
Magnesium alloy 1 0.15 0.05 0.3 0.04 0.12 < 0.03
Magnesium alloy 2 0.30 0.13 0.5 0.3 0.1 < 0.03
Magnesium alloy 3 0.45 0.03 1 0.6 0.3 < 0.03
Table 2
From the data of table 2 it can be seen that the magnesium alloy of the present invention is nonflammable, good corrosion resistance, anti- Tensile strength is high and yield strength is high.
Embodiment 4
Magnesium alloy 1 of the present invention and carbon steel Q235 (common steel) are used no for same seat Same bi-material carries out the calculating of various operating mode and compares, as shown in table 3:
The 3 two kinds of alloys of table result of calculation under each operating mode
Through calculating, magnesium alloy chair framework weight ratio steel is the lightest by 77%, is less than the 1/3 of steel.Vapour Car quality size has important impact to the consumption of its energy, and quality often reduces 100kg, and every hundred Gas mileage can reduce 0.7L.Learned by China's report official website, hall, China's motor bus in 2015 Cumulative sale amount be about 8.4 ten thousand, it is assumed that averagely each passenger vehicle install 40 chair frameworks, if Replacing carbon steel with magnesium alloy, the oil consumption of minimizing is as shown in table 4 below:
Table 4 oil consumption decrement computational chart
As can be seen here, on the premise of ensureing each side mechanical property, the matter of automobile is significantly alleviated Amount, save the substantial amounts of energy, the modern society of anxiety such for the energy, this will be have great Meaning.
Although, the most the present invention has been made detailed with general explanation and specific embodiment Describing, but on the basis of the present invention, can make some modifications or improvements it, this is to this area skill It is apparent from for art personnel.Therefore, done without departing from theon the basis of the spirit of the present invention These modifications or improvements, belong to the scope of protection of present invention.

Claims (5)

1. the alloy for automotive seat, it is characterised in that by weight, described alloy By the 0.15-0.45 weight zirconium of %, the 0.01-0.15 weight calcium of %, 0.3-1 the weight cerium of %, 0.03-0.7 Tungsten, the 0.3-1.5 weight titanium of %, the magnesium of surplus and inevitable impurity composition.
Alloy the most according to claim 1, it is characterised in that by weight, described alloy By 0.25-0.40 weight the zirconium of %, 0.05-0.10 weight the calcium of %, 0.3-0.8 weight % cerium, The tungsten of 0.05-0.4, the 0.4-1 weight titanium of %, the magnesium of surplus and inevitable impurity composition.
3. an automotive seat, it is characterised in that described automotive seat includes claim 1 or 2 Described alloy.
4. a preparation method for the alloy for automotive seat as described in 1 or 2, its feature exists In, comprise the following steps:
Step 1: under inert gas shielding, under conditions of magnesium metal is heated to 980-1020 DEG C Melted;
Step 2: zirconium, calcium, cerium, tungsten, titanium are joined in the melted magnesium of step 1, insulation 30-40min;
Step 3: the molten soup of alloy step 2 obtained is cooled to 800-810 DEG C, insulation 20-30min;
Step 4: the molten soup of alloy step 3 obtained is cooled to 680-690 DEG C, insulation 20-30min;
Step 5: the molten soup of alloy step 4 obtained is warming up to 760-770 DEG C, insulation 20-30min;
Step 6: the alloy molten soup moulding by casting that step 5 is obtained.
The preparation method of the alloy for automotive seat the most according to claim 4, its feature It is, comprises the following steps:
Step 1: under inert gas shielding, under conditions of magnesium metal is heated to 990-1000 DEG C Melted;
Step 2: zirconium, calcium, cerium, tungsten, titanium are joined in the melted magnesium of step 1, insulation 35min;
Step 3: the molten soup of alloy step 2 obtained is cooled to 800-810 DEG C, is incubated 25min;
Step 4: the molten soup of alloy step 3 obtained is cooled to 680-690 DEG C, is incubated 25min;
Step 5: the molten soup of alloy step 4 obtained is warming up to 760-770 DEG C, is incubated 25min;
Step 6: the alloy molten soup moulding by casting that step 5 is obtained.
CN201610408341.1A 2016-06-10 2016-06-10 A kind of alloy for automotive seat and preparation method thereof and automotive seat Active CN105925860B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108893667A (en) * 2018-06-07 2018-11-27 北京华北轻合金有限公司 The preparation method of the magnesium alloy auto safety seat of anti-impact force

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB560108A (en) * 1942-03-03 1944-03-21 Tennyson Fraser Bradbury Magnesium alloy
CN1316537A (en) * 2001-03-23 2001-10-10 天津南开戈德集团有限公司 Mg-base hydrogen-bearing alloy material and its preparing process and application
CN104372222A (en) * 2014-10-31 2015-02-25 无锡贺邦金属制品有限公司 Corrosion-resistant and heat-resistant magnesium alloy
CN104831136A (en) * 2015-04-15 2015-08-12 苏州维泰生物技术有限公司 Medical magnesium-based alloy material and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB560108A (en) * 1942-03-03 1944-03-21 Tennyson Fraser Bradbury Magnesium alloy
CN1316537A (en) * 2001-03-23 2001-10-10 天津南开戈德集团有限公司 Mg-base hydrogen-bearing alloy material and its preparing process and application
CN104372222A (en) * 2014-10-31 2015-02-25 无锡贺邦金属制品有限公司 Corrosion-resistant and heat-resistant magnesium alloy
CN104831136A (en) * 2015-04-15 2015-08-12 苏州维泰生物技术有限公司 Medical magnesium-based alloy material and preparation method thereof

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
李明照 等: "《镁冶炼及镁合金熔炼工艺》", 30 August 2012 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108893667A (en) * 2018-06-07 2018-11-27 北京华北轻合金有限公司 The preparation method of the magnesium alloy auto safety seat of anti-impact force

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