CN105908251A - Processing mechanism for plate base coating technology - Google Patents
Processing mechanism for plate base coating technology Download PDFInfo
- Publication number
- CN105908251A CN105908251A CN201610461153.5A CN201610461153A CN105908251A CN 105908251 A CN105908251 A CN 105908251A CN 201610461153 A CN201610461153 A CN 201610461153A CN 105908251 A CN105908251 A CN 105908251A
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- China
- Prior art keywords
- electrolyte
- inlet pipe
- chamber
- electrolyzer
- fluid infusion
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25F—PROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
- C25F7/00—Constructional parts, or assemblies thereof, of cells for electrolytic removal of material from objects; Servicing or operating
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25F—PROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
- C25F3/00—Electrolytic etching or polishing
- C25F3/02—Etching
- C25F3/04—Etching of light metals
Abstract
The invention discloses a processing mechanism for the plate base coating technology. The processing mechanism comprises an electrolytic tank, an electrolyte inlet pipe, a water inlet pipe and an ampere meter. A liquid outlet pipe is arranged on the side wall of the electrolytic tank. A partition plate is arranged at the middle portion of the electrolytic tank. A plurality of overflowing holes are formed in the middle section of the partition plate. A liquid baffle right opposite to the middle portion of the partition plate is horizontally arranged on the inner wall of a liquid supplementing cavity. The outlet end of the electrolyte inlet pipe is bent and extends to the bottom of the liquid supplementing cavity, and the outlet end of the water inlet pipe is bent and extends to the part above the liquid supplementing cavity. Fresh electrolytes and water are injected into the liquid supplementing cavity through the electrolyte inlet pipe and the water inlet pipe, the outlet end of the electrolyte inlet pipe extends to the bottom of the liquid supplementing cavity, and therefore the newly-supplemented electrolytes firstly pass through the overflowing holes and enter an electrolytic cavity. Meanwhile, an outside water pump pumps out parts with the fluctuating aluminum ion content in the electrolytic cavity through the liquid outlet pipe on the side wall of the electrolytic tank, and therefore it is guaranteed that the level of aluminum ions in the electrolytic cavity is maintained in a relatively stable state.
Description
Technical field
The present invention relates to aluminum plate foundation print field, specifically refer to a kind of plate base coating process processing mechanism.
Background technology
In the manufacturing process of aluminum plate foundation galley, needing aluminium sheet is carried out electrolytic etching, electrolyte is the hydrochloric acid solution of 10g/L, during electrolysis, can persistently produce aluminium ion.Accordingly, it would be desirable to add without aluminum ions fresh solution to prevent aluminium ion concentration too high.Aluminium ion concentration height can affect the quality of printing plate electrolytic graining.Existing method is directly to bleed off a part of electrolyte, the most directly adds quantitative water and hydrochloric acid.Shortcoming is that aluminium ion concentration is unstable, and after changing liquid, ion concentration is decreased obviously, and not changing liquid can rise, and aluminium ion concentration is too high or too low being all unfavorable for is electrolysed.
Summary of the invention
It is an object of the invention to provide a kind of plate base coating process processing mechanism, it is ensured that in electrolyzer, aluminium ion concentration maintains a stable level, improve the electrolytic efficiency of aluminum plate foundation.
The purpose of the present invention is achieved through the following technical solutions:
A kind of plate base coating process processing mechanism, including the electrolyzer holding electrolyte, electrolyte inlet pipe, water inlet pipe and ammeter, ammeter, aluminum plate, power supply and graphite cake series connection, it is provided with drain pipe at electrolyzer sidewall, it is provided with dividing plate in the middle part of described electrolyzer, dividing plate divides the cell into electrolyte chamber and fluid infusion chamber, the stage casing of dividing plate has multiple flowing hole, aluminium sheet and graphite cake are placed in electrolyte chamber, fluid infusion cavity wall is horizontally disposed with just to the liquid barrier in the middle part of dividing plate, the port of export bending extension of described electrolyte inlet pipe is to bottom fluid infusion chamber, the port of export bending extension of water inlet pipe is to above fluid infusion chamber and just to described liquid barrier；Chute is had bottom electrolyte chamber, the spoiler horizontal segment of L-shaped is slidably arranged in chute, the vertical section of spoiler is parallel with dividing plate, spring it is provided with in chute, described spring end is connected with the end of spoiler horizontal segment, and is provided with the silicone rubber seal cloth for sealing chute in spoiler horizontal segment both sides.
In the coating process pretreatment process of CTP version, aluminum plate foundation needs successively to carry out first alkali cleaning, washing, pickling neutralization, electrolyzing and coarsening, secondary alkali cleaning, anodic oxidation and oxidative work-up, wherein electrolyzing and coarsening refers to utilize chemical attack and electrochemical corrosion principle to make smooth surface of aluminum plate be roughened, form Grains, to strengthen the adhesive force of surface of aluminum plate.nullAnd during the electrolyzing and coarsening of aluminium sheet，Inventor changes greatly for aluminum ions fluctuation of concentration in causing pond when supplementary electrolyte in prior art，And then cause the problem that electrolytic efficiency is low，Fluid infusion chamber and electrolyte chamber will be separated in electrolyzer by dividing plate，Aluminium sheet as electrode is connected with ammeter with graphite cake，Make aluminium sheet outer city electrolyzing and coarsening in electrolyte chamber，When in ammeter detects electrolyte chamber, aluminium ion concentration is too high or too low，In fluid infusion chamber, new electrolyte and water is injected now by electrolyte inlet pipe and water inlet pipe，And the port of export of electrolyte inlet pipe extends to bottom fluid infusion chamber，Make the new electrolyte supplemented first pass through flowing hole to enter in electrolyte chamber，Aluminium composition in electrolyte chamber is occurred the part of fluctuation to extract out by the drain pipe on electrolyzer sidewall by the most extraneous water pump，To ensure that aluminum ions level maintains a relatively steady state in electrolyte chamber；And enter in by fluid infusion chamber the electrolyte content in electrolyte chamber excessive time, in fluid infusion chamber, the water of certain flow is injected by water inlet pipe, and liquid barrier is arranged on the inwall in fluid infusion chamber, the electrolyte injected in electrolyte inlet pipe can not only be avoided to roll in fluid infusion chamber, the water that can also guide new injection flows directly into flowing hole, and mix in advance with the electrolyte in fluid infusion chamber in advance, in electrolyte chamber, the new water injected is Tong Bu with the pumping rate of water pump all the time with electrolyte, ensure that in electrolyte chamber, aluminum ions concentration level remains stable all the time the most to the full extent, and then improve the efficiency of aluminium sheet electrolyzing and coarsening.
Further, when flowing into electrolyte chamber during the new electrolyte injected is by flowing hole, liquid in electrolyte chamber can be produced certain impetus, the vertical section occurred level in chute i.e. making spoiler moves, now the vertical section of spoiler drives the electrolyte of electrolyte chamber lower floor to occur significantly to move, and be now distributed in the substantial amounts of aluminium ion near aluminium sheet and be in the upper strata of electrolyte chamber, by traction to electrolysis intracavity liquid at the flowing of lower floor's electrolyte and drain pipe, the aluminium ion of high concentration in electrolyte chamber is dispersed in electrolyte chamber, and discharge electrolyte chamber together with partial electrolyte liquid, to ensure effectively carrying out of aluminium sheet electrolyzing and coarsening operation, improve aluminium sheet electrolytic efficiency in electrolyte chamber.And when electrolyte inlet pipe stops injecting new electrolyte, spoiler starts to dividing plate close under the back stretch effect of spring, i.e. it is returned to its initial position, and spring is completely covered by silicone rubber seal cloth, avoid and directly contact with electrolyte, prevent spring from causing it impaired with electrolyte generation chemical reaction.
Described electrolyte inlet pipe is provided with the first diaphragm valve, described water inlet pipe is provided with the second diaphragm valve.For improving electrolyte and the control efficiency of water injection flow further, electrolyte inlet pipe, water inlet pipe are separately installed with the first diaphragm valve, the second diaphragm valve, make electrolyte keep balance with the injection rate of water with the electrolyte discharge in drain pipe, i.e. ensure that the reading on ammeter maintains a maintenance level.
Described drain pipe is opened in electrolyzer sidewall epimere.The new electrolyte injected by electrolyte inlet pipe possesses certain initial kinetic energy, i.e. after by flowing hole, the liquid in electrolyte chamber can be produced certain promotion, i.e. after aluminium sheet electrolyzing and coarsening, aluminium composition near aluminium sheet is higher, and the electrolyte that the too high liquid of aluminium composition can newly be injected elapses electrolyte chamber upper portion；Accordingly, as preferably, drain pipe is arranged on the epimere of electrolyzer sidewall so that the electrolyte that in electrolyte chamber, aluminium composition is higher takes the lead in discharging electrolyte chamber, to reduce the High-concentrated aluminum ion impact on aluminium sheet electrolyzing and coarsening efficiency.
The present invention compared with prior art, has such advantages as and beneficial effect:
1, the present invention enter in by fluid infusion chamber the electrolyte content in electrolyte chamber excessive time, in fluid infusion chamber, the water of certain flow is injected by water inlet pipe, and liquid barrier is arranged on the inwall in fluid infusion chamber, the electrolyte injected in electrolyte inlet pipe can not only be avoided to roll in fluid infusion chamber, the water that can also guide new injection flows directly into flowing hole, and mix in advance with the electrolyte in fluid infusion chamber in advance, in electrolyte chamber, the new water injected is Tong Bu with the pumping rate of water pump all the time with electrolyte, ensure that in electrolyte chamber, aluminum ions concentration level remains stable all the time the most to the full extent, and then improve the efficiency of aluminium sheet electrolyzing and coarsening；
2, the present invention is to improve electrolyte and the control efficiency of water injection flow further, electrolyte inlet pipe, water inlet pipe are separately installed with the first diaphragm valve, the second diaphragm valve, make electrolyte keep balance with the injection rate of water with the electrolyte discharge in drain pipe, i.e. ensure that the reading on ammeter maintains a maintenance level；
3, drain pipe is arranged on the epimere of electrolyzer sidewall by the present invention so that the electrolyte that in electrolyte chamber, aluminium composition is higher takes the lead in discharging electrolyte chamber, to reduce the High-concentrated aluminum ion impact on aluminium sheet electrolyzing and coarsening efficiency.
Accompanying drawing explanation
Accompanying drawing described herein is used for providing being further appreciated by the embodiment of the present invention, constitutes the part of the application, is not intended that the restriction to the embodiment of the present invention.In the accompanying drawings:
Fig. 1 is present configuration schematic diagram；
Fig. 2 is the partial enlarged drawing of Fig. 1.
Labelling and corresponding parts title in accompanying drawing:
1-electrolyzer, 2-drain pipe, 3-electrolyte, 4-aluminium sheet, 5-ammeter, 6-power supply, 7-graphite cake, 8-dividing plate, 9-flowing hole, 10-electrolyte inlet pipe, 11-water inlet pipe, 12-liquid barrier, 13-the second diaphragm valve, 14-the first diaphragm valve, 15-silicone rubber seal cloth, 16-spring, 17-spoiler, 18-chute.
Detailed description of the invention
For making the object, technical solutions and advantages of the present invention clearer, below in conjunction with embodiment and accompanying drawing, the present invention is described in further detail, and the exemplary embodiment of the present invention and explanation thereof are only used for explaining the present invention, not as a limitation of the invention.
Embodiment 1
As depicted in figs. 1 and 2, the present embodiment includes the electrolyzer 1 holding electrolyte 3, electrolyte inlet pipe 10, water inlet pipe 11 and ammeter 5, ammeter 5, aluminium sheet 4, power supply 6 and graphite cake 7 are connected, it is provided with drain pipe 2 at electrolyzer 1 sidewall, it is provided with dividing plate 8 in the middle part of described electrolyzer 1, electrolyzer 1 is separated into electrolyte chamber and fluid infusion chamber by dividing plate 8, the stage casing of dividing plate 8 has multiple flowing hole 9, aluminium sheet 4 and graphite cake 7 are placed in electrolyte chamber, fluid infusion cavity wall is horizontally disposed with just to the liquid barrier 12 in the middle part of dividing plate 8, the port of export bending extension of described electrolyte inlet pipe 10 is to bottom fluid infusion chamber, the port of export bending extension of water inlet pipe 11 is to above fluid infusion chamber and just to described liquid barrier 12；Chute 18 is had bottom electrolyte chamber, spoiler 17 horizontal segment of L-shaped is slidably arranged in chute 18, the vertical section of spoiler 17 is parallel with dividing plate 8, spring 16 it is provided with in chute 18, described spring 16 end is connected with the end of spoiler 17 horizontal segment, and is provided with the silicone rubber seal cloth 15 for sealing chute 18 in spoiler 17 horizontal segment both sides.
In the coating process pretreatment process of CTP version, aluminium sheet 4 base needs successively to carry out first alkali cleaning, washing, pickling neutralization, electrolyzing and coarsening, secondary alkali cleaning, anodic oxidation and oxidative work-up, wherein electrolyzing and coarsening refers to utilize chemical attack and electrochemical corrosion principle to make smooth aluminium sheet 4 rough surface, form Grains, to strengthen the adhesive force on aluminium sheet 4 surface.nullAnd during the electrolyzing and coarsening of aluminium sheet 4，Inventor changes greatly for aluminum ions fluctuation of concentration in causing pond when supplementary electrolyte 3 in prior art，And then cause the problem that electrolytic efficiency is low，It is separated into fluid infusion chamber and electrolyte chamber by electrolyzer 1 by dividing plate 8，Aluminium sheet 4 as electrode is connected with ammeter 5 with graphite cake 7，Make aluminium sheet 4 outer city electrolyzing and coarsening in electrolyte chamber，When in ammeter 5 detects electrolyte chamber, aluminium ion concentration is too high or too low，In fluid infusion chamber, new electrolyte 3 and water is injected now by electrolyte inlet pipe 10 and water inlet pipe 11，And the port of export of electrolyte inlet pipe 10 extends to bottom fluid infusion chamber，Make the new electrolyte 3 supplemented first pass through flowing hole 9 to enter in electrolyte chamber，Aluminium composition in electrolyte chamber is occurred the part of fluctuation to extract out by the drain pipe 2 on electrolyzer 1 sidewall by the most extraneous water pump，To ensure that aluminum ions level maintains a relatively steady state in electrolyte chamber；And electrolyte 3 amount in electrolyte chamber that enters in by fluid infusion chamber excessive time, in fluid infusion chamber, the water of certain flow is injected by water inlet pipe 11, and liquid barrier 12 is arranged on the inwall in fluid infusion chamber, the electrolyte 3 injected in electrolyte inlet pipe 10 can not only be avoided to roll in fluid infusion chamber, the water that can also guide new injection flows directly into flowing hole 9, and mix in advance with the electrolyte 3 in fluid infusion chamber in advance, in electrolyte chamber, the new water injected is Tong Bu with the pumping rate of water pump all the time with electrolyte 3, ensure that in electrolyte chamber, aluminum ions concentration level remains stable all the time the most to the full extent, and then improve the efficiency of aluminium sheet 4 electrolyzing and coarsening.
Further, when flowing into electrolyte chamber during the new electrolyte injected is by flowing hole 9, liquid in electrolyte chamber can be produced certain impetus, the vertical section occurred level in chute 18 i.e. making spoiler 17 moves, now the vertical section of spoiler 17 drives the electrolyte of electrolyte chamber lower floor to occur significantly to move, and be now distributed in the substantial amounts of aluminium ion near aluminium sheet 4 and be in the upper strata of electrolyte chamber, by traction to electrolysis intracavity liquid at the flowing of lower floor's electrolyte and drain pipe 2, the aluminium ion of high concentration in electrolyte chamber is dispersed in electrolyte chamber, and discharge electrolyte chamber together with partial electrolyte liquid, to ensure effectively carrying out of aluminium sheet 4 electrolyzing and coarsening operation, improve the aluminium sheet 4 electrolytic efficiency in electrolyte chamber.And when electrolyte inlet pipe 10 stops injecting new electrolyte, spoiler 17 starts to dividing plate 8 close under the back stretch effect of spring 16, i.e. it is returned to its initial position, and spring 16 is completely covered by silicone rubber seal cloth 15, avoid and directly contact with electrolyte, prevent spring 16 from causing it impaired with electrolyte generation chemical reaction.
The present embodiment is to improve electrolyte 3 and the control efficiency of water injection flow further, electrolyte inlet pipe 10, water inlet pipe 11 are separately installed with first diaphragm valve the 14, second diaphragm valve 13, make electrolyte 3 keep balance with the injection rate of water with electrolyte 3 discharge in drain pipe 2, i.e. ensure that the reading on ammeter 5 maintains a maintenance level.
And the new electrolyte 3 that electrolyte inlet pipe 10 injects possesses certain initial kinetic energy, i.e. after by flowing hole 9, the liquid in electrolyte chamber can be produced certain promotion, i.e. after aluminium sheet 4 electrolyzing and coarsening, aluminium composition near aluminium sheet 4 is higher, and the electrolyte 3 that the too high liquid of aluminium composition can newly be injected elapses electrolyte chamber upper portion；Accordingly, as preferably, drain pipe 2 is arranged on the epimere of electrolyzer 1 sidewall so that the electrolyte 3 that in electrolyte chamber, aluminium composition is higher takes the lead in discharging electrolyte chamber, to reduce the High-concentrated aluminum ion impact on aluminium sheet 4 electrolyzing and coarsening efficiency.
Above-described detailed description of the invention; the purpose of the present invention, technical scheme and beneficial effect are further described; it is it should be understood that; the foregoing is only the detailed description of the invention of the present invention; the protection domain being not intended to limit the present invention; all within the spirit and principles in the present invention, any modification, equivalent substitution and improvement etc. done, should be included within the scope of the present invention.
Claims (3)
- null1. a plate base coating process processing mechanism，Including the electrolyzer (1) holding electrolyte (3)、Electrolyte inlet pipe (10)、Water inlet pipe (11) and ammeter (5)，Ammeter (5)、Aluminium sheet (4)、Power supply (6) and graphite cake (7) series connection，It is provided with drain pipe (2) at electrolyzer (1) sidewall，It is characterized in that: described electrolyzer (1) middle part is provided with dividing plate (8)，Electrolyzer (1) is separated into electrolyte chamber and fluid infusion chamber by dividing plate (8)，The stage casing of dividing plate (8) has multiple flowing hole (9)，Aluminium sheet (4) and graphite cake (7) are placed in electrolyte chamber，Fluid infusion cavity wall is horizontally disposed with the liquid barrier (12) just to dividing plate (8) middle part，The port of export bending extension of described electrolyte inlet pipe (10) is to bottom fluid infusion chamber，The port of export bending extension of water inlet pipe (11) is to above fluid infusion chamber and just to described liquid barrier (12)；Chute (18) is had bottom electrolyte chamber, spoiler (17) horizontal segment of L-shaped is slidably arranged in chute (18), spoiler (17) vertically section is parallel with dividing plate (8), spring (16) it is provided with in chute (18), described spring (16) end is connected with the end of spoiler (17) horizontal segment, and is provided with the silicone rubber seal cloth (15) for sealing chute (18) in spoiler (17) horizontal segment both sides.
- A kind of plate base coating process processing mechanism the most according to claim 1, it is characterised in that: on described electrolyte inlet pipe (10), the first diaphragm valve (14) is installed, described water inlet pipe (11) is provided with the second diaphragm valve (13).
- A kind of plate base coating process processing mechanism the most according to claim 1, it is characterised in that: described drain pipe (2) is opened in electrolyzer (1) sidewall epimere.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610461153.5A CN105908251B (en) | 2016-06-23 | 2016-06-23 | A kind of plate base coating process processing mechanism |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610461153.5A CN105908251B (en) | 2016-06-23 | 2016-06-23 | A kind of plate base coating process processing mechanism |
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| CN105908251A true CN105908251A (en) | 2016-08-31 |
| CN105908251B CN105908251B (en) | 2018-09-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610461153.5A Active CN105908251B (en) | 2016-06-23 | 2016-06-23 | A kind of plate base coating process processing mechanism |
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Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6974530B2 (en) * | 2002-06-28 | 2005-12-13 | Advanced Micro Devices, Inc. | Method and system for controlling ion distribution during plating of a metal on a workpiece surface |
| CN201109803Y (en) * | 2007-10-24 | 2008-09-03 | 重庆华丰印刷材料有限公司 | Electrolysis liquid-storing case having automatic fluid infusion apparatus |
| CN201857437U (en) * | 2010-10-12 | 2011-06-08 | 上海涌伦印刷器材有限公司 | Electrolysis device used in client-to-client protocol (CTcP) board manufacture |
| CN202323096U (en) * | 2011-11-16 | 2012-07-11 | 深圳市和科达电镀设备有限公司 | Sealed electrochemical polishing system |
| CN103085523A (en) * | 2011-10-28 | 2013-05-08 | 富士胶片株式会社 | Manufacturing method and manufacturing apparatus of support for planographic printing plate |
| CN103649379A (en) * | 2011-07-07 | 2014-03-19 | 贝卡尔特公司 | Distribution plate in electrolyte bath |
| CN203498483U (en) * | 2013-08-08 | 2014-03-26 | 苛氯工程设备技术（上海）有限公司 | Electrolytic cell baffle plate strip with overflow holes |
| CN203846133U (en) * | 2014-04-10 | 2014-09-24 | 重庆华丰迪杰特印刷材料有限公司 | Electrolyte supplementing device for aluminum plate base printing plate |
-
2016
- 2016-06-23 CN CN201610461153.5A patent/CN105908251B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6974530B2 (en) * | 2002-06-28 | 2005-12-13 | Advanced Micro Devices, Inc. | Method and system for controlling ion distribution during plating of a metal on a workpiece surface |
| CN201109803Y (en) * | 2007-10-24 | 2008-09-03 | 重庆华丰印刷材料有限公司 | Electrolysis liquid-storing case having automatic fluid infusion apparatus |
| CN201857437U (en) * | 2010-10-12 | 2011-06-08 | 上海涌伦印刷器材有限公司 | Electrolysis device used in client-to-client protocol (CTcP) board manufacture |
| CN103649379A (en) * | 2011-07-07 | 2014-03-19 | 贝卡尔特公司 | Distribution plate in electrolyte bath |
| CN103085523A (en) * | 2011-10-28 | 2013-05-08 | 富士胶片株式会社 | Manufacturing method and manufacturing apparatus of support for planographic printing plate |
| CN202323096U (en) * | 2011-11-16 | 2012-07-11 | 深圳市和科达电镀设备有限公司 | Sealed electrochemical polishing system |
| CN203498483U (en) * | 2013-08-08 | 2014-03-26 | 苛氯工程设备技术（上海）有限公司 | Electrolytic cell baffle plate strip with overflow holes |
| CN203846133U (en) * | 2014-04-10 | 2014-09-24 | 重庆华丰迪杰特印刷材料有限公司 | Electrolyte supplementing device for aluminum plate base printing plate |
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| CN105908251B (en) | 2018-09-07 |
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