CN105910474B - More tubular sheet heat exchangers - Google Patents

More tubular sheet heat exchangers Download PDF

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Publication number
CN105910474B
CN105910474B CN201610494602.6A CN201610494602A CN105910474B CN 105910474 B CN105910474 B CN 105910474B CN 201610494602 A CN201610494602 A CN 201610494602A CN 105910474 B CN105910474 B CN 105910474B
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Prior art keywords
tube
tube sheet
heat exchanger
sheet
housing
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CN201610494602.6A
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CN105910474A (en
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李志典
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Individual
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/16Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/007Auxiliary supports for elements
    • F28F9/013Auxiliary supports for elements for tubes or tube-assemblies
    • F28F9/0131Auxiliary supports for elements for tubes or tube-assemblies formed by plates
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/04Arrangements for sealing elements into header boxes or end plates
    • F28F9/06Arrangements for sealing elements into header boxes or end plates by dismountable joints
    • F28F9/10Arrangements for sealing elements into header boxes or end plates by dismountable joints by screw-type connections, e.g. gland
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/26Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

The present invention relates to field of chemical equipment, more particularly to a kind of more tubular sheet heat exchangers, including housing, the first end socket, the second end socket and more heat exchanger tubes.First end socket and the second end socket are connected to the both ends of housing, and at least two tube sheets are provided between the first end socket and housing, and each tube sheet is provided with multiple heat exchanger tube mounting holes, and multiple heat exchanger tube mounting holes of adjacent two tube sheets, which correspond, to be coaxially disposed.Heat exchanger tube mounting hole at least two tube sheets near the tube sheet of housing is stepped hole, and the heat exchanger tube mounting hole at least two tube sheets farthest away from the tube sheet of housing is screwed hole, and the screw plug coordinated with screwed hole is provided with screwed hole.More heat exchanger tubes be installed on corresponding in the heat exchanger tube mounting hole and axial direction of more heat exchanger tubes be parallel to each other, more heat exchanger tubes are arranged with first collar and first seal with the outer wall that at least two tube sheets are connected.More tubular sheet heat exchangers are effectively improved the sealing property and heat resisting and pressure resisting performance of heat exchanger.

Description

More tubular sheet heat exchangers
Technical field
The present invention relates to field of chemical equipment, in particular to a kind of more tubular sheet heat exchangers.
Background technology
Heat exchanger is widely used in industrial heat exchange.Heat exchanger is typically by end socket, tube sheet, flange, heat exchanger tube, baffling Plate and technique mouth of pipe composition.In technology related to the present invention, existing heat exchanger mainly has metallic recuperator, the non-weldering of single tube plate Connect formula heat exchanger, no-welding type double tube plate heat exchanger.
Wherein, metallic recuperator uses welded type, though some metals such as tantalum material antiseptic property is good, to manufacturing capacity It is required that very high, welding is technical bottleneck.The manufacturer of domestic this technology of grasp is seldom at present.Thus purchase cost is very high, shadow The popularization and extensive use in market are rung.
The tube sheet of single tube plate no-welding type heat exchanger is clamped by flange, passes through the applying power clamping pad such as bolt, packing ring, nut Piece is to reach the sealing of main pad;Pad and O-ring are cased with to form the seal assembly between exchanger tubes and tubesheets on the outside of heat exchanger tube, And thrust compression seal component is applied by screw plug (center is with holes, does not influence flow of media) and reaches sealing.Its tube sheet Usually nonmetallic or metal surface covers nonmetallic anticorrosive coat, and pore screw thread is prevented in nonmetallic surface or relatively thin metal Processed on rotten layer.This screw thread can not bear larger pressure or/and higher temperature.Acted in larger pressure and/or higher temperature Under, sealing cannot be effectively ensured, easily failure.When being leaked at heat exchanger tube, it is impossible to find in time, also cannot be timely Processing, causes potential risk and even results in accident.So as to limit the application of such product in the industry.
No-welding type double tube plate heat exchanger, common double tube plate heat exchanger, inside and outside two pieces of tube sheets are provided with, can be prevented Pipe, shell side kind storeroom contact with each other.An observation chamber is formed between two tube sheets, is easy to find leakage in time.When pressure or temperature When higher, tube sheet easily deforms.Bolt applying power among tube sheet is played to the deformation for reducing tube sheet certain Effect, but this power can not be uniformly applied on every heat exchanger tube, thus the pressure that seal assembly obtains at each heat exchanger tube Clamp force differs in size together.The thrust that heat exchanger tube seal assembly at bolt and bolt obtains is big, is preferentially sealed.And The pad that now there may be part heat exchanger tube cannot get enough thrusts, it is impossible to realize sealing.If now continue to increase spiral shell Post and bolt may cause the pad overvoltage of good seal and damage to pad thrust.On the other hand, each tubesheet holes and each Seal assists the scantling of sealing to have differences so that indivedual points can not be handled with the method for overall applying power and are let out The problem of leakage.Seal assembly on heat exchanger tube, even individual defects, wants replacing and also has to take outer tube plate once damaging It is lower to change.Even if damaging a pad, seal assembly on all heat exchanger tube and heat exchanger tube is also reinstalled.Therefore tie up Repair and grown with the off-time, larger production suspension induced losses can be brought to equipment user.Therefore, this structure does not consider the equipment later stage Maintenance, operating cost, the defects of certain in itself be present in structure design.And though the double tubesheet that the technology provides has monitoring leakage Function, but without follow-up counter-measure.After leaking can only shut-down (breakdown) mainteance, cause production stop work, cause economic loss.
In summary, existing heat exchanger generally existing sealing effectiveness is poor, and security reliability and heat resisting and pressure resisting are poor The problem of.
The content of the invention
It is an object of the invention to provide a kind of more tubular sheet heat exchangers, to effectively improve the sealing property of heat exchanger, peace Full performance and heat resisting and pressure resisting performance.
What the present invention was realized in:
A kind of more tubular sheet heat exchangers, including housing, the first end socket, the second end socket and more heat exchanger tubes.First end socket with Second end socket is connected to the both ends of housing, and at least two tube sheets are provided between the first end socket and housing, and each tube sheet is equal Multiple heat exchanger tube mounting holes are provided with, multiple heat exchanger tube mounting holes of adjacent two tube sheets correspond, and correspondingly Any two heat exchanger tube mounting hole is coaxially disposed.The heat exchanger tube mounting hole of tube sheet at least two tube sheets near housing is Stepped hole, the heat exchanger tube mounting hole at least two tube sheets farthest away from the tube sheet of housing is screwed hole, be provided with screwed hole with The screw plug that screwed hole coordinates.More heat exchanger tubes be installed on corresponding in heat exchanger tube mounting hole and more heat exchanger tubes axial phase Mutually parallel, more heat exchanger tubes are arranged with first collar and first seal with the outer wall that at least two tube sheets are connected.
Further, in presently preferred embodiments of the present invention, above-mentioned at least two tube sheet is three tube sheets, three tube sheets The first tube sheet, the second tube sheet, the 3rd tube sheet are followed successively by along the direction away from the housing, the edge of the 3rd tube sheet is provided with tube sheet Flange, the both ends of housing are provided with shell flange, pass through Stud connection between tube sheet flange and shell flange.
Further, in presently preferred embodiments of the present invention, above-mentioned first seal includes at least two first O-rings, phase Annular gasket is provided between adjacent two the first O-rings.
Further, in presently preferred embodiments of the present invention, the centre that above-mentioned screw plug is is provided with through hole, screw plug Inwall and heat exchanger tube outer wall between be provided with gap, first collar is provided with the first telltale hole, the first telltale hole and through hole Connection.
Further, in presently preferred embodiments of the present invention, being provided between above-mentioned at least two tube sheet prevents at least two The stay bolt structure that individual tube sheet deforms.
Further, in presently preferred embodiments of the present invention, above-mentioned stay bolt structure includes the first bolt, the second bolt and drawing Plug is supportted, the threaded one end of the first bolt is connected to the tube sheet near housing, and the other end is provided with the termination with boss, termination Threaded connection hole is provided with, termination abuts with stay bolt plug, and stay bolt plug is threadedly connected to the tube sheet farthest away from housing, the second spiral shell One end of bolt is through the connection of stay bolt plug corresponding with the threaded connection hole of termination inwall, the junction of boss and corresponding tube sheet It is provided with the second O-ring.
Further, in presently preferred embodiments of the present invention, set on the outside of the junction of two tube sheets of above-mentioned close housing Second seal is equipped with, two close to housing surround the first secure chamber between tube sheet and second seal.
Further, in presently preferred embodiments of the present invention, above-mentioned second seal includes floating ring, second collar, pressure ring And two the 3rd O-rings, second collar are sheathed on the outside of two tube sheets close to housing, two the 3rd O-rings cover respectively The outside of two tube sheets of housing is provided close to, floating ring is bolted with pressure ring, and the bottom of pressure ring compresses two the 3rd O Type circle.
Further, in presently preferred embodiments of the present invention, above-mentioned pressure ring is respectively arranged with mutual cooperation with corresponding tube sheet Locating slot, be provided with locating piece in locating slot.
Further, in another preferred embodiment of the invention, the joint face side relative close to two tube sheets of housing Edge is provided with gasket seal, and the second secure chamber is surrounded between the gasket seal joint face relative with two tube sheets close to housing, Two tube sheets of housing are provided with one or more process interfaces connected with the second secure chamber.
The beneficial effect that the present invention realizes:By being respectively arranged with least two tube sheets between the first end socket and housing, Each tube sheet is provided with multiple heat exchanger tube mounting holes, and multiple heat exchanger tube mounting holes of adjacent two tube sheets correspond, and One-to-one any two heat exchanger tube mounting hole is coaxially disposed, and more heat exchanger tubes are installed in corresponding heat exchanger tube mounting hole And the axial direction of more heat exchanger tubes is parallel to each other.Installation fixation is carried out so as to exchange heat pipe by least two tube sheets, at least two The effect of mutual stay bolt can be played between tube sheet so that tube sheet is not allowed yielding, and then heat exchanger tube is less likely to occur to leak, safety Property is stronger, and heat resisting and pressure resisting performance is also improved.In at least two tube sheets near housing tube sheet heat exchanger tube mounting hole For stepped hole, the heat exchanger tube mounting hole at least two tube sheets farthest away from the tube sheet of housing is screwed hole, is provided with screwed hole The screw plug coordinated with screwed hole, and more heat exchanger tubes and the outer wall that at least two tube sheets are connected are arranged with first collar and the One seal.So that between screw plug and heat exchanger tube, in the axial direction in the presence of certain headspace, for heat exchanger tube in axial direction It is upper freely to stretch, solve between exchanger tubes and tubesheets due to deformation caused by structural constraints, the problem of causing leakage. And the seal point of the corresponding heat exchanger tube of each screw plug.When some seal point leaks, it only need to individually fasten and let out The screw plug of leak source, the problem of avoiding the occurrence of discontinuity in the prior art.And the gasket seal at a certain heat exchanger tube During damage, restrained without integral demounting, without reinstalling heat exchanger tube and its seal assembly by root.So as to improve heat exchanger tube and Sealing property and security between tube sheet, also allow for the heat exchanger tube maintenance of heat exchanging device and change.
Brief description of the drawings
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below by embodiment it is required use it is attached Figure is briefly described, it will be appreciated that the following drawings illustrate only certain embodiments of the present invention, therefore be not construed as pair The restriction of scope, for those of ordinary skill in the art, on the premise of not paying creative work, can also be according to this A little accompanying drawings obtain other related accompanying drawings, but inherently without departing from the scope of each technical scheme of the present invention.
Fig. 1 is the structural representation for more tubular sheet heat exchangers that the first embodiment of the present invention provides;
Fig. 2 is the partial enlarged drawing at A in Fig. 1;
Fig. 3 is the structural representation for more tubular sheet heat exchangers that the second embodiment of the present invention provides;
Fig. 4 is the partial enlarged drawing at B in Fig. 3;
Fig. 5 is the partial enlarged drawing at C in Fig. 3;
Fig. 6 is the partial enlarged drawing at D in Fig. 3;
Fig. 7 is the partial structural diagram at secure chamber in more tubular sheet heat exchangers that the third embodiment of the present invention provides;
Fig. 8 is the locating piece that the second tubing plate rotating is prevented in more tubular sheet heat exchangers that the second embodiment of the present invention provides The first schematic diagram;
Fig. 9 is the locating piece that the second tubing plate rotating is prevented in more tubular sheet heat exchangers that the second embodiment of the present invention provides Second of schematic diagram;
Figure 10 is the partial structural diagram at the secure chamber for more tubular sheet heat exchangers that the fourth embodiment of the present invention provides.
Reference collects:Stud 101;First nut 102;First pad 103;Fixing bolt 104;Second nut 105; Second pad 106;Housing 110;Shell flange 111;First end socket 120;Cover flange 121;Channel flange 122;Heat exchanger tube 130;First tube sheet 140;Stepped hole 141;Boss 142;Second tube sheet 150;Screwed hole 151;First seal 160;First is O-shaped Circle 161;Annular gasket 162;First collar 170;First telltale hole 171;Screw plug 180;Through hole 181;Wedge pad 182;The Three tube sheets 190;Tube sheet flange 191;First bolt 210;Termination 211;Second O-ring 212;Second bolt 220;Stay bolt plug 230;Floating ring 301;Second collar 302;Pressure ring 303;3rd O-ring 304;3rd bolt 305;Journal stirrup 306;Gasket ring 307;The One secure chamber 308;Secondary signal hole 309;First process interface 310;Gasket seal 311;Second process interface 312;Locating piece 313;Second secure chamber 314.
Embodiment
The present invention is described in further detail below by specific examples of the implementation and with reference to accompanying drawing.
First embodiment
Referring to accompanying drawing 1, a kind of more tubular sheet heat exchangers of the present embodiment offer, including housing 110, the first end socket 120, second End socket (not shown) and more heat exchanger tubes 130.
First end socket 120 and the second end socket are connected to the both ends of housing 110, between the first end socket 120 and housing 110 The first tube sheet 140 and the second tube sheet 150 are provided with, the first tube sheet 140 is fixedly connected on housing 110, and the second tube sheet 150, which is fixed, to be connected It is connected to the first end socket 120.Plate face between first tube sheet 140 and the second tube sheet 150 be arranged in parallel, and the first tube sheet 140 and The notched gasket ring (not shown) for connection is provided between two tube sheets 150 so that the first tube sheet 140 and the second tube sheet There is certain gap between 150.First end socket 120 is provided with the cover flange 121 for connection, and housing is provided with for connecting The shell flange 111 connect, channel flange 122 is additionally provided between the second tube sheet 150 and the first end socket 120.Shell flange 111, Linked together between cover flange 121 and channel flange 122 by more studs 101, the both ends of more studs 101 are set There is the first nut 102 for locking, be provided between the first nut 102 and shell flange 111 and cover flange 121 First pad 103, the first pad 103 are annular, in order to connect more firm.First tube sheet 140 and the quilt of the second tube sheet 150 It is clamped between channel flange 122 and shell flange 111, the junction of the first tube sheet 140 and shell flange 111 is provided with second Pad 106.More studs 101 are uniformly distributed in shell flange 111, when screw on nut 102, between each flange and flange and tube sheet Between pad 106 be compacted so that at interface realize sealing.
First tube sheet 140 and the second tube sheet 150 are provided with multiple heat exchanger tube mounting holes, the first tube sheet 140 and the second pipe Multiple heat exchanger tube mounting holes of plate 150 are corresponded, and one-to-one any two heat exchanger tube mounting hole is coaxially disposed.This In embodiment, the heat exchanger tube mounting hole of the first tube sheet 140 is stepped hole 141, the hole of the one end of stepped hole 141 away from housing 110 Footpath is larger, so as to have boss 142 as shown in Figure 2.The heat exchanger tube mounting hole of second tube sheet 150 is screwed hole 151, screwed hole The screw plug 180 coordinated with screwed hole 151 is provided with 151, more heat exchanger tubes 130 are installed on corresponding heat exchanger tube mounting hole The axial direction of interior and more heat exchanger tube 130 is parallel to each other, so that when heat exchanger tube 130 is arranged in heat exchanger tube mounting hole, Ke Yitong The exchange heat pipe 130 of screw plug 180 is crossed to be fixed.
Referring to accompanying drawing 2, the outer wall at the corresponding heat exchanger tube mounting hole of more heat exchanger tubes 130 is arranged with the He of first seal 160 First collar 170.First seal 160 includes at least two first O-rings 161, is set between two neighboring first O-ring 161 It is equipped with annular gasket 162.Specifically, in the present embodiment, two the first O-rings 161 are arranged the boss 142 with the first tube sheet 140 Place, is provided with annular gasket 162, one end of first collar 170 is connected between one of them first O-ring 161 and boss 142 First seal 160, that is, it is connected on an annular gasket 162 and the purpose that extruding reaches sealing is carried out to the first O-ring 161. The other end of first collar 170 props up screw plug 180.Screw plug 180, which is provided with external screw thread, can be screwed in screwed hole 151 It is interior, so as to apply active force to first collar 170.
Further, referring to accompanying drawing 2, the centre that screw plug 180 is is provided with through hole, the inwall of screw plug 180 with Be provided with gap between the outer wall of heat exchanger tube 130, first collar 170 is provided with the first telltale hole 171, the first telltale hole 171 with Through hole 181 connects.Certain headspace between screw plug 180 and heat exchanger tube 130 in the axial direction be present, so as to for exchanging heat Pipe freely stretches in the axial direction, solves existing deformation between heat exchanger tube 130 and tube sheet and caused leakage problem.Hair During raw leakage, the through hole 181 of outer wall that the material of leakage can be along the first telltale hole 171 from heat exchanger tube 130 from screw plug 180 Outflow, so as to judge which root heat exchanger tube 130 leaks well, and then directly by screwing corresponding screw plug 180 exchange heat pipes 130 are changed and repaired.Therefore, the seal assembly damage at leakage or a certain heat exchanger tube 130 occurs When, restrained without integral demounting, 160 groups of the collar 170 of heat exchanger tube 130 and first and first seal are re-replaced without by root Into seal assembly.The problem of seal assembly for effectively improving existing heat exchanger tube 130 changes hardly possible, and the maintenance time that stops production is long.
Referring to accompanying drawing 1, multiple fixing bolts 104 are additionally provided between the first tube sheet 140 and the second tube sheet 150 and are attached And locked with the second nut 105.Specifically, the position that multiple fixing bolts 104 connect is the first tube sheet 140 and the second pipe Medium position of the center of plate 150 to edge.More fixing bolts 104 and its second nut 105 coordinated improve in tube sheet The problem of coupling mechanism force deficiency that center portion position obtains at stud 101.So that the first tube sheet 140 and the second tube sheet 150 can Preferably sealed with heat exchanger tube 130.
Similarly, the knot between the attachment structure between the second end socket and housing 110 and the first end socket 120 and housing 110 Structure is identical, and its both ends of internal heat exchange tubes 130 is fixedly connected with that mode is identical, and the structure at more tubular sheet heat exchanger both ends is symmetrical Set.Certainly, in other embodiment, the connected mode of the heat exchanger tube 130 of one end of the second end socket can also use welded type.
Second embodiment
The more tubular sheet heat exchangers provided referring to accompanying drawing 3 and accompanying drawing 6, the present embodiment, also including housing 110, the first end socket 120th, the second end socket (not shown) and more heat exchanger tubes 130.
First end socket 120 and the second end socket are connected to the both ends of housing 110, between the first end socket 120 and housing 110 It is provided with the first tube sheet 140, the second tube sheet 150 and the 3rd tube sheet 190, the first tube sheet 140, the second tube sheet 150 and the 3rd tube sheet 190 set gradually along the direction away from housing 110.The edge of 3rd tube sheet is provided with tube sheet flange.First tube sheet 140 and second Tube sheet 150, the plate face of the 3rd tube sheet 190 mutually be arranged in parallel.First end socket 120 is provided with the cover flange for connection 121, housing is provided with the shell flange 111 for connection, and the 3rd tube sheet 190 is provided with tube sheet flange 191, shell flange 111, Linked together between cover flange 121 and tube sheet flange 191 by more studs 101, the both ends of more studs 101 are set There is the first nut 102 for locking, be provided between the first nut 102 and shell flange 111 and cover flange 121 First pad 103 is in order to connect more firm.First tube sheet 140 and the second tube sheet 150 are clamped in the 3rd tube sheet 190 Between shell flange 111.More studs 101 are uniformly distributed in shell flange 111, so that being clamped in centre after connection The stress of first tube sheet 140 and the second tube sheet 150 can more uniformly, when screw on nut 102, between each tube sheet and flange and pipe Pad 106 is compacted between plate so that sealing is realized at interface.
First tube sheet 140 and the second tube sheet 150 and the 3rd tube sheet 190 are provided with multiple heat exchanger tube mounting holes, and first The position that multiple heat exchanger tube mounting holes of tube sheet 140, the second tube sheet 150 and the 3rd tube sheet 190 are distributed on corresponding tube sheet Identical, i.e., corresponding any three heat exchanger tube mounting holes of two neighboring tube sheet are coaxially disposed.In the present embodiment, the first tube sheet 140 heat exchanger tube mounting hole is also stepped hole 141, and its shape and structure is referring to first embodiment.In the present embodiment, the second tube sheet 150 heat exchanger tube mounting hole is unthreaded hole, and the heat exchanger tube mounting hole of the 3rd tube sheet 190 is screwed hole, be also equipped with screwed hole with The screw plug 180 that screwed hole coordinates, more heat exchanger tubes 130 are installed in corresponding heat exchanger tube mounting hole and more heat exchanger tubes 130 axial direction is parallel to each other, so that when heat exchanger tube 130 is arranged in heat exchanger tube mounting hole, can be right by screw plug 180 Heat exchanger tube 130 is fixed.
Referring to accompanying drawing 4, the outer wall at the corresponding heat exchanger tube mounting hole of more heat exchanger tubes 130 is arranged with the He of first seal 160 First collar 170.First seal 160 includes at least two first O-rings 161, is set between two neighboring first O-ring 161 It is equipped with annular gasket 162.Specifically, in the present embodiment, including 4 the first O-rings 161,161 sets of the first O-ring of two of which If at the boss 142 of the first tube sheet 140, annular gasket 162 is provided between the first O-ring 161 and boss 142.First set The quantity of ring 170 is two, and two the first O-rings are provided between two first collars 170.One of them first collar 170 One end prop up screw plug 180.Screw plug 180 is provided with external screw thread and can be screwed in screwed hole 151, so as to first O-ring 161 and annular gasket 162 apply thrust, realize sealing.Certainly, first collar 170 and the first O in other embodiment The quantity of type circle can be adjusted.
Further, referring to accompanying drawing 4, the centre that screw plug 180 is is provided with through hole, the inwall of screw plug 180 with Gap is provided between the outer wall of heat exchanger tube 130, first collar 170 close to screw plug 180 is provided with the first telltale hole 171, the first telltale hole 171 connects with through hole 181.Applied with heat exchanger tube mounting hole by screw plug 180 in the outside of wedge pad 182 It is close to after compressive force and realizes the sealing of both contact surfaces, the outer wall of wedge pad 182 and heat exchanger tube 130 has gap, is available for Fluid passes through.Certain headspace between screw plug 180 and heat exchanger tube 130 in the axial direction be present, so as to for heat exchanger tube Freely stretch in the axial direction, solve existing deformation between heat exchanger tube 130 and tube sheet and caused leakage problem.Occur During leakage, the outer wall that the material of leakage can be along the first telltale hole 171 from heat exchanger tube 130 flows from the through hole 181 of screw plug 180 Go out, so as to judge which root heat exchanger tube 130 leaks well, and then directly by screwing corresponding screw plug 180 exchange heat pipes 130 are changed and repaired.Therefore, the seal assembly damage at leakage or a certain heat exchanger tube 130 occurs When, restrained without integral demounting, without re-replacing heat exchanger tube 130 by root and its have first collar 170 and first seal The seal assembly of 160 compositions.The seal assembly for effectively improving existing heat exchanger tube 130 changes hardly possible, and stop production maintenance time length Problem.
Constraint formula (such as welding or expanded joint) connection is not used between the tube sheet 140 of heat exchanger tube 130 and first, the second tube sheet 150, often It is often because corrosive medium is very strong.In order to possess preferable anti-corrosion capability, the first tube sheet 140 and the second tube sheet 150 or/ With heat exchanger tube 130 using nonmetallic, or the first tube sheet 140 and the second tube sheet 150 are metal, and heat exchanger tube 130 is non-gold Category.And its connection presence between the first tube sheet 140 and the second tube sheet 150 can not use constraint formula to connect or connect using constraint formula Connect, the too high uneconomic shortcoming of cost.And anti-corrosion tube sheet, often using nonmetallic, its rigidity is poor, it is impossible to it is high pressure resistant and/or High temperature.In the present embodiment, by setting the 3rd tube sheet 190, the 3rd tube sheet 190 is a structure tube sheet, and it is 130 with heat exchanger tube Direct sealing relationship is not present in body.When tube side medium walks non-aggressive material, the 3rd tube sheet 190 can use cheap and firm Property good metal, now the screw plug 180 for being sealed at heat exchanger tube 130 can use metalwork.So it is mutually twisted Screw thread is metal, and the power that can be transmitted is bigger than nonmetallic threaded fastener.It is compared to the screw thread energy on nonmetallic tube sheet The pressure and temperature enough born can be significantly improved.So that can be preferably to first by the setting of the 3rd tube sheet 190 The tube sheet 150 of tube sheet 140 and second plays a part of fastening and pressed, and can effectively prevent the first tube sheet 140 and the second tube sheet 150 deform upon in the presence of temperature and/or pressure loading, so as to enhance the tube sheet 140 and second of heat exchanger tube 130 and first The sealing that tube sheet 150 connects, it is not easy to so that being leaked at heat exchanger tube 130.
Further, referring to accompanying drawing 3, accompanying drawing 5, set between the first tube sheet 140, the second tube sheet 150 and the 3rd tube sheet 190 It is equipped with the stay bolt structure for preventing that the first tube sheet 140, the second tube sheet 150 and the 3rd tube sheet 190 from deforming.
Specifically, stay bolt structure includes the first bolt 210, the second bolt 220 and stay bolt plug 230, the first bolt 210 Threaded one end be connected to the first tube sheet 140, the first tube sheet 140 is provided with the screw thread coordinated with the end of thread of the first bolt 210 Hole, one end closing of screwed hole.The other end of first bolt 210 is provided with the termination 211 with multiple boss, and multiple boss are set Put and one end of first tube sheet 140, the second tube sheet 150 are provided with the step through-hole matched with multiple boss in termination 211.End First 211 one end away from the first tube sheet 140 are provided with threaded connection hole, and termination 211 abuts with one end of stay bolt plug 230, draw Support plug 230 is threadedly connected to the 3rd tube sheet 190, and stay bolt plug 230 is provided with through hole, and one end of the second bolt 220, which passes through, draws The through hole inwall connection corresponding with the threaded connection hole of termination 211 of plug 230 is supportted, while the second bolt 220 also blocks up to stay bolt First 230 are locked, and the junction of multiple boss and the second tube sheet 150 is provided with the second O-ring 212.In the present embodiment, end First 211 are provided with two boss, and two the second O-rings are provided between two boss and the second tube sheet 150.Certainly, other realities Apply in example, the quantity of boss and the second O-ring is not limited to shown in figure.
When the tube side side that the 3rd tube sheet 190 and the first end socket 120 are formed is heat transferring medium hot water (corrosivity is weak), first manages When plate 140 and the shell side of the grade formation of shell flange 111 are process stream, the 3rd tube sheet 190 can use simple metal tube sheet carbon steel Or stainless steel, the second tube sheet 150 can use nonmetallic tube sheet, the first tube sheet 140 uses anticorrosion material.Second tube sheet 150 And if the first tube sheet 140 is the nonmetallic materials (seal failure easily occurs) of easy deformation.Under condition of equivalent thickness, metal material The rigidity of 3rd tube sheet 190 of matter is much better than the rigidity of nonmetallic the first tube sheet 140 and the second tube sheet 150, thus it is resisted The ability of deformation is strong, and in the presence of temperature and/or pressure loading, the 3rd tube sheet 190 is small to the tendency of both sides deformation.
When the sealing for analyzing stay bolt structure is realized, the good tube sheet 190 of metal material the 3rd of rigidity is regarded as preferably rigidity Body, it is not deformed upon in the axial direction.Now, there is following several relative displacements and become in the first tube sheet 140 and the second tube sheet 150 Gesture:When relative first tube sheet 140 of the second tube sheet 150 is drawn close and during away from three tube sheets 190, the second tube sheet 150 is by the 3rd tube sheet 190 are held by the second bolt 220, and now two the second O-rings 212 are in the trend of relaxation.By fastening stay bolt plug 230 Two the second O-rings 212 can be further compressed, realize sealing.In said process, the 3rd tube sheet 190 has to the second tube sheet 150 The effect of drawing, the second tube sheet 150 play the role of drawing to the first tube sheet 140, so that the second tube sheet 150 and the first tube sheet 140 Deformation by the constraint of the 3rd tube sheet 190, and then deformation is less likely to occur for the two.
When first tube sheet 140 and the 3rd tube sheet 190 are relatively distant from the second tube sheet 150, now two the second O-rings 212 Tend to compress, the first tube sheet 140 is held by the first bolt 210, so as to which the second tube sheet 150 has the work drawn to the first tube sheet 140 With the 3rd tube sheet 190 has the function that to draw to the second tube sheet 150, so that the change of the second tube sheet 150 and the first tube sheet 140 Shape is also by the constraint of the 3rd tube sheet 190, and then deformation is less likely to occur for the two.
Relative first tube sheet 140 of second tube sheet 150 is close, and simultaneously with respect to the 3rd outer tube plate close to when, now two the Two O-rings 212 tend to be loose, and the 3rd tube sheet 190 props up the second tube sheet 150 by stay bolt plug 230 and prevents its close, meanwhile, Second tube sheet 150 props up the first tube sheet 140 by the first bolt 210 and prevents its close., can be tight now in the event of leaking Gu stay bolt plug 230 further compresses the second O-ring 212.Said process, the 3rd tube sheet 190 play support to the second tube sheet 150 Effect, the second tube sheet 150 plays a part of support to the first tube sheet 140, so that the first tube sheet 140 and the second tube sheet 150 Deformation suffer restraints.
Relative first tube sheet 140 of second tube sheet 150 is remote, and relative 3rd tube sheet 190 close to when, now the second O-ring Tend to compress, the first bolt 210 that the second tube sheet 150 is fastened on the first tube sheet 140 is held, and is fixed on the 3rd simultaneously Stay bolt plug on tube sheet 190 props up.The tube sheet 190 of said process the 3rd has the function that support, the first tube sheet to the second tube sheet 150 140 pair of second tube sheet 150 has the function that to draw, so that the deformation of the second tube sheet 150 suffers restraints.
In summary, can mutually be constrained between three tube sheets by above-mentioned stay bolt structure, more effectively Prevent the first tube sheet 140 and the second tube sheet 150 from deforming upon, so as to be more beneficial for the tube sheet 140 of heat exchanger tube 130 and first and Sealing between two tube sheets 150, and heat resisting and pressure resisting performance obtains larger raising, enhances the security of heat exchanger.Need to illustrate Be mentioned tube sheet material be only intended to it is clearer explanation stay bolt structure realization principle, it is impossible to as to tube sheet material Specify or limitation.
In addition, multiple stay bolt structures can be set on the tube sheet at the both ends of more tubular sheet heat exchangers.
Further, accompanying drawing 3, referring to accompanying drawing 6, accompanying drawing 7, in the present embodiment, the first tube sheet 140 and the second tube sheet 150 Second seal is provided with the outside of junction, first is surrounded between the first tube sheet 140, the second tube sheet 150 and second seal Secure chamber 308.Specifically, second seal includes floating ring 301, second collar 302, pressure ring 303 and two the 3rd O-rings 304。
Second collar 302 is sheathed on the outside of the first tube sheet 140 and the second tube sheet 150, and second collar 302 can be On the outer wall of first tube sheet 140 and the second tube sheet 150 slidably.Two the 3rd O-rings 304 are sheathed on the first tube sheet respectively 140 and second tube sheet 150 outside and positioned at the both ends of second collar 302, pressure ring 303 is set in the outer wall of the second tube sheet 150, And floating ring 301 is attached with pressure ring 303 by multiple 3rd bolts 305 of circumferencial direction, the bottom of pressure ring 303 is provided with Boss, the boss compress two the 3rd O-rings 304, so as to which the bolt power of the 3rd bolt 305 is passed into the He of second collar 302 Two the 3rd O-rings 304, realize the compression of the 3rd O-ring, and then realize the second tube sheet of inwall 150 and of floating ring 301 Sealing is formed between the outer wall of one tube sheet 140.
The edge of first tube sheet 140 and the joint face of the second tube sheet 150 is provided with gasket ring 307, and gasket ring 307 is with jagged, no It is a full circle, so that by specific certain space between the tube sheet 140 of gasket ring 307 first and the second tube sheet 150, so that The first closed secure chamber 308 can be formed.
In the present embodiment, the first secure chamber 308 is provided with multiple process interfaces, and certain pressure can be passed through from process interface Nitrogen (or other media, but when need to ensure that this medium contacts with the processing medium in equipment or heat transferring medium, do not produce any Negative effect), therefore, just possess certain pressure in the first secure chamber 308.When pressure is higher than its two side chamber, it is possible to Effectively prevent the fluid media (medium) of two side chambers from flowing into the first secure chamber 308 of high pressure, and then pipe, shell side medium can not be contacted. When can not make the pressure of the first secure chamber 308 simultaneously above its two side chamber pressure when, can pay the utmost attention to be higher than wherein a certain The pressure of cavity.The chance of the both sides material contact of the first secure chamber 308 so can be prevented or reduced, is produced after avoiding contact with quick-fried Fried accident or other adverse consequences.Meanwhile first secure chamber 308 be passed through the nitrogen of certain pressure after, in any case, may be used also It is poor to reduce each tube sheet pressure at both sides, so as to be advantageous to prevent tube plate deformation, positive role is also functioned to sealing.
First secure chamber 308 has floating ring 301 and pressure ring 303, including the first tube sheet 140 and the second tube sheet 150 are encircled. Especially when the first tube sheet 140 and the second tube sheet 150 are nonmetallic materials, nonmetallic materials are compared with big load and/or higher In the presence of temperature, shape is unstable.The presence of floating ring 301 and pressure ring 303 has beneficial to the shape for maintaining tube sheet, weakens external force The caused deformation to tube sheet effect, so as to help to seal.
When without floating ring 301 and during pressure ring 303, two respective independent tube sheets, can relative device axis in the influence of deadweight It is sagging.Sagging amount can not keep completely the same, cause 150 corresponding heat exchanger tube mounting hole of the first tube sheet 140 and the second tube sheet Concentricity is poor, have impact on the installation of heat exchanger tube 130.Particularly easily cause the heat exchanger tube of the rapid wear material such as carborundum or graphite-pipe 130 damage that fractures.And after being provided with floating ring 301 and pressure ring 303, after floating ring 301 and pressure ring 303 are fastened, make Obtain floating ring 301 and form an entirety with the tube sheet 140 of pressure ring 303 and first and the second tube sheet 150.Each associated part size design is closed During reason, contribute to each heat exchanger tube mounting hole of the first tube sheet 140 and the second tube sheet 150 to keep concentric, make heat exchanger tube mounting hole not The situation of dislocation occurs, is so easily installed and protects heat exchanger tube 130.And first tube sheet 140 and the second tube sheet 150 formed it is whole After body, its moiety by weight passes to stud 101 by journal stirrup 306 (some), alleviates the first tube sheet 140 and the weight of the second tube sheet 150 The load of amount exchange heat pipe 130, is also beneficial to seal and protects heat exchanger tube 130.
As can be seen here, the structure of the first secure chamber 308 possesses a variety of powers, has both protected heat exchanger tube 130, and significantly Improve the reliability of sealing.
Similarly, the knot between the attachment structure between the second end socket and housing 110 and the first end socket 120 and housing 110 Structure is identical, and its both ends of internal heat exchange tubes 130 is fixedly connected with that mode is identical, and the structure at more tubular sheet heat exchanger both ends is symmetrical Set.Certainly, in other embodiment, the connected mode of the heat exchanger tube 130 of one end of the second end socket can also use constraint formula, with Reduce potential leakage point.
3rd embodiment
The more tubular sheet heat exchangers provided in the present embodiment are the improvement on the basis of second embodiment, in first embodiment Disclosed technology contents will not be repeated here, and first embodiment disclosure falls within the present embodiment disclosure.
Referring to accompanying drawing 7, multiple first process interfaces 310 connected with the first secure chamber 308 are provided with.Specifically, first Process interface 310 is connected by the secondary signal hole 309 being arranged on second collar 302 with the first secure chamber 308.By the first peace Full chamber 308 closes each first process interface 310 under normal pressure or certain pressure, and pressure is connected in some first process interface 310 The detector of switch or danger medium.Pressure switch can obtain pressure change, while consider under closed environment, temperature The influence to original gaseous medium pressure lifting is lifted, to know whether to produce leakage., can when connecting danger medium detector The relevant information of leakage is obtained, and reminds and takes measures on customs clearance.
Further, it is also possible to be passed through certain medium from the first process interface 310, in going and/or (or certain other change is absorbed Act on) hazardous material (fluids) that is leaked to from both sides in the first secure chamber 308.Dangerous or corrosion materials are converted into safe thing Material, and discharged from other first process interfaces 310.So, when leaking, we can judge to be depending on the material leaked It is no to need shut-down (breakdown) mainteance.When even there is Small leak, even if not handling, equipment still can be with safe and stable operation, without stopping production Less serious leakage problem can be tackled.
Further, it is respectively arranged with mutual cooperation referring to accompanying drawing 7, accompanying drawing 8, accompanying drawing 9, the tube sheet 150 of pressure ring 303 and second Locating slot, locating piece 313 is provided with locating slot, to prevent the first tube sheet 140 and the second tube sheet 150 twists and damages Heat exchanger tube 130.
Such as the size of L1, L2, L3 in Fig. 7, make the collar 302 of floating ring 301 and second, the O-ring of pressure ring 303 and the 3rd On the outside of tube sheet slidably, and each 3rd O-ring 304 is always positioned on respective tube sheet the second seals of 304 compositions.And Consider the accumulating compression amount of the multiple pads of tube sheet part, L1 is rationally set, it is not influenceed the fastening of stud 101, without prejudice to pad The compression of piece.
Fourth embodiment
Referring to accompanying drawing 10, the more tubular sheet heat exchangers provided in the present embodiment are the improvement on the basis of second embodiment, Technology contents disclosed in first embodiment will not be repeated here, and first embodiment disclosure falls within the present embodiment and disclosed Content.
It is different from being in place of second embodiment in the present embodiment, ring structure, the first tube sheet is eliminated in the present embodiment 140 and second the relative joint face edge of tube sheet 150 be provided with gasket seal 311, the tube sheet 140 of gasket seal 311 and first and Second tube sheet 150 surrounds the second secure chamber 314 jointly, and the first tube sheet 140 or the second tube sheet 150 set multiple and the second secure chamber Second process interface 312 of 314 connections.The first safety in 3rd embodiment can be also realized by above-mentioned safe cavity configuration The function of chamber 308.
In summary, by being provided with least two tube sheets between the first end socket and housing, each tube sheet is provided with Multiple heat exchanger tube mounting holes, multiple heat exchanger tube mounting holes of adjacent two tube sheets correspond, and one-to-one any two Individual heat exchanger tube mounting hole is coaxially disposed, more heat exchanger tubes be installed on corresponding in heat exchanger tube mounting hole and more heat exchanger tubes axle To being parallel to each other.Installation fixation is carried out so as to exchange heat pipe by least two tube sheets, can be played between at least two tube sheets Draw or the effect of support so that tube sheet is not allowed yielding, and then heat exchanger tube is less likely to occur to leak, and security is stronger, and improves Heat resisting and pressure resisting performance.Heat exchanger tube mounting hole at least two tube sheets near the tube sheet of housing is stepped hole, and at least two manage Heat exchanger tube mounting hole in plate farthest away from the tube sheet of housing is screwed hole, and the screwed plug coordinated with screwed hole is provided with screwed hole Head, and more heat exchanger tubes are arranged with first collar and first seal with the outer wall that at least two tube sheets are connected.So that spiral shell Between line plug and heat exchanger tube, in the axial direction in the presence of certain headspace, freely stretched in the axial direction for heat exchanger tube, solve and change Existing above-mentioned deformation between heat pipe and tube sheet and caused leakage problem.And the corresponding heat exchange of each screw plug The seal point of pipe.When some seal point leaks, the screw plug at leakage point only need to be individually fastened, is avoided the occurrence of existing In technology the problem of discontinuity.And at a certain heat exchanger tube gasket seal damage when, without integral demounting restrain, without by Root reinstalls heat exchanger tube and its seal assembly.So as to improve the sealing property and security between heat exchanger tube and tube sheet, It is easy to the heat exchanger tube of heat exchanging device to overhaul and change.
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, above in conjunction with the embodiment of the present invention Accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is Part of the embodiment of the present invention, rather than whole embodiments.Described in usual accompanying drawing here and represent of the invention real Applying the component of example can be configured to arrange and design with a variety of.
Therefore, the detailed description of embodiments of the invention of the above to providing in the accompanying drawings is not intended to limit claimed The scope of the present invention, but be merely representative of the present invention selected embodiment.It is common based on the embodiment in the present invention, this area The every other embodiment that technical staff is obtained under the premise of creative work is not made, belong to the model that the present invention protects Enclose.
In the description of the invention, it is necessary to explanation, the orientation or position of the instruction such as term " on ", " under ", " interior ", " outer " Put relation be based on orientation shown in the drawings or position relationship, or the invention product using when the orientation or position usually put Relation is put, it is of the invention necessary with simplified description, rather than the device or element of instruction or hint meaning to be for only for ease of description With specific orientation, with specific azimuth configuration and operation, therefore be not considered as limiting the invention.In addition, term " first ", " second ", " the 3rd " etc. are only used for distinguishing description, and it is not intended that instruction or hint relative importance.
In the description of the invention, it is also necessary to explanation, unless otherwise clearly defined and limited, term " setting ", " installation ", " connection " should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected, or integratedly be connected Connect;Can be mechanical connection or electrical connection;Can be joined directly together, can also be indirectly connected by intermediary, can To be the connection of two element internals.For the ordinary skill in the art, above-mentioned term can be understood with concrete condition Concrete meaning in the present invention.

Claims (7)

1. a kind of more tubular sheet heat exchangers, it is characterised in that including housing, the first end socket, the second end socket and more heat exchanger tubes, institute State the first end socket and be connected to the both ends of the housing with second end socket, set between first end socket and the housing Be equipped with least two tube sheets, each tube sheet is provided with multiple heat exchanger tube mounting holes, adjacent two tube sheets it is more Individual heat exchanger tube mounting hole is corresponded, and heat exchanger tube mounting hole described in one-to-one any two is coaxially disposed, it is described extremely Heat exchanger tube mounting hole in few two tube sheets near the tube sheet of the housing is stepped hole, at least two tube sheet Heat exchanger tube mounting hole farthest away from the tube sheet of the housing is screwed hole, is provided with the screwed hole and the screwed hole The screw plug of cooperation, the more heat exchanger tubes be installed on corresponding in the heat exchanger tube mounting hole and the more heat exchanger tubes Axially it is parallel to each other, the more heat exchanger tubes and the outer wall that at least two tube sheet is connected are arranged with first collar and first close Sealing, the first seal include at least two first O-rings, annular are provided between two neighboring first O-ring Pad, the stay bolt structure for preventing that at least two tube sheet from deforming, the drawing are provided between at least two tube sheet Support structure includes the first bolt, the second bolt and stay bolt plug, and the threaded one end of first bolt is connected near institute State the tube sheet of housing, the other end is provided with the termination with boss, and the termination is provided with threaded connection hole, the termination with The stay bolt plug abuts, and the stay bolt plug is threadedly connected to the tube sheet farthest away from the housing, second bolt One end connected through corresponding with the threaded connection hole of the termination inwall of the stay bolt plug, the boss and corresponding institute The junction for stating tube sheet is provided with the second O-ring.
2. more tubular sheet heat exchangers according to claim 1, it is characterised in that at least two tube sheet is three pipes Plate, three tube sheets are followed successively by the first tube sheet, the second tube sheet, the 3rd tube sheet along the direction away from the housings, and the described 3rd The edge of tube sheet is provided with tube sheet flange, and the both ends of the housing are provided with shell flange, the tube sheet flange and the shell Pass through Stud connection between body flange.
3. more tubular sheet heat exchangers according to claim 1, it is characterised in that the centre of the screw plug is provided with logical Gap is provided between the outer wall of hole, the inwall of the screw plug and the heat exchanger tube, first collar is provided with first Telltale hole, first telltale hole connect with the through hole.
4. more tubular sheet heat exchangers according to claim 1, it is characterised in that two tube sheets of the close housing Second seal is provided with the outside of junction, is enclosed between two tube sheets of the housing and the second seal Into the first secure chamber.
5. more tubular sheet heat exchangers according to claim 4, it is characterised in that the second seal includes floating ring, the Two collars, pressure ring and two the 3rd O-rings, second collar are sheathed on the outer of two tube sheets close to the housing Side, two the 3rd O-rings are sheathed on the outside of two tube sheets close to the housing, the floating ring and institute respectively State pressure ring to be bolted, the bottom of the pressure ring compresses two the 3rd O-rings.
6. more tubular sheet heat exchangers according to claim 5, it is characterised in that the pressure ring is distinguished with the corresponding tube sheet The locating slot of mutual cooperation is provided with, locating piece is provided with the locating slot.
7. more tubular sheet heat exchangers according to claim 1, it is characterised in that close to two tube sheet phases of the housing To joint face edge be provided with gasket seal, the gasket seal company relative with two tube sheets close to the housing Surround the second secure chamber between junction, two tube sheets of the close housing are provided with one or more with described the The process interface of two secure chambers connection.
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