A kind of threephase asynchronous machine automatic dismantling equipment
Technical field
The present invention relates to electric motors, specifically a kind of threephase asynchronous machine automatic dismantling equipment.
Background technology
The general demounting procedure of threephase asynchronous machine:
(1) case is torn open:Fan casing is removed with bottle opener.
(2) fan is torn open:Fan is removed with bottle opener.
(3) rear end cap is torn open:The oil cap bolt on rear end cap is unscrewed, then unscrews rear end bonnet bolt, after bolt all removes, is used
Wooden mallet uniformly beats end cap surrounding, and rear end cap can be removed.
(4) rotor is torn open:Front end bonnet bolt is unscrewed, shaft after being tapped with wooden mallet, after drive end bearing bracket seam allowance departs from, it is possible to
Remove rotor.
(5) drive end bearing bracket is torn open:Drive end bearing bracket oil cap bolt is unscrewed, then end cap is tapped with wooden mallet, is allowed to depart from bearing.
(6) bearing is dismantled:Front and back bearings are removed with appropriate drawing code.
Above-mentioned steps are manually completed by operating personnel, and very bothersome laborious, work efficiency is extremely low, and the prior art
In, it there has been no a kind of equipment that automatic dismantling can be carried out to threephase asynchronous machine.
The content of the invention
In order to make up for the deficiencies of the prior art, the present invention provides one kind automatically to dismantle threephase asynchronous machine
Equipment.
The technical solution adopted by the present invention to solve the technical problems is:Including fuselage, bottom mobile device, support fastening
Device, provision for disengagement and knocking device;The bottom mobile device is located at underbelly, and the support clamp device is located at
Bottom mobile device upper end, the provision for disengagement are located on the left of support clamp device, and the knocking device is located at branch stretching
It is fixedly mounted with and puts right end.
The fuselage includes the inclined plate of left plate, top plate, right plate, connection top plate and right plate and positioned at right plate
Middle part supports plate.
The bottom mobile device includes fixed plate, upper and lower screw rod, upper and lower motor, moves up and down plate, is front and rear screw rod, preceding
Motor, back-and-forth motion plate, left and right screw rod and left and right motor afterwards;
The fixed plate quantity is two, and described two fixed plates are symmetrically fixed on front and rear the two of fuselage from left to right
Side, and fixed plate is located between the left plate and right plate of fuselage, the quantity of screw rod up and down is two, about two screw rods point
An Zhuan not be in the middle part of two fixed plates, the motor up and down is connected with each upper and lower screw rod;
Described moves up and down plate level on about two screw rods;The front and rear screw rod is mounted on from front to back
It moves up and down in the middle part of plate upper surface, the front and rear motor is connected with front and rear screw rod;
The back-and-forth motion plate is mounted on front and rear screw rod upper end, and the left and right screw rod is mounted on front and rear shifting from left to right
In the middle part of movable plate upper surface, the left and right motor is connected with left and right screw rod;During work, upper and lower motor can with the work of front and rear motor
Back-and-forth motion plate is driven to move up and down and move forward and backward simultaneously.
The support clamp device includes mobile station, magnetic pedestal, electric rotating machine and retention mechanism;
The mobile station is mounted on the screw rod of left and right, so as to which turntable can to the left and right be put down under the action of the motor of left and right
Dynamic, the magnetic pedestal is located at mobile station upper end, so as to which magnetic pedestal can be fixed on mobile station side-to-side movement, electric rotating machine
In mobile station, and electric rotating machine main shaft is connected with magnetic pedestal, so as to which electric rotating machine can drive magnetic pedestal to carry out rotation fortune
Dynamic, the effect of magnetic pedestal is that the motor for needing to dismantle is absorbed and fixed at magnetic pedestal by the permanent magnet built in magnetic pedestal
On;Switch locking bar is provided on the magnetic pedestal, switch locking bar is used to control opening for the permanent magnetic suck function of magnetic pedestal
Or it closes;So as to need the motor dismantled can under the collective effect of upper and lower motor, front and rear motor, left and right motor and electric rotating machine into
Row moves up and down, moves forward and backward, side-to-side movement and rotary motion.
The retention mechanism includes two pairs of fasteners, and described two pairs of fasteners include two struts, two fastenings
Cylinder and two clamping plates, described two pairs of fasteners are separately fixed at left and right sides of mobile station upper surface, and each pair fastener
Two struts be fixed on mobile station rear and front end vertically respectively, described two fastening cylinder horizontal symmetricals are fixed on two branch
On bar, each fastening cylinder head portions are fixed with clamping plate, and triangular sawtooth is provided on the clamping plate;Work
When, fastening cylinder is scalable to drive the front and rear translation of each fastening plates, when the electric machine main shaft dismantled to needs is fixed, then each tight
Solid and gas cylinder stretches out so that each electric machine main shaft left and right ends for clamping board clamping needs and dismantling.
The knocking device includes limited block, percussion motor, percussion disk, percussion bar and crank, the limited block and consolidates
It is scheduled on and supports plate left end lower part, the percussion motor, which is mounted on, supports plate upper surface right part, and the percussion disk, which is located at, to be supported
Below plate, the percussion bar is slidably embedded in limited block, and described crank one end, which is rotatably installed in, to be tapped on disk, described
The crank other end be rotatably installed in tap bar on.During work, tap motor work and drive percussion disc spins, tap disc spins band
It moves crank to rotate, and then percussion bar left and right in limited block is driven to be translatable to tap the shaft or end cap for needing to dismantle motor.
The provision for disengagement includes turntable, forcible entry shaft, main rotating motor, secondary rotating motor, bottle opener and stripping off device;
The turntable is located at left plate right, and the forcible entry shaft level is connected in turntable left end, and dismantles shaft
Through left plate, the main rotating motor is mounted on top plate, and the main rotating motor is connected with forcible entry shaft by belt,
There are five time rotating motor, described five rotating motors are uniformly mounted on turntable lower part, described for the turntable left side installation
The main shaft of each secondary rotating motor is respectively connected with bottle opener, and the bottle opener is located on the right side of turntable;During work, main rotating motor work drives
Shaft rotation is dismantled, and then drives turntable rotation, when needing to dismantle motor with bottle opener, bottom mobile device can be passed through
Motor position is adjusted with electric rotating machine so that bottle opener insertion is needed in the bolt head unscrewed, and then, secondary rotating motor work makes
Corresponding bolt is obtained to be unscrewed, wherein, the species of each bottle opener can be different, thus when needing with variety classes bottle opener, only
Need rotary turnplate.
The stripping off device includes mandril, removes cylinder, stripping rod and remove motor, and the mandril is horizontally fixed on
Turntable upper right, the stripping number of cylinders are two, remove cylinder for described two and are positioned horizontally on the right side of turntable, and two
It removes cylinder and is arranged symmetrically in both sides below mandril, remove cylinder head portions for described two and be fixed with stripping rod, the stripping
It is two from number of motors, two stripping motors are installed on the left of turntable, and two are removed electric machine main shaft and removed respectively with two
Cylinder bottom is connected, and stripping cylinder rotation can be driven by removing motor, and then drive stripping rod rotation.Under original state, remove
Cylinder is in contraction state, and during work, the mandril can withstand machine shaft, then remove cylinder and stretch out so that stripping rod
Positioned at the electric machine part rear that needs are removed, then remove motor and work asynchronously with removing cylinder so that stripping rod is close to need
The electric machine part rear end face of stripping then removes cylinder and continues to shrink so that stripping rod applies the electric machine part that needs are removed
Active force, so that component is stripped, the stripping off device can replace that code is drawn to dismantle bearing, also can be to motor side
Lid is dismantled.
Advantageous effect:Compared with prior art, the present invention, which can realize, automatically dismantles threephase asynchronous machine, from
Dynamic to unscrew bolt, dismounting drive end bearing bracket, rear end cap, rotor and bearing etc., integration operation, without artificial, smart structural design saves
Manpower has been saved, has improved removal efficiency.
Description of the drawings
The present invention is further described with embodiment below in conjunction with the accompanying drawings.
Fig. 1 is the whole front view of the present invention;
Fig. 2 is bottom mobile device of the present invention and the structure diagram of support clamp device;
Fig. 3 is the structure diagram of present invention support clamp device;
Fig. 4 is Fig. 1 removal bottom mobile devices and the front view after support clamp device;
Fig. 5 is the partial structural diagram of provision for disengagement of the present invention;
Fig. 6 is the partial schematic diagram in A directions in Fig. 4;
In figure:Fuselage 1, bottom mobile device 2, support clamp device 3, provision for disengagement 4, knocking device 5, left plate 11,
Top plate 12, right plate 14, inclined plate 13, support plate 15, fixed plate 21, upper and lower screw rod 22, upper and lower motor 23, move up and down plate 24,
Front and rear screw rod 25, front and rear motor 26, move back and forth plate 27, left and right screw rod 28, left and right motor 29, mobile station 31, magnetic pedestal 32,
Switch locking bar 321, electric rotating machine 33, retention mechanism 34, fastener 341, strut 342, fastening cylinder 343, clamping plate 344, turn
Disk 41, forcible entry shaft 42, main rotating motor 43, secondary rotating motor 44, bottle opener 45, stripping off device 46, mandril 461, remove cylinder 462,
Stripping rod 463 removes motor 464, limited block 51, taps motor 52, tap disk 53, tap bar 54, crank 55.
Specific embodiment
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below
Conjunction is specifically illustrating, and the present invention is further explained.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5 and Fig. 6, a kind of threephase asynchronous machine automatic dismantling of the present invention is set
It is standby, including fuselage 1, bottom mobile device 2, support clamp device 3, provision for disengagement 4 and knocking device 5;The bottom movement
Device 2 is located at 1 lower part of fuselage, and the support clamp device 3 is located at 2 upper end of bottom mobile device, the provision for disengagement 4
In 3 left side of support clamp device, the knocking device 5 is located at support 3 right end of clamp device.
The fuselage 1 includes left plate 11, top plate 12, right plate 14, the inclined plate 13 of connection top plate 12 and right plate 14
And support plate 15 positioned at 14 middle part of right plate.
As depicted in figs. 1 and 2, a kind of threephase asynchronous machine automatic dismantling equipment of the present invention, the bottom are moved
Dynamic device 2 include fixed plate 21, upper and lower screw rod 22, upper and lower motor 23, move up and down plate 24, front and rear screw rod 25, front and rear motor 26,
Move back and forth plate 27, left and right screw rod 28 and left and right motor 29;
21 quantity of fixed plate is two, before described two fixed plates 21 are symmetrically fixed on fuselage 1 from left to right
Both sides afterwards, and fixed plate 21 is located between the left plate 11 of fuselage 1 and right plate 14,22 quantity of screw rod up and down is two,
About two screw rods 22 are separately mounted to two 21 middle parts of fixed plate, and the motor up and down 23 is connected with each screw rod 22 up and down
It connects;
The plate 24 that moves up and down is horizontally arranged on about two screw rods 22;The front and rear screw rod 25 is from front to back
Mounted on moving up and down in the middle part of 24 upper surface of plate, the front and rear motor 26 is connected with front and rear screw rod 25;
The back-and-forth motion plate 27 is mounted on front and rear 25 upper end of screw rod, and the left and right screw rod 28 is mounted on from left to right
It moves back and forth in the middle part of 27 upper surface of plate, the left and right motor 29 is connected with left and right screw rod 28;During work, upper and lower motor 23 with
The front and rear work of motor 26, which can drive, to be moved back and forth plate 27 while moves up and down and move forward and backward.
As shown in Figure 1, Figure 2 and Figure 3, a kind of threephase asynchronous machine automatic dismantling equipment of the present invention, the branch
Supportting clamp device 3 includes mobile station 31, magnetic pedestal 32, electric rotating machine 33 and retention mechanism 34;
The mobile station 31 be mounted on left and right screw rod 28 on, so as to turntable 31 can under the action of left and right motor 29 to
Left and right translation, the magnetic pedestal 32 is located at 31 upper end of mobile station, thus magnetic pedestal 32 can with 31 side-to-side movement of mobile station,
Electric rotating machine 33 is fixed in mobile station 31, and 33 main shaft of electric rotating machine is connected with magnetic pedestal 32, so as to electric rotating machine 33
Magnetic pedestal 32 can be driven to be rotated, the effect of magnetic pedestal 32 is that the motor for needing to dismantle is passed through magnetic pedestal 32
Built-in permanent magnet is absorbed and fixed on magnetic pedestal 32;Switch locking bar 321, switch lock are provided on the magnetic pedestal 32
Bar 321 is used to control the on or off of the permanent magnetic suck function of magnetic pedestal 32;So as to need the motor dismantled can be in upper and lower motor
23rd, moved up and down, moved forward and backward under the collective effect of front and rear motor 26, left and right motor 29 and electric rotating machine 33, left and right fortune
Dynamic and rotary motion.
The retention mechanism 34 includes two pairs of fasteners 341, and described two pairs of fasteners 341 include two struts
342nd, two fastening cylinders 343 and two clamping plates 344, described two pairs of fasteners 341 are separately fixed at 31 upper end of mobile station
At left and right sides of face, and two struts 342 of each pair fastener 341 are fixed on 31 rear and front end of mobile station vertically respectively, described
Two fastening 343 horizontal symmetricals of cylinder are fixed on two struts 342, and 343 end of each fastening cylinder is fixed with folder
Tight plate 344 is provided with triangular sawtooth on the clamping plate 344;During work, fastening cylinder 343 is scalable to drive each fastening
The front and rear translation of plate, when the electric machine main shaft dismantled to needs is fixed, then respectively fastening cylinder 343 stretches out so that each clamping plate
344 clamp the electric machine main shaft left and right ends for needing to dismantle.
As shown in Fig. 1, Fig. 4 and Fig. 6, a kind of threephase asynchronous machine automatic dismantling equipment of the present invention, described strikes
Device 5 is hit to be fixed on including limited block 51, percussion motor 52, percussion disk 53, percussion bar 54 and crank 55, the limited block 51
15 left end lower part of plate is supported, the percussion motor 52 is mounted on and supports 15 upper surface right part of plate, and the percussion disk 53 is located at
15 lower section of plate is supported, slidably in embedded limited block 51, described 55 one end of crank is rotatably installed in the percussion bar 54
It taps on disk 53,55 other end of crank, which is rotatably installed in, to be tapped on bar 54.During work, tap the work drive of motor 52 and strike
Hit disk 53 to rotate, tap the rotation of disk 53 and crank 55 is driven to rotate, so drive tap bar 54 in the limited block 51 left and right translation with
Tap the shaft or end cap for needing to dismantle motor.
As shown in Figure 1, Figure 4 and Figure 5, a kind of threephase asynchronous machine automatic dismantling equipment of the present invention, described tears open
Handler 4 includes turntable 41, forcible entry shaft 42, main rotating motor 43, secondary rotating motor 44, bottle opener 45 and stripping off device 46;
The turntable 41 is located at 11 right of left plate, and 42 level of forcible entry shaft is connected in 41 left end of turntable, and
Shaft 42 is dismantled through left plate 11, the main rotating motor 43 is mounted on top plate 12, the main rotating motor 43 and forcible entry
Shaft 42 is connected by belt, and there are five time rotating motor 44, described five times turns of electricity for 41 left side of turntable installation
Machine 44 is uniformly mounted on 41 lower part of turntable, and the main shaft of each secondary rotating motor 44 is respectively connected with bottle opener 45, and the bottle opener 45
Positioned at 41 right side of turntable;During work, the main work of rotating motor 43 drives forcible entry shaft 42 to rotate, and then turntable 41 is driven to rotate, when
When needing to dismantle motor with bottle opener 45, can motor position be adjusted by bottom mobile device 2 and electric rotating machine 33, made
Obtaining the insertion of bottle opener 45 needs in the bolt head unscrewed, and then, secondary rotating motor 44 works so that and corresponding bolt is unscrewed, wherein,
The species of each bottle opener 45 can be different, so as to when needing with variety classes bottle opener 45, only need rotary turnplate 41.
The stripping off device 46 includes mandril 461, removes cylinder 462, stripping rod 463 and removes motor 464, described
Mandril 461 is horizontally fixed on 41 upper right of turntable, and 462 quantity of stripping cylinder is two, described two stripping cylinders
462 are positioned horizontally in 41 right side of turntable, and two are removed cylinder 462 and are arranged symmetrically in 461 lower section both sides of mandril, described two strippings
Stripping rod 463 is fixed with from 462 end of cylinder, 464 quantity of stripping motor is two, and two stripping motors 464 are pacified
Mounted in 41 left side of turntable, and two 464 main shafts of stripping motor remove 462 bottom of cylinder with two respectively and are connected, and remove motor
464 can drive stripping cylinder 462 to rotate, and then stripping rod 463 is driven to rotate.Under original state, remove cylinder 462 and be in and shrink
State, during work, the mandril 461 can withstand machine shaft, then remove cylinder 462 and stretch out so that stripping rod 463 is located at
The electric machine part rear removed is needed, motor 464 is then removed and works asynchronously with removing cylinder 462 so that stripping rod 463 is close to
The electric machine part rear end face removed is needed, cylinder 462 is then removed and continues to shrink so that the electricity that stripping rod 463 removes needs
Mechanism member applies active force, so that component is stripped, the stripping off device 46 can replace that code is drawn to dismantle bearing,
Also electric motor end cap can be dismantled.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, and the description in above embodiments and description simply illustrates the present invention
Principle, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, these change and change
Into all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent
It defines.