CN105910932A - Detection device and detection method for measuring loss degree of aggregate to contact part - Google Patents
Detection device and detection method for measuring loss degree of aggregate to contact part Download PDFInfo
- Publication number
- CN105910932A CN105910932A CN201610353641.4A CN201610353641A CN105910932A CN 105910932 A CN105910932 A CN 105910932A CN 201610353641 A CN201610353641 A CN 201610353641A CN 105910932 A CN105910932 A CN 105910932A
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- aggregate
- lifting cylinder
- sleeve
- clamping mechanism
- contact component
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/56—Investigating resistance to wear or abrasion
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N5/00—Analysing materials by weighing, e.g. weighing small particles separated from a gas or liquid
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- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
Abstract
The invention relates to the field of construction machinery manufacturing and specifically relates to a detection device and a detection method for measuring loss degree of an aggregate to a contact part. The detection device for measuring the loss degree of the aggregate to the contact part comprises a bracket, a rotating mechanism, a driving mechanism, a clamping mechanism and a raise dust barrel, wherein the rotating mechanism is arranged on the bracket; the rotating mechanism is connected with the rotating mechanism, so as to drive the rotating mechanism to rotate; the rotating mechanism is respectively connected with the clamping mechanism and the raise dust barrel and is used for driving the clamping mechanism and the raise dust barrel to rotate; the clamping mechanism is arranged in the raise dust barrel and is used for mounting a to-be-detected workpiece. The detection device and the detection method can be used for simulating the abrasion degree of the interior of the equipment after long-term rubbing and impacting with the aggregate, more accurately estimating the service life of the contact part, selecting the material for manufacturing contact part according to the practical production requirement, saving a large amount of resources, increasing the yield and achieving the purpose of deducing the service life of equipment.
Description
Technical field
The present invention relates to construction machinery production field, particularly when pavement construction machinery manufactures, be used for measuring bone
Expect the detection device to contact component extent of deterioration and detection method.
Background technology
Existing pavement construction machinery, in the equipment such as cylinder, blender, disintegrating machine, when all having work and aggregate
The contact component rubbing mutually, clashing into mutually, face machine-building manufacturer, generally selects conventional steel docking
Contact portion part makes, before equipment dispatches from the factory, it is impossible to accurately estimated steel and aggregate friction,
The loss situation clashed into, therefore cannot select suitable with aggregate according to the service life of equipment contact component
Steel.
The contact component of existing easy loss is required for greatly what timing was changed, and the problems referred to above cause equipment after dispatching from the factory
Use during there are the following problems: one is the steel that used of the contact component journeys that not up to abrasion is changed
Spend and changed generation waste in advance；Two are the failure to change in time contact component, and to cause equipment to be subject to more serious
Abrasion, brings economic loss to the manufacturer of equipment and the client of purchase of equipment.
Summary of the invention
In order to overcome the deficiencies in the prior art, the invention provides one, for measuring aggregate, steel are worn away journey
The determinator of degree, be mainly used to measure contact component made by various steel with different types of aggregate
Carry out rubbing, the degree of wear suffered by collision rift.
For achieving the above object, the technical scheme that the present invention provides is as follows: be used for measuring aggregate to contact component
The detection device of extent of deterioration, it is characterised in that: include support, rotating mechanism, drive mechanism, clamping machine
Structure and lifting cylinder, described rotating mechanism is arranged on support, described drive mechanism be connected with rotating mechanism with
Driving rotating mechanism rotates, and this rotating mechanism is connected with clamping mechanism and lifting cylinder respectively and drives clamping machine
Structure and lifting barrel body rotation, it is interior for installing workpiece for measurement that described clamping mechanism is arranged at lifting cylinder.
Further, rotating mechanism include the bearing block being arranged on support, the sleeve being assemblied on bearing block,
The rotating shaft being arranged in sleeve and the bearing assembly being arranged between sleeve and rotating shaft, described sleeve one end with
Lifting cylinder connects, and described sleeve is connected the rotating shaft of one end and stretches out outside sleeve and insert lifting cylinder with lifting cylinder
Body is connected with clamping mechanism.
Further, drive mechanism includes sleeve drive motor, turns axis drive motor and pulley assembly, should
Sleeve drive motor by pulley assembly and sleeve connection, turn axis drive motor by pulley assembly with turn
Axle connects.
Further, drive mechanism also includes circuit control system, and this circuit control system is fixed in frame
And with turn axis drive motor, sleeve drive motor is connected
Further, sleeve drive motor, turn axis drive motor and be arranged in parallel on support.
Further, clamping mechanism includes rotor, and this rotor is provided with mounting groove and clamping screw.
Further, lifting cylinder sets charging aperture, for closing the cover plate of charging aperture and for by lifting cylinder
The transparent cover of body and sleeve connection, this cover plate, is bolted between lifting cylinder and transparent cover.
A kind of measure the aggregate method to contact component extent of deterioration, it is characterised in that: use above-mentioned being used for
Measure the aggregate detection device to contact component extent of deterioration, specifically comprise the following steps that
The steel being used for making contact component are cut, clean and dry and weigh, are fixed on clamping machine by step 1
On structure；
Step 2, puts into the aggregate for test in lifting cylinder；
Step 3, rotating driving device drives lifting cylinder and clamping mechanism to rotate, and lifting cylinder when rotated can
Enough being kicked up by the test aggregate in lifting cylinder, clamping mechanism drives steel to clash into, rubs in lifting cylinder
The aggregate in portion, causes steel to wear and tear；
Steel, after the detection time terminates, are taken off from clamping mechanism by step 4, clean and dry and weigh, i.e.
This test aggregate wear intensity to steel can be drawn；
Step 5, is back to several groups of data that step 1 passes through to be measured and further infers that out this wear intensity and set
For the dependency of wear intensity time actually used.
Optimizing, in step 3, lifting cylinder is identical with the direction of rotation of clamping mechanism.
Optimizing, in step 3, the rotary speed of lifting cylinder and clamping mechanism is the most adjustable.
From the above-mentioned description of this invention, compared with prior art, what the present invention provided is used for measuring bone
Expect the detection device to contact component extent of deterioration and detection method, can be simulated by the test of short time and set
For inner contact, long-time and aggregate friction, the degree of wear of collision rift, accurately estimate contact site
The service life of part, and then select to manufacture the material of contact component according to needs of production, save a large amount of money
Source, improves production capacity, and then reaches the purpose of deduction equipment service life.
Accompanying drawing explanation
Fig. 1 is the structural representation that contact component extent of deterioration detects device for measuring aggregate.
Fig. 2 is the side view that contact component extent of deterioration detects device for measuring aggregate.
Fig. 3 is the rotating mechanism structural representation that contact component extent of deterioration detects device for measuring aggregate
Figure.
Detailed description of the invention
Below by way of detailed description of the invention, the invention will be further described.
Referring to figs. 1 through shown in Fig. 3, for measuring the aggregate detection device to contact component extent of deterioration, bag
Include support 1, rotating mechanism 2, drive mechanism 3, clamping mechanism 4 and lifting cylinder 5；
Support 1 includes operating platform 11, supporting leg 12 and is arranged at the roller 13 bottom supporting leg；
Rotating mechanism 2 is arranged on the operating platform 11 of support 1, including pair of bearing 21, sleeve 22,
Rotating shaft 23, bearing assembly 24, bearing block 21 is arranged on operating platform 11, and sleeve 22 is assemblied in bearing
In seat 21, rotating shaft 23 is arranged in sleeve 22, bearing assembly 24 be arranged at sleeve 22 and rotating shaft 23 it
Between, sleeve 22 one end is connected with lifting cylinder 5, the other end is connected with drive mechanism 3, rotating shaft 23 two ends
Stretching out outside sleeve 22 respectively, sleeve 22 is connected the rotating shaft 23 of one end and inserts lifting cylinder 5 with lifting cylinder 5
In be connected with clamping mechanism 4, rotating shaft 23 other end is connected with drive mechanism 3；
Drive mechanism 3 includes sleeve drive motor 31, turns axis drive motor 32, pulley assembly 33 and electricity
Path control system 34, sleeve drive motor 31, turns axis drive motor 32 for be arranged in parallel on support 1
Frequency conversion motor, this sleeve drive motor 31 is connected with sleeve 22 by pulley assembly 33, rotating shaft drives electricity
Machine 32 is connected with rotating shaft 23 by pulley assembly 33, and this sleeve drive motor 31 is driven by sleeve 22
Lifting cylinder 5 rotates, turn axis drive motor 32 drives clamping mechanism 4 to rotate by rotating shaft 23, circuit control
System 34 processed be fixed in frame 1 and with turn axis drive motor 31, sleeve drive motor 32 is connected；
Clamping mechanism 4 is arranged in lifting cylinder 5, is provided with mounting groove 42 including this rotor 41 of a rotor
With clamping screw 43, rotor 41 and rotating shaft 23 pin joint, workpiece for measurement inserts in mounting groove 43 and passes through locking screw
Rotation 43 locking；
Setting charging aperture 51, cover plate 52 and transparent cover 53 on lifting cylinder 5, charging aperture 51 is opened in lifting cylinder 51
End face, cover plate 52 is connected on lifting cylinder 51 for closing or opening charging by bolt is dismountable
Mouth 51, screw bolt passes lifting cylinder 5, transparent cover 53 are connected with sleeve 22.
Referring to figs. 1 through shown in Fig. 3, a kind of measure the aggregate method to contact component extent of deterioration, use
State for measuring the aggregate detection device to contact component extent of deterioration, specifically comprise the following steps that
The steel 100 being used for making contact component are cut into bulk, clean and dry and weigh, insert by step 1
Enter in mounting groove 42 and locked by set and locking screw 43, be fixed on clamping mechanism 4；
Step 2, puts into the aggregate for test, by cover plate 52 by charging aperture 51 envelope in lifting cylinder 5
Close；
Step 3, is set sleeve drive motor 31 by circuit control system 34, is turned axis drive motor 32
After rotating speed and the duration of runs, starting rotating mechanism 2, sleeve drive motor 31 drives lifting cylinder by sleeve 22
Body 5 rotates, and the test aggregate in lifting cylinder can be kicked up by lifting cylinder when rotated, and rotating shaft drives
Motor 32 drives clamping mechanism 4 to rotate by rotating shaft 23, and clamping mechanism drives steel 100 to clash into, rub
The aggregate of 5 in lifting cylinder, causes steel to wear and tear, lifting cylinder 5 and rotor 41 rotating Vortex, lifting
Cylinder 5 can be regulated by circuit control system 34 with the rotary speed of rotor 41；
Step 4, after the detection time terminates, takes off cover plate 52 and steel 100 in order, is washed by steel 100
Only dry and weigh, this test aggregate wear intensity to steel can be drawn.
Step 5, is back to several groups of data that step 1 passes through to be measured and further infers that out this wear intensity and set
For the dependency of wear intensity time actually used.
Use the said determination aggregate method to contact component extent of deterioration, can be simulated by the test of short time
Device interior contact site is long-time and aggregate friction, the degree of wear of collision rift, accurately estimates contact
The service life of parts, and then select to manufacture the material of contact component according to needs of production, save a large amount of
Resource, improves production capacity, and then reaches the purpose of deduction equipment service life.
Above are only a specific embodiment of the present invention, but the design concept of the present invention be not limited thereto,
All changes utilizing this design that the present invention carries out unsubstantiality, all should belong to and invade scope
Behavior.
Claims (10)
1. for measuring the aggregate detection device to contact component extent of deterioration, it is characterized in that: include support, rotating mechanism, drive mechanism, clamping mechanism and lifting cylinder, described rotating mechanism is arranged on support, described drive mechanism is connected with rotating mechanism to drive rotating mechanism to rotate, this rotating mechanism is connected with clamping mechanism and lifting cylinder and drives clamping mechanism and lifting barrel body rotation respectively, and it is interior for installing workpiece for measurement that described clamping mechanism is arranged at lifting cylinder.
The most according to claim 1 for measuring the aggregate detection device to contact component extent of deterioration, it is characterized in that: described rotating mechanism includes the bearing block being arranged on support, the sleeve being assemblied on bearing block, the rotating shaft being arranged in sleeve and the bearing assembly being arranged between sleeve and rotating shaft, described sleeve one end is connected with lifting cylinder, and described sleeve is connected the rotating shaft of one end and stretches out outside sleeve and insert in lifting cylinder and be connected with clamping mechanism with lifting cylinder.
The most according to claim 2 for measuring the aggregate detection device to contact component extent of deterioration, it is characterized in that: described drive mechanism includes sleeve drive motor, turns axis drive motor and pulley assembly, this sleeve drive motor by pulley assembly and sleeve connection, turn axis drive motor and be connected with rotating shaft by pulley assembly.
The most according to claim 3 for measuring the aggregate detection device to contact component extent of deterioration, it is characterized in that: described drive mechanism also includes circuit control system, this circuit control system be fixed in frame and with turn axis drive motor, sleeve drive motor is connected.
5. according to described in Claims 2 or 3 for measuring the aggregate detection device to contact component extent of deterioration, it is characterised in that: described sleeve drive motor, turn axis drive motor and be arranged in parallel on support.
It is the most according to claim 1 and 2 for measuring the aggregate detection device to contact component extent of deterioration, it is characterised in that: described clamping mechanism includes rotor, and this rotor is provided with mounting groove and clamping screw.
The most according to claim 1 and 2 for measuring the aggregate detection device to contact component extent of deterioration, it is characterized in that: set charging aperture on described lifting cylinder, for closing the cover plate of charging aperture and for the transparent cover by lifting cylinder Yu sleeve connection, this cover plate, be bolted between lifting cylinder and transparent cover.
8. one kind measures the aggregate method to contact component extent of deterioration, it is characterised in that: use being used for described in claim 1-7 any one claim to measure the aggregate detection device to contact component extent of deterioration, specifically comprise the following steps that
The steel being used for making contact component are cut, clean and dry and weigh, are fixed on clamping mechanism by step 1；
Step 2, puts into the aggregate for test in lifting cylinder；
Step 3, rotating driving device drives lifting cylinder and clamping mechanism to rotate, and the test aggregate in lifting cylinder can be kicked up by lifting cylinder when rotated, and clamping mechanism drives steel to clash into, the aggregate of friction lifting inner barrel, causes steel to wear and tear；
Steel, after the detection time terminates, are taken off from clamping mechanism by step 4, clean and dry and weigh, can draw this test aggregate wear intensity to steel；
Step 5, is back to several groups of data that step 1 passes through to be measured and further infers that out this wear intensity and the equipment dependency of wear intensity time actually used.
The mensuration aggregate the most according to claim 8 method to contact component extent of deterioration, it is characterised in that: in described step 3, lifting cylinder is identical with the direction of rotation of clamping mechanism.
The mensuration aggregate method to contact component extent of deterioration the most according to claim 8 or claim 9, it is characterised in that: in described step 3, the rotary speed of lifting cylinder and clamping mechanism is the most adjustable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610353641.4A CN105910932A (en) | 2016-05-25 | 2016-05-25 | Detection device and detection method for measuring loss degree of aggregate to contact part |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610353641.4A CN105910932A (en) | 2016-05-25 | 2016-05-25 | Detection device and detection method for measuring loss degree of aggregate to contact part |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105910932A true CN105910932A (en) | 2016-08-31 |
Family
ID=56741453
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610353641.4A Pending CN105910932A (en) | 2016-05-25 | 2016-05-25 | Detection device and detection method for measuring loss degree of aggregate to contact part |
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| Country | Link |
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| CN (1) | CN105910932A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112345397A (en) * | 2020-10-27 | 2021-02-09 | 国家能源集团宁夏煤业有限责任公司 | Detection device and detection method for wear resistance of working part of crushing equipment |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2525506Y (en) * | 2001-08-24 | 2002-12-11 | 葛洲坝股份有限公司试验中心 | Rotary hydro-concrete water sand wearing machine |
| CN1459329A (en) * | 2002-05-23 | 2003-12-03 | 黄官禹 | Agitating machine |
| CN202442932U (en) * | 2012-02-27 | 2012-09-19 | 中国石油天然气集团公司 | Device for testing material abrasion performance |
| CN104792641A (en) * | 2015-04-17 | 2015-07-22 | 柳州金茂机械有限公司 | Friction wear testing machine simulating operation condition of earthmoving machine |
| CN205643066U (en) * | 2016-05-25 | 2016-10-12 | 福建南方路面机械有限公司 | Detection apparatus for be used for determining aggregate to contact component loss degree |
-
2016
- 2016-05-25 CN CN201610353641.4A patent/CN105910932A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2525506Y (en) * | 2001-08-24 | 2002-12-11 | 葛洲坝股份有限公司试验中心 | Rotary hydro-concrete water sand wearing machine |
| CN1459329A (en) * | 2002-05-23 | 2003-12-03 | 黄官禹 | Agitating machine |
| CN202442932U (en) * | 2012-02-27 | 2012-09-19 | 中国石油天然气集团公司 | Device for testing material abrasion performance |
| CN104792641A (en) * | 2015-04-17 | 2015-07-22 | 柳州金茂机械有限公司 | Friction wear testing machine simulating operation condition of earthmoving machine |
| CN205643066U (en) * | 2016-05-25 | 2016-10-12 | 福建南方路面机械有限公司 | Detection apparatus for be used for determining aggregate to contact component loss degree |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112345397A (en) * | 2020-10-27 | 2021-02-09 | 国家能源集团宁夏煤业有限责任公司 | Detection device and detection method for wear resistance of working part of crushing equipment |
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| PB01 | Publication | ||
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Application publication date: 20160831 |
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| RJ01 | Rejection of invention patent application after publication |