A kind of automatic stamping equipment of thin-walled annular workpiece
Technical field
The present invention relates to Stamping Die Technology field, the automatic press particularly relating to a kind of thin-walled annular workpiece sets
Standby.
Background technology
Having kind of a thin-walled annular product aborning, it is shaped as a big ring of sectional area and a sectional area is little
Ring connect together, and there is a centre bore centre, and wherein, its wall thickness of ring that sectional area is little only has 0.8 milli
Rice, belongs to thin-wall product, and during this Product processing, difficulty is relatively big, currently in order to be suitable for batch production, mostly
Employing diel is processed.
In diel, stepping punching mould is to produce continuous, production efficiency height and to receive much concern, grading
Diel refers to that forcing press, in one stroke, sequentially completes many on the several different position of mould simultaneously
The diel of road stamping procedure.Traditional mould structure is eight pieces of plate structures or nine pieces of plate structures, eight blocks of plates
It is i.e. upper and lower die holder, punch retainer, convex mould pad, die block, die backing plate, stripper, unloads
Backing strap plate;Nine pieces of plate structures are i.e. to add a stock guide.Can complete in a secondary stepping punching mould
The techniques such as the stamping-out of part, flange, bending, drawing, solid forming.
But the different annular workpieces of two kinds of sectional areas uses stepping punching mould but to have the biggest difficulty, one is
Thin-wall workpiece is made up of thin-walled steel strip stamping, and thin-walled steel band positions difficulty in moving process, especially stamps out
If after dry hole, the deformation of itself is big, and the intensity of steel band is little, and displacement location is difficult, therefore causes multiple
Station position is inaccurate, and finished product rate is low;Two is that the different annular workpieces of sectional area is at stepping punching mould
On be difficult to the demoulding, complex manufacturing;After three are punch forming, need its size is detected, especially
Being axial height, can produce the underproof phenomenon of axial height in punching course, radial thickness is in punching press
In journey, deflection is little, it is not necessary to detection, in the manufacturing process of the different annular work piece of sectional area, and punching press
During need mould, be also required to corresponding mould during detection, after punching press completes, by product by punching press
Mould takes out, then is installed in detection mould detect, not only waste time and energy, and inefficiency,
Can only inspect by random samples, it is impossible to accomplish that every finished product all checks, therefore, product quality can not obtain completely
To ensureing.
Therefore, based on drawbacks described above, in pressing equipment field, for the automatic punching of New Thin-walled annular work piece
Pressure equipment still suffers from research and the demand improved, and this is also a study hotspot in current pressing equipment field
And emphasis, the present invention is accomplished especially starting point and power place.
Summary of the invention
For many defects of above-mentioned existence, the present inventor, through substantial amounts of further investigation, is paying fully
Creative work after, thus complete the present invention.
Specifically, the technical problem to be solved is: provide the automatic of a kind of thin-walled annular workpiece
Pressing equipment, it is possible to realize the processing of the different annular work piece of sectional area on stepping punching mould, improve
Production efficiency and yield rate.
For solve above-mentioned technical problem, the technical scheme is that, it is provided that a kind of thin-walled annular workpiece from
Dynamic pressing equipment, including diel, described diel includes part of the upper die and part of the lower die, described on
Mould part includes upper bolster, connecting plate and pressed sheet, and described connecting plate is fixing with upper bolster to be connected, described company
Fishplate bar is connected with pressed sheet elasticity, and described part of the lower die includes die shoe and the lower bolster being fixedly installed togather,
Described upper bolster is slidably connected with described die shoe by guiding mechanism;On the connecting plate of described part of the upper die suitable
Sequence is provided with drawing punch, piercing punch and shaping terrace die, and the installation end of described shaping terrace die passes through elastic component
Relying on described upper bolster, the free end of described drawing punch, piercing punch and shaping terrace die all passes institute
State pressed sheet, described pressed sheet is equipped with punching press around described drawing punch, piercing punch and shaping terrace die
Bulge loop, on the lower bolster of described part of the lower die, order is correspondingly provided with drawing bullet top, material-dropping hole and shaping bullet top;
It is provided with between described pressed sheet and lower bolster by the forming panel of actuator drives, described forming panel depends on
Secondary drawing die, blanking die and the correcting die of being provided with, described die shoe is provided with for supporting described molding
The support bullet top of template;The upstream of described diel is provided with steel band decoiling device, under described diel
Trip is provided with steel band wrap-up, and described actuating device includes by the circulation link chain of motor-driven, described circulation
Some described forming panels are installed on chain.
In the automatic stamping equipment of the thin-walled annular workpiece of the present invention, as a kind of optimal technical scheme, institute
Stating die shoe and be provided with detection bullet top, described detection bullet top is positioned at the downstream on described shaping bullet top, corresponding,
Described forming panel is provided with detection die, and described detection bullet top is vertically slidable to be installed on described die shoe,
Described lower bolster is stretched out at the top on described detection bullet top, and described die shoe is provided with a sensing chip, described detection
Distance between bottom and the sensing chip on bullet top stretches out the length of described lower bolster equal to described detection bullet top;Institute
Stating pressed sheet to be provided with detection and hold out against ring, described detection holds out against the position of ring and the position phase on described detection bullet top
Corresponding.
In the automatic stamping equipment of the thin-walled annular workpiece of the present invention, as a kind of optimal technical scheme, institute
Stating die shoe and be provided with go-no-go bullet top, described go-no-go bullet top is positioned at the downstream on described detection bullet top, described go-no-go
Bullet top is vertically slidable to be installed on described die shoe, and described lower bolster, phase are stretched out in the top on described go-no-go bullet top
Corresponding, described forming panel is provided with go-no-go die.
In the automatic stamping equipment of the thin-walled annular workpiece of the present invention, as a kind of optimal technical scheme, institute
Stating go-no-go bullet top and have one axially through the centre bore on described go-no-go bullet top, described die shoe is provided with a gas
Circulation road, described gas channel connects described centre bore, and described gas channel connects a solenoid directional control valve.
In the automatic stamping equipment of the thin-walled annular workpiece of the present invention, as a kind of optimal technical scheme, institute
State sensing chip and solenoid directional control valve is all connected with control unit.
In the automatic stamping equipment of the thin-walled annular workpiece of the present invention, as a kind of optimal technical scheme, institute
The bottom stating forming panel is provided with a guiding surface, and described guiding surface is located remotely from the one of described stretching die
End.
In the automatic stamping equipment of the thin-walled annular workpiece of the present invention, as a kind of optimal technical scheme, institute
The upper surface stating forming panel is provided with some positioning convex for positioning steel band, the height of described positioning convex
Thickness less than or equal to described steel band.
Have employed technique scheme, the invention have the benefit that
(1) owing to devising the forming panel that rigid material is made so that forming panel drives steel band to move,
Will not produce deformation in moving process in the direction of movement, shift position is accurate, thus improves production efficiency
With the circular thin-wall workpiece after yield rate, and molding removes diel, the demoulding together along with forming panel
Time, workpiece can be taken out from the upper surface of forming panel such that it is able to realize the ring-type work that sectional area is different
The processing of part;Again owing to being provided with some forming panels on circulation link chain, thus improve forming panel feeding
Seriality, substantially increase production efficiency.
(2) owing to devising detection bullet top, during use, pressed sheet is depressed, and detection holds out against ring and holds out against shaping mould
Annular workpieces on plate, stretches out detection bullet top and presses under one end of lower bolster, as fruit product is qualified, then detect
The bottom on bullet top just contact induction sheet, now sensing chip provides an induced signal, represents sintetics,
As fruit product is defective, then detection bullet top bottom can not contact induction sheet, now sensing chip provides another
Induced signal, represents waste product, it is achieved thereby that the workpiece to all molding detects in punching course, carries
The high stability of product quality.
(3) owing to devising go-no-go bullet top, it is possible to waste product is picked in advance, it is to avoid waste product is mixed in finished product,
Decrease the labor intensity of operator, improve the stability of product quality.
(4) it is provided with a guiding surface due to the bottom of forming panel, when forming panel downstream, leads
Drawing bullet top, shaping bullet top and detection bullet top and go-no-go bullet top can be pressed at the bottom of forming panel one by one to inclined-plane
Under, decrease jam phenomenon when forming panel moves, improve the positioning precision of forming panel, and then improve
The product quality of circular thin-wall workpiece.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention;
Fig. 2 is the structural representation of diel in the embodiment of the present invention;
Detection bullet top operating diagram when Fig. 3 is to detect finished product in the embodiment of the present invention;
Detection bullet top operating diagram when Fig. 4 is to detect waste product in the embodiment of the present invention;
Fig. 5 is the structural representation of steel band in the embodiment of the present invention;
Fig. 6 is steel band schematic diagram when forming panel is combined in the embodiment of the present invention;
Wherein, in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5 and Fig. 6, each number designation refers to respectively
Following concrete meaning, element and/or parts.
In figure: A, diel, A1, part of the upper die, A2, part of the lower die, B, steel band decoiling device,
C, steel band wrap-up, D, circulation link chain, 1, upper bolster, 2, connecting plate, 3, pressed sheet, 301,
Punching press bulge loop, 302, detection hold out against ring, 303, go-no-go depression, 4, drawing punch, 5, piercing punch, 6,
Shaping terrace die, 7, elastic component, 8, die shoe, 9, lower bolster, 10, forming panel, 1001, drawing recessed
Mould, 1002, blanking die, 1003, correcting die, 1004, detection die, 1005, go-no-go die,
1006, guiding surface, 1007, positioning convex, 11, drawing bullet top, 12, material-dropping hole, 13, shaping bullet
Top, 14, support bullet top, 15, detection bullet top, 1501, detection section, 1502, annular boss, 1503,
Compression spring, 1504, sensing section, 16, sensing chip, 17, go-no-go bullet top, 18, solenoid directional control valve, 19,
Gas channel, 20, steel band, 2001, hole, location, 21, injection tube.
Detailed description of the invention
Below in conjunction with the accompanying drawings, the present invention is described in detail by specific embodiment, but these particularizations
The purposes of embodiment and purpose are only used for enumerating the present invention, not constitute the real protection scope of the present invention
Any type of any restriction, more non-is confined to this by protection scope of the present invention.
As shown in Figure 1, Figure 2, Fig. 3 and Fig. 4 jointly shown in, the invention discloses a kind of thin-walled annular workpiece from
Dynamic pressing equipment, includes part of the upper die A1 and part of the lower die A2 including diel A, diel A,
Part of the upper die A1 includes upper bolster 1, connecting plate 2 and pressed sheet 3, and connecting plate 2 is fixing with upper bolster 1 even
Connecing, connecting plate 2 is connected with pressed sheet 3 elasticity, and part of the lower die A2 includes the lower mold being fixedly installed togather
Seat 8 and lower bolster 9, upper bolster 1 is slidably connected with die shoe 8 by guiding mechanism;Part of the upper die A1
Connecting plate 2 on order drawing punch 4, piercing punch 5 and shaping terrace die 6, shaping terrace die 6 are installed
Installation end rely on upper bolster 1 by elastic component 7, this elastic component 7 usually rubber spring, drawing
The free end of punch 4, piercing punch 5 and shaping terrace die 6 all passes pressed sheet 3, drawing punch 4, punching
Punch 5 and the installation of shaping terrace die 6 and annexation are commonly used by stepping punching mould, do not repeat them here,
It is equipped with punching press bulge loop 301 around drawing punch 4, piercing punch 5 and shaping terrace die 6 on pressed sheet 3,
On the lower bolster 9 of part of the lower die A2, order is correspondingly provided with drawing bullet top 11, material-dropping hole 12 and shaping bullet top
13, drawing bullet top 11, material-dropping hole 12 and shaping bullet top 13 are commonly used by stepping punching mould, at this not
Repeat again;It is provided with between pressed sheet 3 and lower bolster 9 by the forming panel 10 of actuator drives, shaping mould
Drawing die 1001, blanking die 1002 and correcting die 1003, forming panel it is sequentially provided with on plate 10
10 is rigid material, will not produce deformation in moving process, and shift position is accurate, thus improves production effect
Rate and yield rate, and during the demoulding, forming panel 10 can be taken out, by workpiece from forming panel 10
Taking off, die shoe 8 is provided with the support bullet top 14 for supporting forming panel 10, when upper bolster 1 rises
Time, support bullet top 14 by forming panel 10 jack-up, it is simple to one station of forming panel 10 downstream;
The upstream of diel A is provided with steel band decoiling device B, and the downstream of diel A is provided with steel band wrap-up
C, actuating device includes, and to be that two rows are parallel by the circulation link chain D of motor-driven, usual circulation link chain D set
The chain put, circulation link chain D is provided with some forming panels 10, under the drive of circulation link chain D,
Forming panel 10 apposition steel band 20 successively passes through between part of the upper die A1 and part of the lower die A2, Jing Guola
Deeply, punching, shaping, detection and go-no-go operation, form product, improve the continuous of forming panel 10 feeding
Property, substantially increase production efficiency.
Wherein, steel band decoiling device B and steel band wrap-up C uses more in this area, such as, and Dongguan
The automatic uncoiler of Jin Zheng Machinery Co., Ltd. of city production and automatic coiling machine, all have this function, can be direct
Purchase off-the-shelf hardware uses, and does not repeats them here.
Die shoe 8 is provided with detection bullet top 15, and detection bullet top 15 is positioned at the downstream on shaping bullet top 13, relatively
Answering, forming panel 10 is provided with detection die 1004, and the workpiece after detecting punching press is the most qualified,
The most qualified, bullet top 15 is vertically slidable is installed on die shoe 8 in detection, detects bullet top
Lower bolster 9 is stretched out at the top of 15, and die shoe 8 is provided with a sensing chip 16, the bottom on detection bullet top 15 with
Distance between sensing chip 16 stretches out the length of lower bolster 9, specifically, detection equal to detection bullet top 15
The middle part on bullet top 15 has an annular boss 1502, and detection bullet top 15 is divided into by annular boss 1502
Detection section 1501 and sensing section 1504, be provided with a receiving annular boss 1502 and detection on lower bolster 9
The stepped throughhole of section 1501, detection section 1501 passes lower bolster 9, is provided with a receiving on die shoe 8
The columnar through holes of detection section 1501, the bottom installation sensing chip 16 of columnar through holes, this sensing chip 16 is usual
For sheet metal, between annular boss 1502 and lower bolster 9, it is provided with compression spring 1503, compression spring 1503
It is set in sensing section 1504;Pressed sheet 3 is provided with detection and holds out against ring 302, and detection holds out against ring 302
Position is corresponding with the position on detection bullet top 15, and when pressed sheet 3 is depressed, detection holds out against ring 302 and holds out against into
Annular workpieces on section mould plate 10, stretches out detection bullet top 15 and presses, such as fruit product under one end of lower bolster 9
Qualified, then detect the bottom just contact induction sheet 16 on bullet top 15, now sensing chip 16 provides a sensing
Signal, represents sintetics, and as fruit product is defective, then the bottom on detection bullet top 15 can not contact induction sheet
16, now sensing chip 16 provides another induced signal, represents waste product.
Die shoe 8 is provided with go-no-go bullet top 17, and go-no-go bullet top 17 is positioned at the downstream on detection bullet top 15, go-no-go
Bullet top 17 is vertically slidable to be installed on die shoe 8, and lower bolster 9 is stretched out at the top on go-no-go bullet top 17, relatively
Answering, forming panel 10 is provided with go-no-go die 1005.In order to make go-no-go bullet top 17 the most
The annular workpieces ejected after punching press, the lower surface at pressed sheet 3 is provided with go-no-go depression 303, and go-no-go is caved in
The position of 303 is corresponding with go-no-go bullet top 17, and, the sectional area of go-no-go depression 303 is more than or equal to
The big end cross-sectional area of circular thin-wall workpiece, and shape is corresponding, in order to accommodate ring during go-no-go bullet top 17 jack-up
Shape workpiece.
Go-no-go bullet top 17 has one axially through the centre bore on go-no-go bullet top 17, and die shoe 8 is provided with one
Gas channel 19, gas channel 19 connects centre bore, and gas channel 19 connects a solenoid directional control valve 18,
Gas channel 19 is connected with high-pressure air source, and solenoid directional control valve 18 plays connection or cuts out high-pressure air source
Effect.
Sensing chip 16 and solenoid directional control valve 18 are all connected with control unit, sensing chip 16 and solenoid directional control valve 18
Generally use the mode of being electrically connected to connect and connect control unit, naturally it is also possible to use wireless signal connected mode to connect control
Unit processed, those skilled in the art can sets itself as required, in this no limit, control unit is led to
Being often PLC, signal is passed to PLC, PLC and is given after program comparison by sensing chip 16
Going out instruction, control solenoid directional control valve 18 action, if testing result is finished product, then solenoid directional control valve 18 closes
Holding one's breath circulation road 19, go-no-go bullet top 17 is only by finished work-piece jack-up, follow-up work personnel's centralized collection;As
Really testing result is waste product part, then solenoid directional control valve 18 connects gas channel 19, during die sinking, and go-no-go bullet top
While 17 jack-up waste product workpiece, waste product workpiece is blown out by the high pressure draught in gas channel 19, the most permissible
Realize waste product workpiece to pick out from mould, thus each workpiece of punching press can be detected, and
And efficiency is high, constant product quality.
As Fig. 5 and Fig. 6 jointly shown in, the bottom of forming panel 10 is provided with a guiding surface 1006, guide
Inclined-plane 1006 is located remotely from one end of stretching die, when forming panel 10 downstream, guiding surface
Drawing bullet top 11, shaping bullet top 13 and detection bullet top 15 and go-no-go bullet top 17 can be pressed by 1006 one by one
Under forming panel 10, decrease jam phenomenon when forming panel 10 moves, improve forming panel 10
Positioning precision, and then improve the product quality of circular thin-wall workpiece.
The edge of steel band 20 is provided with equidistant hole, location 2001 arranged in rows, the upper table of forming panel 10
Face is provided with some positioning convex 1007 for positioning steel band 20, the height of positioning convex 1007 less than or
Equal to the thickness of steel band 20, after forming panel 10 is positioned on steel band 20 by operator, pass through convex
Rise 1007 with location the coordinating of hole 2001, steel band 20 and forming panel 10 are on steel band 20 moving direction
Just will not there is relative displacement again, therefore be accurately positioned forming panel 10 and just can be accurately positioned steel band 20,
Thus further increase the product quality of circular thin-wall workpiece.
Diel A used in the present invention is the improvement made on the basis of tradition stepping punching mould,
Change the feeding style of tradition stepping punching mould, employ forming panel 10 as carrier, during operation,
Forming panel 10 cycle operation on circulation link chain D, operator has only to be applied by steel band at forming panel 10,
After circulation link chain D drives forming panel 10 to sequentially pass through drawing, punching, shaping, detection and go-no-go,
The downstream output of diel A, when forming panel 10 arrives descending section of circulation link chain D, in molding
Finished parts in template 10 will come off under gravity, then collects unified for qualified workpiece,
Certainly, inventor is through further investigation, for preventing finished parts from can not come off from forming panel 10 completely,
Being provided with some injection tubes 21 between circulation link chain D up section and descending section, all injection tubes 21 are all connected with
High-pressure air source, injection tube 21 is provided with some nozzles towards descending section of circulation link chain D, uses high pressure gas
Stream auxiliary finished parts is detached into section mould plate 10, and effect can be more preferably.Due to forming panel 10 good rigidly, not only
Accurate positioning, and the punching press that can realize different cross-sectional annular workpieces makes, and has expanded incremental pressing die
The range of tool, has high promotional value.
Although for the purpose illustrated and describe, and describe shown in above-mentioned embodiment and the accompanying drawing of the present invention
Structure and processing procedure.But these are not detailed descriptions, can not scope of the invention is limited to this.
It will be understood by those skilled in the art that the above-mentioned embodiment of the present invention can be made numerous modifications and variations, and
These all of amendments and/or change are included in as within scope defined by the claims of the present invention, and
Without departing from scope and spirit of the present invention as defined by the appended claims.