CN105905653B - Double layer synchronous cutting system for home textile fabrics - Google Patents
Double layer synchronous cutting system for home textile fabrics Download PDFInfo
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- CN105905653B CN105905653B CN201610335856.3A CN201610335856A CN105905653B CN 105905653 B CN105905653 B CN 105905653B CN 201610335856 A CN201610335856 A CN 201610335856A CN 105905653 B CN105905653 B CN 105905653B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/02—Advancing webs by friction roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/34—Apparatus for taking-out curl from webs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/04—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
- B65H35/06—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators from or with blade, e.g. shear-blade, cutters or perforators
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
- D06H7/02—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials transversely
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/44—Moving, forwarding, guiding material
- B65H2301/443—Moving, forwarding, guiding material by acting on surface of handled material
- B65H2301/4432—Moving, forwarding, guiding material by acting on surface of handled material by means having an operating surface contacting only one face of the material, e.g. roller
- B65H2301/44324—Rollers
- B65H2301/443246—Rollers pivoting around an axis parallel to the plane of the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/11—Dimensional aspect of article or web
- B65H2701/113—Size
- B65H2701/1133—Size of webs
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Description
技术领域technical field
本发明涉及家纺加工设备领域,尤其涉及一种家纺面料用双层同步裁剪系统。The invention relates to the field of home textile processing equipment, in particular to a double-layer synchronous cutting system for home textile fabrics.
背景技术Background technique
家纺面料在制作成家纺之前需要对成批的面料进行各种不同尺寸的裁切,裁切完后再进行边角的精加工,现有的裁切平台主要采用在水平的平台上进行人工手动的裁切,每裁切一步均需要将面料铺平、铺匀,这样无疑是增加了工人的劳动强度,而且手动铺平浪费时间,大大延长了家纺面料第一道裁切的工作时间,降低了整体的家纺制作效率,而且即使人工采用手动铺平的操作,也难免在裁剪过程中存在裁切面裁切不到位,线条长短不一,线条乱的现象,偶尔还会存在裁切阻力,不利于更好、更好更精准的进行家纺面料的裁切;在现有的家纺面料裁切过程中还发现,裁剪时存在裁切两侧的面料不平整,导致裁剪后的尺寸存在差异,影响裁剪的精准性;还有现有的裁剪系统只能实现单层的裁剪功能,其裁剪效率低,大大延长家纺面料的加工周期。Before home textile fabrics are made into home textiles, batches of fabrics need to be cut in various sizes, and then the corners are finished after cutting. The existing cutting platforms mainly use manual processing on a horizontal platform. For cutting, the fabric needs to be paved and spread evenly at each cutting step, which undoubtedly increases the labor intensity of workers, and manual paving wastes time, which greatly prolongs the working time of the first cutting of home textile fabrics and reduces the The overall home textile production efficiency is improved, and even if the manual paving operation is used manually, it is inevitable that the cutting surface will not be cut in place during the cutting process, the length of the lines will be different, and the lines will be chaotic. Occasionally there will be cutting resistance. It is conducive to better, better and more accurate cutting of home textile fabrics; in the cutting process of existing home textile fabrics, it is also found that the fabrics on both sides of the cutting are not smooth during cutting, resulting in differences in the sizes after cutting, which affects Cutting accuracy; in addition, the existing cutting system can only realize the cutting function of a single layer, and its cutting efficiency is low, which greatly prolongs the processing cycle of home textile fabrics.
发明内容Contents of the invention
针对上述存在的问题,本发明旨在提供一种家纺面料用双层同步裁剪系统,该裁剪系统结构简单,裁剪尺寸精准,裁剪过程中的定位效果及压紧效果好,自动化程度高,节省劳动力,而且裁剪的效率高,是现有裁剪效率的2倍,大大节省裁剪时间,缩短面料加工周期。In view of the above existing problems, the present invention aims to provide a double-layer synchronous cutting system for home textile fabrics. The cutting system is simple in structure, accurate in cutting size, good in positioning and pressing effects in the cutting process, high in automation, and labor-saving. , and the cutting efficiency is high, which is twice the existing cutting efficiency, which greatly saves cutting time and shortens the fabric processing cycle.
为了实现上述目的,本发明所采用的技术方案如下:In order to achieve the above object, the technical scheme adopted in the present invention is as follows:
家纺面料用双层同步裁剪系统,从进料端至出料端依次包括双层上料装置、双层整料装置以及双层裁剪平台;所述双层裁剪平台包括上裁剪平台和下裁剪平台,所述上裁剪平台与所述下裁剪平台之间设置能上下同时切割的电动剪切刀,在所述上裁剪平台与所述下裁剪平台上均设有间隙调节定位机构,所述间隙调节定位机构包括调节座和压板,所述调节座与所述压板相互垂直设置。The double-layer synchronous cutting system for home textile fabrics includes a double-layer feeding device, a double-layer monolithic device, and a double-layer cutting platform in sequence from the feeding end to the discharging end; the double-layer cutting platform includes an upper cutting platform and a lower cutting platform , an electric shear that can cut up and down simultaneously is set between the upper cutting platform and the lower cutting platform, and a gap adjustment positioning mechanism is provided on the upper cutting platform and the lower cutting platform, and the gap adjustment The positioning mechanism includes an adjusting seat and a pressing plate, and the adjusting seat and the pressing plate are arranged perpendicular to each other.
本发明的进一步改进在于:所述调节座上竖向设置调节槽,所述压板通过滑块滑动连接在所述调节槽内。A further improvement of the present invention is that: an adjusting groove is vertically provided on the adjusting seat, and the pressing plate is slidably connected in the adjusting groove through a slider.
本发明的进一步改进在于:在所述压板底部还设有塑性压块。A further improvement of the present invention is that: a plastic pressing block is also provided at the bottom of the pressing plate.
本发明的进一步改进在于:所述双层上料装置包括上上料机构和下上料机构,所述上上料机构与所述下上料机构通过电机一体传动连接。A further improvement of the present invention is that: the double-layer feeding device includes an upper feeding mechanism and a lower feeding mechanism, and the upper feeding mechanism and the lower feeding mechanism are integrally connected by a motor.
本发明的进一步改进在于:所述上上料机构与所述下上料机构均包括上料架和上料辊,所述上料架两端均设有转动槽,所述上料辊的两端均转动连接在所述转动槽内。A further improvement of the present invention is that: both the upper feeding mechanism and the lower feeding mechanism include a feeding rack and a feeding roller, both ends of the feeding rack are provided with rotating grooves, and the two ends of the feeding roller Both ends are rotatably connected in the rotatable groove.
本发明的进一步改进在于:所述双层整料装置包括上整料机构和下整料机构。A further improvement of the present invention is that: the double-layer monolithic device includes an upper monolithic mechanism and a lower monolithic mechanism.
本发明的进一步改进在于:所述上整料机构与所述下整料机构均包括整料架和整料辊,每个所述整料架上设置至少2个所述整料辊。A further improvement of the present invention is that: both the upper monolithic mechanism and the lower monolithic mechanism include monolithic frames and monolithic rollers, and at least two monolithic rollers are arranged on each monolithic frame.
本发明的进一步改进在于:所述上裁剪平台和所述下裁剪平台的进料端均设有至少一个水平辊。A further improvement of the present invention is that: at least one horizontal roller is provided at the feeding end of the upper cutting platform and the lower cutting platform.
本发明的进一步改进在于:所述电动剪切刀设置在双支架上,所述双支架上设有双滑轨,所述电动剪切刀底部滑动连接在所述双滑轨上,并在所述电动剪切刀对应的所述上裁剪平台与下裁剪平台部位均设有裁剪缝,两个裁剪缝上下对应,所述电动剪切刀上设置两个裁剪刀片,分别用于裁剪上裁剪平台和下裁剪平台上的家纺面料。A further improvement of the present invention is that: the electric shears are arranged on double supports, and double slide rails are arranged on the double supports, and the bottom of the electric shears is slidably connected to the double slide rails, and The upper and lower cutting platforms corresponding to the electric shears are provided with cutting seams, and the two cutting seams correspond up and down. The electric shears are provided with two cutting blades for cutting the upper and lower cutting platforms respectively. And the home textile fabric on the lower cutting platform.
本发明的有益效果是:与现有技术相比,本发明的优点是:本发明采用双层裁剪的方式,通过双层同时上料,整料以及同时裁剪,能够大大提高裁剪效率,裁剪效率是现有单层裁剪效率的2倍,而且采用有序的双层上料装置和双层整料装置能够对裁剪过程中的面料起到辅助铺平整的作用,将面料舒展开,而且结构简单,操作方便,无需人工手动放料;其次,本发明是采用一个电动剪切刀同时对两个裁剪平台的布料进行同时裁剪,裁剪刀片裁剪一次就能同时将上下两层的布料同时进行裁剪,裁剪的效果好,而且在裁剪的同时还设置间隙调节定位机构,该间隙调节定位机构能够在裁剪时通过调节压板的高度来压紧布料表面,进而进行裁剪,使用该机构后,裁剪的精准度提高,裁剪的尺寸精确,而且该机构调节方便,快速。The beneficial effects of the present invention are: compared with the prior art, the advantages of the present invention are: the present invention adopts double-layer cutting, through double-layer simultaneous feeding, whole material and simultaneous cutting, the cutting efficiency can be greatly improved. It is twice as efficient as the existing single-layer cutting, and the use of an orderly double-layer feeding device and double-layer monolithic device can play an auxiliary role in laying the fabric during the cutting process, stretching the fabric, and the structure is simple , easy to operate, no need for manual feeding; secondly, the present invention uses an electric shear to simultaneously cut the cloth of the two cutting platforms, and the cutting blade can cut the upper and lower layers of cloth at the same time. The cutting effect is good, and a gap adjustment and positioning mechanism is also installed at the same time of cutting. The gap adjustment and positioning mechanism can press the surface of the cloth by adjusting the height of the pressing plate during cutting, and then carry out cutting. After using this mechanism, the accuracy of cutting Improvement, the cut size is accurate, and the adjustment of the mechanism is convenient and fast.
附图说明Description of drawings
图1为本发明主视示意图。Fig. 1 is a schematic front view of the present invention.
图2为图1中D部分的放大图。Fig. 2 is an enlarged view of part D in Fig. 1 .
图3为本发明俯视示意图。Fig. 3 is a schematic top view of the present invention.
其中:1-上料架,2-上料辊,3-转动槽,4-电机,5-整料架,6-整料辊,7-上裁剪平台,8-下裁剪平台,9-电动剪切刀,10-双支架,11-双滑轨,12-调节座,13-压板,14-调节槽,15-压块,16-裁剪刀片,17-水平辊。Among them: 1-feeding frame, 2-feeding roller, 3-rotating trough, 4-motor, 5-monolithic frame, 6-monolithic roller, 7-upper cutting platform, 8-lower cutting platform, 9-electric Shearing knife, 10-double bracket, 11-double slide rail, 12-adjusting seat, 13-pressing plate, 14-adjusting slot, 15-pressing block, 16-cutting blade, 17-horizontal roller.
具体实施方式Detailed ways
为了使本领域的普通技术人员能更好的理解本发明的技术方案,下面结合附图和实施例对本发明的技术方案做进一步的描述。In order to enable those skilled in the art to better understand the technical solution of the present invention, the technical solution of the present invention will be further described below in conjunction with the accompanying drawings and embodiments.
参照附图1-3所示的一种家纺面料用双层同步裁剪系统,从进料端至出料端依次包括双层上料装置、双层整料装置以及双层裁剪平台;所述双层裁剪平台包括上裁剪平台7和下裁剪平台8,所述上裁剪平台7和所述下裁剪平台8的进料端均设有至少一个水平辊17,所述上裁剪平台7与所述下裁剪平台8之间设置能上下同时切割的电动剪切刀9;所述电动剪切刀9设置在双支架10上,所述双支架10上设有双滑轨11,所述电动剪切刀9底部滑动连接在所述双滑轨11上,并在所述电动剪切刀9对应的所述上裁剪平台7与下裁剪平台8部位均设有裁剪缝,两个裁剪缝上下对应,所述电动剪切刀9上设置两个裁剪刀片16,分别用于裁剪上裁剪平台7和下裁剪平台8上的家纺面料。Referring to the double-layer synchronous cutting system for home textile fabrics shown in accompanying drawings 1-3, it includes a double-layer feeding device, a double-layer monolithic device, and a double-layer cutting platform successively from the feed end to the discharge end; Layer cutting platform comprises upper cutting platform 7 and lower cutting platform 8, and the feeding end of described upper cutting platform 7 and described lower cutting platform 8 is all provided with at least one horizontal roller 17, and described upper cutting platform 7 and described lower Electric shears 9 capable of cutting up and down simultaneously are set between the cutting platforms 8; The bottom of 9 is slidably connected to the double slide rails 11, and the upper cutting platform 7 and the lower cutting platform 8 corresponding to the electric shears 9 are provided with cutting seams, and the two cutting seams correspond up and down, so The electric shears 9 are provided with two cutting blades 16, which are respectively used for cutting the home textile fabrics on the upper cutting platform 7 and the lower cutting platform 8.
在本发明中,在所述上裁剪平台7与所述下裁剪平台8上均设有间隙调节定位机构,所述间隙调节定位机构包括调节座12和压板13,所述调节座12与所述压板13相互垂直设置;所述调节座12上竖向设置调节槽14,所述压板13通过滑块滑动连接在所述调节槽14内;在所述压板13底部还设有塑性压块15,一个裁剪平台上设置2组调节座,每组设置2个,每组的两个调节座12之间横向设置与裁剪缝平行的压板13;本发明设置调节槽14,滑块连接压板13,滑块带动压板13在调节槽14内可上下移动,裁剪时,滑块向下移动,压块15压紧布料表面,进行裁剪,保证裁剪过程中布料面平整,裁剪完成后,向上移动滑块,将压板13离开布料表面,取出裁剪好的布料,通过上述步骤及结构能够保证布料裁剪尺寸的精准度。In the present invention, a gap adjustment positioning mechanism is provided on the upper cutting platform 7 and the lower cutting platform 8, and the gap adjustment positioning mechanism includes an adjustment seat 12 and a pressing plate 13, and the adjustment seat 12 and the The pressure plates 13 are vertically arranged; the adjustment seat 12 is vertically provided with an adjustment groove 14, and the pressure plate 13 is slidably connected in the adjustment groove 14 through a slider; a plastic pressure block 15 is also provided at the bottom of the pressure plate 13, 2 sets of adjustment seats are set on a cutting platform, each group is provided with 2, and a pressing plate 13 parallel to the cutting seam is arranged horizontally between the two adjustment seats 12 of each group; the present invention is provided with an adjustment groove 14, and the slider is connected to the pressing plate 13, and the sliding block is connected to the pressing plate 13. The block drives the pressing plate 13 to move up and down in the adjustment groove 14. When cutting, the slide block moves downward, and the pressing block 15 presses the cloth surface to cut, ensuring that the cloth surface is smooth during the cutting process. After the cutting is completed, move the slide block upwards. The pressing plate 13 is separated from the surface of the cloth, and the cut cloth is taken out. Through the above steps and structure, the accuracy of the cut size of the cloth can be guaranteed.
在本发明中,所述双层上料装置包括上上料机构和下上料机构,所述上上料机构与所述下上料机构通过电机4一体传动连接;所述上上料机构与所述下上料机构均包括上料架1和上料辊2,所述上料架1两端均设有转动槽3,所述上料辊2的两端均转动连接在所述转动槽3内,这样能够保证自动化上料,节省劳动力,提高裁剪效率。In the present invention, the double-layer feeding device includes an upper feeding mechanism and a lower feeding mechanism, and the upper feeding mechanism and the lower feeding mechanism are integrally connected by a motor 4; The lower feeding mechanism includes a feeding rack 1 and a feeding roller 2, the two ends of the feeding rack 1 are provided with a rotating groove 3, and the two ends of the feeding roller 2 are connected to the rotating groove 3, which can ensure automatic feeding, save labor and improve cutting efficiency.
在本发明中,所述双层整料装置包括上整料机构和下整料机构;所述上整料机构与所述下整料机构均包括整料架5和整料辊6,每个所述整料架5上设置至少2个所述整料辊6,上料后,通过整料辊6能够将面料表面进行整理,为提高裁剪精准度做好辅助作用,也是对面料进行前期的舒展。In the present invention, the double-layer monolithic device includes an upper monolithic mechanism and a lower monolithic mechanism; both the upper monolithic mechanism and the lower monolithic mechanism include monolithic frames 5 and monolithic rollers 6, each At least 2 said monolithic rollers 6 are arranged on the said monolithic frame 5, after loading, the surface of the fabric can be sorted by the monolithic rollers 6, in order to improve the accuracy of cutting, it is also a pre-conditioning of the fabric. stretch.
以上显示和描述了本发明的一个实施例。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。One embodiment of the present invention has been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and the description only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Variations and improvements are possible, which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
Claims (8)
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| CN109677010A (en) * | 2019-01-27 | 2019-04-26 | 中侨路易塑胶制品(东莞)有限公司 | Cross-draw type plastic bag packaging structure and manufacturing method of plastic bag |
| CN110644222B (en) * | 2019-11-07 | 2024-04-16 | 浙江艾智智能设备有限公司 | Multifunctional double-layer cutting and paving integrated machine |
| CN112663317B (en) * | 2021-01-19 | 2023-04-07 | 河北安泰富源安全设备制造有限公司 | Cloth cutting equipment for garment manufacturing |
| CN115959504B (en) * | 2023-01-06 | 2026-04-17 | 诺博汽车系统有限公司保定徐水座椅分公司 | Automotive roof double roll material switching feeding device |
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| CN105000415A (en) * | 2015-07-20 | 2015-10-28 | 尤涛 | Automatic shearing machine for soft sheets |
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| EP1213386B1 (en) * | 2000-12-07 | 2004-10-20 | Resta S.R.L. | Apparatus for finishing pieces cut from a length of textile material, particularly for closing the leading edge of a tubular piece |
| CN1385577A (en) * | 2001-05-15 | 2002-12-18 | 株式会社开运裁断机 | Shearing machine |
| CN201567494U (en) * | 2009-12-21 | 2010-09-01 | 凌霄汉 | Cotton side cut cutter of pearl |
| CN201881115U (en) * | 2010-10-15 | 2011-06-29 | 王强 | Production device of separation explosion-proof material |
| CN202499591U (en) * | 2012-04-20 | 2012-10-24 | 浙江东风塑料机械厂 | Automatic edge cutting spot breaking rolling bag making machine |
| CN202670867U (en) * | 2012-06-18 | 2013-01-16 | 全椒海丰印刷包装有限公司 | Full-automatic spreading device |
| CN202898853U (en) * | 2012-10-29 | 2013-04-24 | 黄亮远 | Fabric cutting machine device |
| CN105000415A (en) * | 2015-07-20 | 2015-10-28 | 尤涛 | Automatic shearing machine for soft sheets |
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| CN105905653A (en) | 2016-08-31 |
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Address after: 1288 Renmin West Road, Nantong City, Jiangsu Province Patentee after: Jiangsu fuzhidao MeiAn Textile Technology Co., Ltd Address before: 226199, No. 1288, Renmin West Road, Haimen town, Haimen, Jiangsu, Nantong (three town and Trade Zone) Patentee before: Nantong Rich Island Bedding Development Co.,Ltd. |