CN105922138B - A kind of method of the grinding of dustless stone carving - Google Patents
A kind of method of the grinding of dustless stone carving Download PDFInfo
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- CN105922138B CN105922138B CN201610531354.8A CN201610531354A CN105922138B CN 105922138 B CN105922138 B CN 105922138B CN 201610531354 A CN201610531354 A CN 201610531354A CN 105922138 B CN105922138 B CN 105922138B
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- 238000000227 grinding Methods 0.000 title claims abstract description 69
- 239000004575 stone Substances 0.000 title claims abstract description 45
- 238000000034 method Methods 0.000 title claims abstract description 18
- 239000000428 dust Substances 0.000 claims abstract description 59
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 45
- 238000005453 pelletization Methods 0.000 claims abstract description 16
- 238000012545 processing Methods 0.000 claims abstract description 11
- 238000007619 statistical method Methods 0.000 claims abstract description 6
- 238000001914 filtration Methods 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims abstract description 5
- 238000012544 monitoring process Methods 0.000 claims abstract description 5
- 230000009897 systematic effect Effects 0.000 claims abstract description 3
- 238000011109 contamination Methods 0.000 claims description 43
- 238000004140 cleaning Methods 0.000 claims description 13
- 241000628997 Flos Species 0.000 claims description 7
- 238000001514 detection method Methods 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 5
- 238000012360 testing method Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 4
- 239000008187 granular material Substances 0.000 claims description 4
- 238000003754 machining Methods 0.000 claims description 4
- 238000000746 purification Methods 0.000 claims description 3
- 239000010802 sludge Substances 0.000 claims description 3
- 238000010521 absorption reaction Methods 0.000 claims description 2
- 238000011010 flushing procedure Methods 0.000 claims description 2
- 238000007689 inspection Methods 0.000 claims description 2
- 239000010865 sewage Substances 0.000 claims description 2
- 238000009826 distribution Methods 0.000 claims 2
- 238000003801 milling Methods 0.000 claims 2
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 238000007599 discharging Methods 0.000 claims 1
- 238000001816 cooling Methods 0.000 abstract description 4
- 238000005728 strengthening Methods 0.000 abstract description 2
- 230000006870 function Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 210000003491 skin Anatomy 0.000 description 3
- 238000005498 polishing Methods 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- 241000579895 Chlorostilbon Species 0.000 description 1
- 201000004624 Dermatitis Diseases 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 208000002925 dental caries Diseases 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 239000010976 emerald Substances 0.000 description 1
- 210000002615 epidermis Anatomy 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding-Machine Dressing And Accessory Apparatuses (AREA)
Abstract
The present invention relates to a kind of dustless stone carving method for grinding with dedusting function machine and strengthening motor cooling function,This method is ground using a kind of dustless stone carving grinding system to stone material,The grinding system includes grinding equipment,Air-breathing and dust collecting system and dust pelletizing system,Air-breathing and dust collecting system include,Motor,Kuppe,Shutter wind wheel and case,Dust pelletizing system includes producing the container and water circulation system of filtration,Water circulation system includes circulating pump,Controller and connecting line,Controller has signal receiving module and data processing module,Each monitoring numerical value during to circulating pump different flow carries out statistical analysis,Determine the threshold value of partial circulating pump discharge when hole discharges clean gas,Circulation pump block is avoided to cause systematic function to reduce,The electric motor fan blade of the grinding system can be strengthened while cool to motor,The dust-proof carry out dust suction of grinding during using the suction of same fan blade to engraved stone,Deduster carries out the purpose of purifying and dedusting to dust.
Description
The present invention is a kind of divisional application of patent of invention " dustless stone carving method for grinding ", and the applying date of original application is 2014
In on June 19, in, the application number of original application is 2014102780065, and the invention and created name of original application is a kind of " dustless stone carving mill
Cutting method ".
Technical field
The present invention relates to stone carving it is ground field, it is more particularly to a kind of with dedusting function machine and strengthening motor cooling function
Dustless stone carving method for grinding.
Background technology
The ornaments of the high-grade stones such as emerald, jade, crystal, agate, orpiment, bloodstoen, part, craft decoration etc. from
It has been exactly high-end consumer and collectibles since Gu.In engraved stone technical field, with the development of technology and technique, mechanical engraving
Original hand engraving is instead of, mechanical engraving is using mechanical grinding as main processing technology.
Existing mechanical engraving equipment with hang mill equipment based on, hang mill equipment be using motor as power source, with flexible axle
Power is transmitted, the plant equipment cut to stone material is rotated at a high speed with grinding tool.Hang mill it is main undertake corase grind, fine grinding,
The techniques such as drilling, polishing, polishing.
When operation is hung mill and is processed, although Dust Capacity caused by mechanical grinding is few, dust granules are thin, easily
Fly upward in the air, very big injury is produced to the body of operator.
A kind of solution method of prior art is that operator typically carries out dedusting using the part dripped stone surface,
Although this method reduces part dust, but the drawbacks of grinding tool causes mud to flash be present, meanwhile, operator's
Hand with water Long Term Contact, must cause the epidermis hair of hand to rise, and influence the sense of touch of hand, reduce performance accuracy, severe patient, the table of hand
Skin can induce dermatitis;When operator operates in the winter time, the pushing phase contacts with the water of low temperature, more influences machining accuracy.Operation
Even if the method that work employs dedusting of dripping, during operative employee's long-time operation, the part dust that is sputtered from side still can be made
The sensation uncomfortable into respiratory tract.
Another solution method of prior art is to hang beyond mill equipment, additionally installing a set of deduster additional, and extra removes
Dirt device to whole operation face carry out large area dedusting, therefore exist equipment investment cost is big, power consumption is big, noise is big, winter when grasp
The drawbacks such as author's hand cold.
The motor for hanging mill generates heat when in use, and although there is fan blade the rear end of motor, fan is with motor main shaft
Rotation produces wind, is radiated.There is wind four and dissipate blowout in the radiating mode of this motor, do not concentrate and blow in motor table
Face, the defects of being unfavorable for motor quick heat radiating.
The content of the invention
It is the problem of to overcome prior art to exist, a kind of electric with dedusting function machine and reinforcing present invention aims at providing
The dustless stone carving method for grinding of machine cooling function, employ a kind of dustless stone carving grinding system, the motor wind of the grinding system
Leaf can be strengthened while cool to motor, and grinding dust during using the suction of same fan blade to engraved stone is inhaled
Dirt, after dust enters deduster, deduster carries out the purpose of purifying and dedusting to dust.
The present invention is achieved through the following technical solutions:
A kind of dustless stone carving method for grinding, stone material is ground using a kind of dustless stone carving grinding system, the grinding system
System includes dust suction grinding system and dust pelletizing system, it is characterized in that:
Described dust suction grinding system includes, motor, kuppe, shutter wind wheel and case, to be ground the electronic of equipment
Machine is the power of air-breathing and dust collection equipment, and air-breathing and dust collection equipment suction motor outside air cool to motor, together
When dust caused by suction grinding equipment, the dirty gas containing dust is discharged into dust pelletizing system, is ground the outside of the motor of equipment
And bottom is provided with kuppe, the inside of kuppe and the outside of motor form air inlet gap, and kuppe also includes its underpart
Air inlet, shutter wind wheel is installed on the motor reel of kuppe bottom, the bottom of shutter wind wheel is provided with case, air intake duct
One end be connected with kuppe, the other end of air intake duct is connected to the grinding tool of grinding equipment, and there is air-breathing the end of air intake duct
Mouthful, be covered with the cover plate of semicircular arc on air entry, the length of cover plate beyond the end of the grinding tool of grinding equipment, blast pipe
One end is connected with case;
Described dust pelletizing system includes producing the container and water circulation system of filtration, and installation off-lying sea is tender interior in container
Sponge, outer sponge are free chamber, and cavity is formed between the tender interior sponge in off-lying sea, and the bottom of outer sponge is connected with floss hole, outer sponge
Top have deflector, be distributed hole on deflector, container, which also includes side, an opening, container bottom equipped with scraper plate of removing contamination,
Remove contamination one end of scraper plate is extend out to outside container from the opening of container side, and the blast pipe other end passes through deflector and interior sponge, puts
In on floss hole, it is connected with dust pelletizing system;
Described water circulation system includes circulating pump and connecting line, and the suction hose of circulating pump is connected with bottom, circulating pump
Drainpipe access vessel port in, water circulation system also includes flow sensor, controller, solenoid directional control valve and recoil tube, flow
Quantity sensor is arranged on suction hose, and the stage casing installation solenoid directional control valve of drainpipe, one end and the solenoid directional control valve of recoil tube connect
Connect, the other end is the lower space of mouth of pipe access container, and mouth of pipe face is removed contamination filter plate;
Described controller has signal receiving module and data processing module;
The step of carrying out dustless stone carving grinding is as follows:
A. air slit diameter is matched, it is total to detect shutter wind wheel caused air-breathing and exhaust under the drive of motor first
Amount, blast pipe meet exhaust total amount requirement;
B. the diameter of kuppe, external skin temperatures during by detecting motor operation, by adjusting the straight of kuppe are matched
Footpath, change the inside of kuppe and the outside size for forming air inlet gap of motor, meet motor heat dissipation condition;
C. the sectional area of air intake duct subtracts the difference of air inlet gap sectional area less than or equal to the sectional area of blast pipe;
D. the built-in full water of cavity between the bottom of outer sponge and container bottom;
E. during equipment test run, progressively reduce the flow of circulating pump, then the hole being distributed on deflector is discharged
The dustiness of gas is monitored, while the tender interior sponge surface attachment amount of dust in off-lying sea is monitored, to circulating pump not cocurrent flow
Each monitoring numerical value during amount carries out statistical analysis, determines the threshold value of partial circulating pump discharge when hole discharges clean gas;
F. when equipment runs well, signal receiving module is used for the data for receiving flow sensor detection, data processing mould
Block is previously stored with the flow threshold scope of the stable dedusting of circulating pump, and data processing module receives the detection data of flow sensor
Compared with threshold value, when filter plate of removing contamination is blocked by sludge, the circulating pump that flow sensor detects is not stablizing dedusting
In the range of flow threshold, transmission signal is switched solenoid directional control valve by controller, and the water of circulating pump output rushes at through recoil tube removes contamination
The mesh of the screen pack of filter plate, automated cleaning are removed contamination filter plate, so that circulating pump reaches the flow threshold of stable dedusting;
G. when operator is ground with being ground equipment to stone machining equipment, the dust-proof of grinding collects heel row by air-breathing and dust collecting system
Enter dust pelletizing system, air is discharged into after dusty gas removing dust system purification.
Preferably, described dustless stone carving grinding system, it is characterized in that in step a, carried out using detection of gas flow rate instrument
Detection.
Preferably, described dustless stone carving grinding system, it is characterized in that air inlet gap is bigger, the air draught flow of air inlet gap
Bigger, the cooling-down effect of motor is better.
Preferably, described dustless stone carving grinding system, it is characterized in that filtering of the water of circulating pump output to filter plate of removing contamination
During the mesh cleaning of net, by electromagnetic switch Vavle switching, producing pulse water flow.
Preferably, described dustless stone carving grinding system, it is characterized in that remove contamination filter plate include remove contamination swash plate, bottom plate of removing contamination,
Hinge, screen pack, scraper plate, it is characterized in that removing contamination between swash plate and bottom plate of removing contamination has hinge, the surface for filter plate of removing contamination is screen pack,
There is scraper plate on screen pack.
Preferably, described dustless stone carving grinding system, it is characterized in that remove contamination swash plate from the opening of container side extract out into
Row cleaning cleaning.
Beneficial technique effect:
1)Electric motor fan blade guides the flow direction of the wind on the outside of motor, Neng Gouqiang by the gap of kuppe and motor
Change to motor cool, while using same fan blade suction to engraved stone when the dust-proof carry out dust suction of grinding;
2)Cover plate outside air entry, it is therefore prevented that dust is quickly spread, while drainage is oriented to air-breathing;
3)Foul atmosphere is drained into container, and the coarse granule in foul atmosphere is directly accessed in water, it is not necessary to handle in addition,
The subparticle of foul atmosphere is adsorbed by the inner chamber of outer sponge and the outer surface of interior sponge, meanwhile, recirculated water is in outer sponge and interior
Water droplet is produced in the cavity formed between sponge, water droplet cleans again to the subparticle of foul atmosphere;
4)The external sponge of recirculated water and interior sponge carry out circulation flushing, avoid the hole of the tender interior sponge in off-lying sea from blocking;
5)When injecting water in container, water suction point of satisfying in sponge, swash plate of removing contamination carries out clear from the opening extraction of container side
During clean cleaning, the moisture in sponge will not flow out from the opening of container side, reduce the number for changing sewage;
6)Employ controller to control the path of circulation pump drainage, when the control is according to equipment test run, progressively
Reduce the flow of circulating pump, the dustiness that gas is then discharged to the hole being distributed on deflector is monitored, while off-lying sea
Tender interior sponge surface attachment amount of dust is monitored, and each monitoring numerical value during to circulating pump different flow carries out statistical analysis,
The threshold value of partial circulating pump discharge when hole discharges clean gas is determined, circulates the path of pump drainage during normal use by controlling,
Circulation pump block is avoided to cause systematic function to reduce.
Brief description of the drawings
Fig. 1 is the schematic diagram of the present invention.
Fig. 2 is the schematic diagram of filter plate of the invention of removing contamination.
Fig. 3 is the air entry of air intake duct of the present invention and the handle of flexible axle and grinding tool mutual alignment relation schematic diagram.
Fig. 4 is the stone carving equipment for grinding schematic diagram of prior art.
In figure:1. driven pulley, 2. driving wheels, 3. hooks, 4. air inlet gaps, 5. motor, 6. flexible axle mounting brackets, 7. lead
Stream cover, 8. shutter wind wheels, 9. flexible axles, 10. handles, 11. grinding tools, 12. air intake ducts, 13. blast pipes, 14. containers, 15. lead
Flowing plate, 16. holes, 17. outer sponges, sponge in 18., 19. liquid level gauges, 20. remove contamination filter plate, 21. circulating pumps, 22. suction hoses,
23. drainpipe, 24. flow sensors, 25. controllers, 26. solenoid directional control valves, 27. cavitys, 28. blowoff valves, 29. recoil tubes,
Removed contamination bottom plate 30. swash plate of removing contamination, 31., 32. hinges, 33. screen packs, 34. scraper plates, 35. cover plates, 36. air entries, 37. fan blades,
38. case, A. air inlets, B. floss holes.
Embodiment
Below in conjunction with specific embodiment, the present invention will be further described, but protection domain of the presently claimed invention not office
It is limited to the scope described by specific embodiment.
Example 1:As shown in Figure 1, Figure 2, Fig. 3 a kind of dustless stone carving method for grinding, utilizes a kind of dustless stone carving grinding system pair
Stone material is ground, and the grinding system includes air-breathing grinding system and dust pelletizing system, it is characterized in that:
Described air-breathing grinding system includes, motor 5, kuppe 7, shutter wind wheel 8 and case 38, to be ground equipment
Motor 5 is the power of air-breathing and dust collection equipment, and air-breathing and the outside air of dust collection equipment suction motor 5 are carried out to motor 5
Cooling, while dust caused by grinding equipment is aspirated, the dirty gas containing dust is discharged into dust pelletizing system, is ground the motor of equipment
5 outside and bottom are provided with kuppe 7, and the inside of kuppe 7 forms air inlet gap 4, kuppe 7 with the outside of motor 5
Also include the air inlet A of its underpart, shutter wind wheel 8, the bottom of shutter wind wheel 8 are installed on the axle of motor 5 of the bottom of kuppe 7
Case 38 is installed, one end of air intake duct 12 is connected with kuppe 7, and the other end of air intake duct 12 is connected to the grinding of grinding equipment
There is air entry 36 instrument 11, the end of air intake duct 12, the cover plate 35 of semicircular arc are covered with air entry 36, and the length of cover plate 35 surpasses
Go out to be ground the end of the grinding tool 11 of equipment, one end of blast pipe 13 is connected with case 38;
Described dust pelletizing system includes producing the container 14 and water circulation system of filtration, and outer sponge is installed in container 14
17 and interior sponge 18, outer sponge 17 have cavity, form cavity between outer sponge 17 and interior sponge 18, the bottom connection of outer sponge 17
There is floss hole B, there is deflector 15 on the top of outer sponge 17, is distributed hole 16 on deflector 15, container 14 also has including side
Opening, the bottom of container 14 are extend out to outside container 14 equipped with scraper plate 34 of removing contamination, the opening of one end from the side of container 14 of scraper plate of removing contamination,
The other end of blast pipe 13 passes through deflector 15 and interior sponge 18, is placed on floss hole B, is connected with dust pelletizing system;
Described water circulation system includes circulating pump 21 and connecting line, and the suction hose 22 of circulating pump 21 is connected with bottom,
The access container 14 of drainpipe 23 of circulating pump 21 is intraoral, and water circulation system also includes flow sensor 24, controller 25, electromagnetism and changed
To valve 26 and recoil tube 29, flow sensor 24 is arranged on suction hose 22, the stage casing installation solenoid directional control valve 26 of drainpipe 23,
One end of recoil tube 29 is connected with solenoid directional control valve 26, and the other end is the lower space of mouth of pipe access container, and mouth of pipe face is clear
Dirty filter plate 20;
Described controller 25 has signal receiving module and data processing module;
The step of carrying out dustless stone carving grinding is as follows:
A. the diameter of blast pipe 13 is matched, detects shutter wind wheel 8 caused air-breathing and exhaust under the drive of motor 5 first
Total amount, blast pipe 13 meet exhaust total amount requirement;
B. the diameter of kuppe 7 is matched, external skin temperatures when being operated by detecting motor 5, by adjusting kuppe 7
Diameter, change the inside of kuppe 7 and the outside size for forming air inlet gap 4 of motor 5, meet the radiating condition of motor 5;
C. the sectional area of air intake duct 12 subtracts the difference of the sectional area of air inlet gap 4 less than or equal to the sectional area of blast pipe 13;
D. the 27 built-in full water of cavity between the bottom of outer sponge 17 and the bottom of container 14;
E. during equipment test run, the flow of circulating pump 21 is progressively reduced, then the hole 16 to being distributed on deflector 15
The dustiness of discharged gas is monitored, while outer sponge 17 and the surface attachment amount of dust of interior sponge 18 are monitored, to following
Each monitoring numerical value during ring 21 different flow of pump carries out statistical analysis, determines that partial circulating pump 21 flows when hole 16 discharges clean gas
The threshold value of amount;
F. when equipment runs well, signal receiving module is used for the data for receiving the detection of flow sensor 24, data processing
Module is previously stored with the flow threshold scope of the stable dedusting of circulating pump 21, and data processing module receives the inspection of flow sensor 24
Data are surveyed compared with threshold value, when filter plate 20 of removing contamination is blocked by sludge, the circulating pump 21 that flow sensor 24 detects is not
In the range of the flow threshold for stablizing dedusting, transmission signal is switched solenoid directional control valve 26 by controller 25, what circulating pump 21 exported
Water rushes at the mesh of the screen pack 33 for filter plate 20 of removing contamination through recoil tube 29, and automated cleaning is removed contamination filter plate 20, so that circulating pump 21 reaches
To the flow threshold for stablizing dedusting;
G. when operator is ground with being ground equipment to stone machining equipment, the dust-proof of grinding collects heel row by air-breathing and dust collecting system
Enter dust pelletizing system, air is discharged into after dusty gas removing dust system purification.
During equipment operation, motor 5 drives shutter wind wheel 8, and shutter wind wheel 8 produces suction after rotating at a high speed, on the one hand, empty
Gas enters from the inside of kuppe 7 and the outside air inlet gap 4 that formed of motor 5, on the other hand, foul atmosphere self-priming tracheae 12
Into the air entered in kuppe through air inlet A, from blast pipe 13 discharge, thick in the gas of mixing by the gas of mixing
Particle is injected directly into water, and the subparticle in the gas of mixing is formed in cavity between outer sponge 17 and interior sponge 18 and raised
Dirt, while the current of the pump of circulating pump 21 are discharged on deflector 15, the hole 16 of current from deflector 15 is uniform, from top to bottom
The outer sponge 17 of inflow and interior sponge 18, formed in cavity to be formed between outer sponge 17 and interior sponge 18 and dripped, dripped in gas
Water smoke is formed under stream impact, water smoke and dirty gas fully contact, and the subparticle in dirty gas falls after meeting water, meanwhile,
After sponge is drenched, airborne dust absorption is formed on cavity wall between outer sponge 17 and interior sponge 18, and the airborne dust on cavity wall is by current
Rinse to the lower cavity 27 of container 14 downwards, the dust granule in water is deposited in filter plate 20 of removing contamination when filter plate 20 of removing contamination is dirty
When mud blocks, for the circulating pump 21 that flow sensor 24 detects not in the range of the flow threshold for stablizing dedusting, controller 25 will
Transmission signal switches solenoid directional control valve 26, and the water that circulating pump 21 exports rushes at the screen pack 33 for filter plate 20 of removing contamination through recoil tube 29
Mesh, automated cleaning are removed contamination filter plate 20, so that circulating pump 21 reaches the flow threshold of stable dedusting.
Example 2:Dustless stone carving grinding system according to example 1, it is characterized in that in step a, is examined using gas flow
Instrument is surveyed to be detected.
Example 3:Dustless stone carving grinding system according to example 1, it is characterized in that air inlet gap 4 is bigger, air inlet gap 4
Air draught flow it is bigger, the cooling-down effect of motor 5 is better.
Example 4:Dustless stone carving grinding system according to example 1 or 3, it is characterized in that the water pair that circulating pump 21 exports
Remove contamination filter plate 20 screen pack 33 mesh cleaning when, by switching to solenoid directional control valve 26, produce pulse water flow.
Example 5:Dustless stone carving grinding system according to example 1 or 3-4, it is characterized in that filter plate 20 of removing contamination is included clearly
Dirty swash plate 30, bottom plate 31 of removing contamination, hinge 32, screen pack 33, scraper plate 34, it is characterized in that removing contamination between swash plate 30 and bottom plate 31 of removing contamination
There is hinge 32, the surface for filter plate 20 of removing contamination is screen pack 33, there is scraper plate 34 on screen pack 33.
Example 6:Dustless stone carving grinding system according to example 1, it is characterized in that swash plate 30 of removing contamination is from the side of container 14
Opening extract out carry out cleaning cleaning.
Embodiments of the present invention are explained in detail above in association with accompanying drawing, but the invention is not restricted to this, in affiliated skill
In technical staff's possessed knowledge in art field, various changes can also be made on the premise of present inventive concept is not departed from
Changing, person of ordinary skill in the field is from above-mentioned design, without performing creative labour, made a variety of conversion,
It is within the scope of the present invention.
Claims (1)
1. a kind of method of the grinding of dustless stone carving, is ground, the grinding using a kind of dustless stone carving grinding system to stone material
System includes air-breathing grinding system and dust pelletizing system;
Described air-breathing grinding system includes, motor (5), kuppe (7), shutter wind wheel (8) and case (38), with milling drum
The motor (5) of tool is the power of air-breathing and dust collection equipment, and air-breathing and dust collection equipment suction motor (5) outside air are to electronic
Machine (5) is cooled, while aspirates dust caused by grinding equipment, and the dirty gas containing dust is discharged into dust pelletizing system, milling drum
The outside and bottom of the motor (5) of tool are provided with kuppe (7), the inside of kuppe (7) and the outside formation of motor (5)
Air inlet gap (4), kuppe (7) also include the air inlet (A) of its underpart, the motor (5 of kuppe (7) bottom)Installed on axle
There is shutter wind wheel (8), shutter wind wheel (8)Bottom case (38 is installed), air intake duct (12)One end and kuppe (7)Even
Connect, air intake duct (12)The other end be connected to grinding equipment grinding tool (11), air intake duct (12)End have air entry
(36), air entry (36)On be covered with the cover plate (35 of semicircular arc), cover plate (35)Length beyond grinding equipment grinding tool
(11)End, blast pipe (13)One end and case (38)Connection;
Described dust pelletizing system includes producing the container (14 of filtration)And water circulation system, container (14)The outer sponge of interior installation
(17)With interior sponge (18), outer sponge (17)There are cavity, outer sponge (17)With interior sponge (18)Between form cavity, outer sponge
(17)Bottom be connected with floss hole (B), outer sponge (17)Top have deflector (15), deflector (15)Upper distribution hole
(16), container (14)Also including side has opening, container (14)Bottom is equipped with scraper plate (34 of removing contamination), the one end for scraper plate of removing contamination is calm
Device (14)The opening of side extend out to container (14)Outside, blast pipe (13)The other end passes through deflector (15)And interior sponge (18),
It is placed in floss hole (B)On, it is connected with dust pelletizing system;
Described water circulation system includes circulating pump (21)And connecting line, circulating pump (21)Suction hose (22)Connect with bottom
Connect, circulating pump (21)Drainpipe (23)Access container (14)Intraoral, water circulation system also includes flow sensor (24), control
Device (25), solenoid directional control valve (26)With recoil tube (29), flow sensor (24)Installed in suction hose (22)On, drainpipe (23)
Stage casing installation solenoid directional control valve (26), recoil tube (29)One end and solenoid directional control valve (26)Connection, the other end is that the mouth of pipe connects
Enter the lower space of container, and mouth of pipe face is removed contamination filter plate (20);
Described controller (25)With signal receiving module and data processing module;
The step of carrying out dustless stone carving grinding is as follows:
A. blast pipe (13 is matched)Diameter, shutter wind wheel (8 is detected first)In motor (5)Drive under caused air-breathing and row
Gas total amount, blast pipe (13)Meet exhaust total amount requirement;
B. kuppe (7 is matched)Diameter, by detecting motor (5)External skin temperatures during operating, by adjusting kuppe (7)
Diameter, change kuppe (7)Inside and motor (5)Outside form air inlet gap (4)Size, meet motor
(5)Radiating condition;Electric motor fan blade guides the flow direction of the wind on the outside of motor by the gap of kuppe and motor, can
Strengthen to motor cool, while using same fan blade suction to engraved stone when the dust-proof carry out dust suction of grinding;
C. the cover plate outside air entry, it is therefore prevented that dust is quickly spread, while drainage is oriented to air-breathing;Air intake duct (12)Cut
Area is less than or equal to blast pipe (13)Sectional area subtract air inlet gap (4)The difference of sectional area;
D. in outer sponge (17)Bottom and container (14)Cavity (27 between bottom)Built-in full water;Foul atmosphere drains into appearance
In device, the coarse granule in foul atmosphere is directly accessed in water, it is not necessary to is handled in addition, the subparticle of foul atmosphere is by outer sponge
Inner chamber and interior sponge outer surface absorption, meanwhile, produce water in the cavity that recirculated water is formed between outer sponge and interior sponge
Drop, water droplet clean again to the subparticle of foul atmosphere;
E. during equipment test run, circulating pump (21 is progressively reduced)Flow, then to deflector (15)The hole of upper distribution
(16)The dustiness of discharged gas is monitored, while outer sponge (17)With interior sponge (18)Surface attachment amount of dust is supervised
Survey, to circulating pump (21)Each monitoring numerical value during different flow carries out statistical analysis, determines hole (16)When discharging clean gas
Partial circulating pump (21)The threshold value of flow;
F. when equipment runs well, signal receiving module is used to receive flow sensor (24)The data of detection, data processing mould
Block is previously stored with the flow threshold scope of the stable dedusting of circulating pump, and data processing module will receive the inspection of flow sensor (24)
Data are surveyed compared with threshold value, when filter plate (20 of removing contamination)When being blocked by sludge, flow sensor (24)The circulating pump detected
(21)Not in the range of the flow threshold for stablizing dedusting, controller (25)Transmission signal is switched into solenoid directional control valve (26), circulation
Pump (21)The water of output is through recoil tube (29)Rush at filter plate (20 of removing contamination)Screen pack (33)Mesh, automated cleaning removes contamination filter plate
(20), so that circulating pump (21)Reach the flow threshold of stable dedusting;The external sponge of recirculated water and interior sponge carry out circulation flushing,
The hole of the tender interior sponge in off-lying sea is avoided to block;Controller is employed to control the path of circulation pump drainage, the control is foundation
During equipment test run, progressively reduce the flow of circulating pump, the dust-laden of gas is then discharged to the hole being distributed on deflector
Amount is monitored, while the tender interior sponge surface attachment amount of dust in off-lying sea is monitored, each prison during to circulating pump different flow
Survey numerical value and carry out statistical analysis, determine the threshold value of partial circulating pump discharge when hole discharges clean gas, pass through control during normal use
The path of system circulation pump drainage, avoids circulation pump block from causing systematic function to reduce;
G. when operator is ground with being ground equipment to stone machining equipment, the dust-proof of grinding is removed by being discharged into after air-breathing and dust collecting system collection
Dirt system, air is discharged into after dusty gas removing dust system purification;When injecting water in container, water suction point of satisfying in sponge, remove contamination
Swash plate is extracted out from the opening of container side when carrying out cleaning cleaning, and the moisture in sponge will not flow out from the opening of container side,
Reduce the number for changing sewage;
In described step a, detected using detection of gas flow rate instrument;
Described air inlet gap (4)It is bigger, air inlet gap (4)Air draught flow it is bigger, motor (5)Cooling-down effect it is better;
When the water of described circulating pump (21) output cleans to the mesh of the screen pack (33) of filter plate of removing contamination (20), by electromagnetism
Reversal valve (26) switches, and produces pulse water flow.
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CN201610531354.8A CN105922138B (en) | 2014-06-19 | 2014-06-19 | A kind of method of the grinding of dustless stone carving |
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CN201610531354.8A CN105922138B (en) | 2014-06-19 | 2014-06-19 | A kind of method of the grinding of dustless stone carving |
CN201410278006.5A CN104029127B (en) | 2014-06-19 | 2014-06-19 | A kind of dustless stone carving method for grinding |
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CN105922138B true CN105922138B (en) | 2018-03-06 |
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CN201610533259.1A Active CN105922139B (en) | 2014-06-19 | 2014-06-19 | A kind of dustless stone carving method for grinding |
CN201610529828.5A Expired - Fee Related CN105922137B (en) | 2014-06-19 | 2014-06-19 | A kind of method for grinding of dustless stone carving |
CN201610531354.8A Expired - Fee Related CN105922138B (en) | 2014-06-19 | 2014-06-19 | A kind of method of the grinding of dustless stone carving |
CN201410278006.5A Active CN104029127B (en) | 2014-06-19 | 2014-06-19 | A kind of dustless stone carving method for grinding |
CN201610530178.6A Active CN106112815B (en) | 2014-06-19 | 2014-06-19 | A kind of method of dustless stone carving grinding |
CN201610531364.1A Active CN106078522B (en) | 2014-06-19 | 2014-06-19 | A kind of method for grinding of dustless stone carving |
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CN201610529828.5A Expired - Fee Related CN105922137B (en) | 2014-06-19 | 2014-06-19 | A kind of method for grinding of dustless stone carving |
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CN201410278006.5A Active CN104029127B (en) | 2014-06-19 | 2014-06-19 | A kind of dustless stone carving method for grinding |
CN201610530178.6A Active CN106112815B (en) | 2014-06-19 | 2014-06-19 | A kind of method of dustless stone carving grinding |
CN201610531364.1A Active CN106078522B (en) | 2014-06-19 | 2014-06-19 | A kind of method for grinding of dustless stone carving |
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CN111958344B (en) * | 2020-08-03 | 2021-09-10 | 浙江耐力轴承有限公司 | Automatic change bearing polisher |
JP2024515498A (en) | 2021-04-01 | 2024-04-10 | ミルウォーキー エレクトリック ツール コーポレイション | Integrated dust collector and power tool |
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- 2014-06-19 CN CN201610533259.1A patent/CN105922139B/en active Active
- 2014-06-19 CN CN201610529828.5A patent/CN105922137B/en not_active Expired - Fee Related
- 2014-06-19 CN CN201610531354.8A patent/CN105922138B/en not_active Expired - Fee Related
- 2014-06-19 CN CN201410278006.5A patent/CN104029127B/en active Active
- 2014-06-19 CN CN201610530178.6A patent/CN106112815B/en active Active
- 2014-06-19 CN CN201610531364.1A patent/CN106078522B/en active Active
Also Published As
Publication number | Publication date |
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CN105922139B (en) | 2017-11-03 |
CN106078522A (en) | 2016-11-09 |
CN106112815A (en) | 2016-11-16 |
CN104029127B (en) | 2016-08-24 |
CN106112815B (en) | 2018-01-16 |
CN105922137B (en) | 2018-03-06 |
CN105922137A (en) | 2016-09-07 |
CN104029127A (en) | 2014-09-10 |
CN105922139A (en) | 2016-09-07 |
CN105922138A (en) | 2016-09-07 |
CN106078522B (en) | 2018-02-06 |
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Effective date of registration: 20201223 Address after: 224005 building 1-2 (7), 266 Xinye Road, Yancheng City, Jiangsu Province Patentee after: JIANGSU WANHE COATING MACHINE Co.,Ltd. Address before: No. 159, Daijia village, Xinxin street, Kecheng District, Quzhou green industry cluster district, Quzhou City, Zhejiang Province Patentee before: QUZHOU YOUDE INDUSTRIAL DESIGN Co.,Ltd. |
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Granted publication date: 20180306 |