CN105903636A - LED filament intelligent glue dispersing production line - Google Patents
LED filament intelligent glue dispersing production line Download PDFInfo
- Publication number
- CN105903636A CN105903636A CN201610448951.4A CN201610448951A CN105903636A CN 105903636 A CN105903636 A CN 105903636A CN 201610448951 A CN201610448951 A CN 201610448951A CN 105903636 A CN105903636 A CN 105903636A
- Authority
- CN
- China
- Prior art keywords
- point gum
- led filament
- production line
- glue
- tunnel furnace
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/002—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the work consisting of separate articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/04—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material to opposite sides of the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
- B05D3/0272—After-treatment with ovens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
- B65G47/252—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them about an axis substantially perpendicular to the conveying direction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/022—Flat
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Confectionery (AREA)
Abstract
The invention discloses an LED filament intelligent glue dispersing production line and relates to the technical field of LED filament manufacturing. The LED filament intelligent glue dispersing production line comprises a first glue dispersing machine, a second glue dispersing machine, an overturning mechanism, a tunnel furnace and a material grabbing mechanism. The overturning mechanism is arranged between the first glue dispersing machine and the second glue dispersing machine. A charging mechanism is arranged on the left side of the first glue dispersing machine. A material collecting mechanism is arranged on the right side of the second glue dispersing machine, and the material grabbing mechanism is arranged on one side of the material collecting mechanism. The tunnel furnace is arranged on one side of the material grabbing mechanism. The first glue dispersing machine and the second glue dispersing machine are both internally provided with glue dispersing mechanisms and conveying mechanisms. The problems of low production efficiency, short cycle and low manual cost are effectively solved. In addition, products directly enter the tunnel furnace to be manufactured into finished products after completion of glue dispersing, the whole production line which needs five persons originally only needs one person now, and the capacity is improved by 20 times or more.
Description
Technical field
The present invention relates to LED filament manufacture technology field, be specifically related to a kind of LED filament intelligence point glue production line.
Background technology
The appearance of tungsten lamp of 19th century leads the whole world to come into artificial lighting's epoch.Revolutionary new light sources-LED occur from 20th century, by feat of energy-conserving and environment-protective, the advantage such as life-span length becomes much more popular rapidly illumination market, and LED has become the lighting source of following main flow, is widely used in commercial lighting, industrial lighting, outdoor lighting etc..But the development in terms of domestic lighting is than slowly, for a lot of people, LED is a new type light source having never heard of.
2008, Japan's oxtail light source is released and has been reversed above-mentioned phenomenon with the appearance of the bulb-type light fixture " LED filament bulb " of electric filament lamp prototype configuration LED, " traditional external form, upgrading ' formula ' ", it is seen that it is exactly familiar lighting that the LED lamp that it is made just can figure out it.Before 4 years, the research of LED filament lamp is set about by domestic Bian You company, and Ye You producer starts research and development successively and puts into production.Taking the lead in releasing and volume production from Japan's oxtail light source, the product such as candle lamp with LED filament as light source, bulb lamp is the most gradually favored by the most consumers.
Miss old times or old friends and cherish the memory of in the past.Past heritage, old friend, native place and the years passed are all to be easiest to initiation miss old times or old friends subject matter.Missing old times or old friends is a kind of emotion, and it perhaps can become a kind of philosophy, but it has become a kind of fashion really.
Electric filament lamp is quit listing, and promotes the speed that electric filament lamp, electricity-saving lamp producer make the transition to LED illumination.The appearance of filament lamp, allows the traditional lighting producer declined again shine life, and they have carried out magnificent turning round.The appearance of filament, creates positive impetus to industry.
Due to the fast development of LED, therefore its production efficiency and quality are had higher requirement.In current LED production technology, the most key step is gluing process, i.e. the LED chip being arranged on sapphire support is carried out a glue, current LED gluing process is the most all to be placed in machine table by sapphire support, a glue is carried out by Artificial Control point gum machine, the bad control of glue amount used during a glue, easily causes some glue position inaccurate, thus have impact on the quality of LED, and the glue action of each point can be only done and once puts glue, efficiency is low.Select and need again after glue completes to change an other cake glue, centre relates to, including many unstable factors of material transfer and human users, enhancing labor intensity, too increasing several procedure, cause serious waste, then put oven cooking cycle into and could put in storage after at least six hours.
Summary of the invention
Present invention aims to defect and the deficiency of prior art, a kind of simple in construction is provided, LED filament intelligence point glue production line reasonable in design, easy to use, effectively solve production efficiency low, cycle is short, the problem that cost of labor is low, and puts and be directly entered continuous tunnel furnace after glue completes and complete finished product, originally needing 5 people to complete to now only need 1 people and will complete the needs of sliver, production capacity promotes more than 20 times.
For achieving the above object, the technical solution used in the present invention is: it comprises a point gum machine, No. two point gum machines, switching mechanism, continuous tunnel furnace, material grabbing mechanisms；It is provided with switching mechanism between a number point gum machine and No. two point gum machines；The left side of a described point gum machine is provided with feed mechanism；The right side of No. two described point gum machines is provided with receiving mechanism, and the side of receiving mechanism is provided with material grabbing mechanism, and the side of material grabbing mechanism is provided with continuous tunnel furnace；A described point gum machine and the inside of No. two point gum machines are equipped with glue applying mechanism and conveying mechanism.
The upper wall of described continuous tunnel furnace is provided with several temperature monitorings.
The outlet upper wall of described continuous tunnel furnace connects radiator fan.
Described switching mechanism is made up of bracing frame, servomotor, swing-around trajectory, precision gear and photoelectric sensor；Being fixed with servomotor by support on bracing frame, the output shaft of servomotor is engaged with precision gear by gear, precision gear is socketed on swing-around trajectory, and swing-around trajectory is screwed between two bracing frames.
The job step of the present invention is as follows: loaded by LED filament support in the magazine in feed mechanism, artificial loading, a glue of a little complete support is carried out by a point gum machine, turn over the turnback other one side to support by switching mechanism again, enter No. two point gum machines and carry out the other one side of 2 complete supports, subsequently into receiving mechanism, after having put a magazine product, captured by material grabbing mechanism, be transplanted in continuous tunnel furnace and toast, complete last procedure.
The operation principle of the present invention: mainly by switching mechanism, two point gum machines are combined, realize unmanned automation mechanized operation, put into continuous tunnel furnace by receiving mechanism crawl magazine again and complete the roasting procedure of back segment, whole production line uses Industrial Computer Control and vision localization identification system, it is achieved intelligentized production.
After using said structure, present invention have the beneficial effect that a kind of LED filament intelligence point glue production line of the present invention, effectively solving production efficiency low, the cycle is short, the problem that cost of labor is low, and put and be directly entered continuous tunnel furnace after glue completes and complete finished product, originally needing 5 people to complete to now only need 1 people and will complete the needs of sliver, production capacity promotes more than 20 times, and the present invention has simple in construction, arrange rationally, the advantages such as cost of manufacture is low.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, the accompanying drawing used required in embodiment or description of the prior art will be briefly described below, apparently, accompanying drawing in describing below is only some embodiments of the present invention, for those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the structural representation of switching mechanism in the present invention.
Fig. 3 is the front view of switching mechanism in the present invention.
Description of reference numerals: 1, No. two point gum machines 2 of a point gum machine, switching mechanism 3, continuous tunnel furnace 4, feed mechanism 5, conveying mechanism 6, receiving mechanism 7, material grabbing mechanism 8, glue applying mechanism 9, temperature monitoring 10, radiator fan 11, bracing frame 3-1, servomotor 3-2, swing-around trajectory 3-3, precision gear 3-4, photoelectric sensor 3-5.
Detailed description of the invention
The present invention is further illustrated below in conjunction with the accompanying drawings.
Referring to as shown in Figure 1-Figure 3, this detailed description of the invention the technical scheme is that it comprises a point gum machine 1, No. two point gum machines 2, switching mechanism 3, continuous tunnel furnace 4, material grabbing mechanisms 8；It is provided with switching mechanism 3 between a number point gum machine 1 and No. two point gum machines 2；The left side of a described point gum machine 1 is provided with feed mechanism 5；The right side of No. two described point gum machines 2 is provided with receiving mechanism 7, and the side of receiving mechanism 7 is provided with material grabbing mechanism 8, and the side of material grabbing mechanism 8 is provided with continuous tunnel furnace 4；A described point gum machine 1 and the inside of No. two point gum machines 2 are equipped with glue applying mechanism 9 and conveying mechanism 6.
The upper wall of described continuous tunnel furnace 4 is provided with two temperature monitorings 10, the at any time temperature of the different sections in monitoring continuous tunnel furnace, to ensure that baking is uniformly.
The outlet upper wall of described continuous tunnel furnace 4 connects radiator fan 11, for the finished product after baking is carried out radiating treatment.
Described switching mechanism 3 is made up of bracing frame 3-1, servomotor 3-2, swing-around trajectory 3-3, precision gear 3-4 and photoelectric sensor 3-5；Being fixed with servomotor 3-2 by support on bracing frame 3-1, the output shaft of servomotor 3-2 is engaged with precision gear 3-4, precision gear 3-4 by gear and is socketed on swing-around trajectory 3-3, swing-around trajectory 3-3 is screwed between two bracing frame 3-1.
nullThe job step of this detailed description of the invention is as follows: loaded in the magazine in feed mechanism 5 by LED filament support，Artificial loading，Enter in a point gum machine 1，Stepped up to position to support by the detent mechanism in a point gum machine 1，It is subjected to displacement during effective anti-stop glue，A glue of a little complete support is carried out again by the glue applying mechanism 9 in a point gum machine 1，The support having put glue is sent into switching mechanism 3 by conveying mechanism 6，After photoelectric sensor 3-5 in switching mechanism 3 senses support，Control servomotor 3-2 to start，Track 3-3 is rotated rotate，Thus drive support to turn over the turnback other one side to support，Sent into No. two point gum machines 2 by the conveying mechanism 6 of No. two point gum machines 2 again and carry out the other one side of 2 complete supports，Receiving mechanism 7 is sent into the most again by conveying mechanism 6，After having put a magazine product，Captured by material grabbing mechanism 8，It is transplanted in continuous tunnel furnace 4 and toasts，Complete last procedure.
The operation principle of this detailed description of the invention: mainly combined by 3 two point gum machines of switching mechanism, realize unmanned automation mechanized operation, captured magazine by receiving mechanism 7 again to put into continuous tunnel furnace 4 and complete the roasting procedure of back segment, whole production line uses Industrial Computer Control and vision localization identification system, it is achieved intelligentized production.
After using said structure, this detailed description of the invention has the beneficial effect that a kind of LED filament intelligence point glue production line described in this detailed description of the invention, effectively solving production efficiency low, the cycle is short, the problem that cost of labor is low, and put and be directly entered continuous tunnel furnace after glue completes and complete finished product, originally needing 5 people to complete to now only need 1 people and will complete the needs of sliver, production capacity promotes more than 20 times, and the present invention has simple in construction, arrange rationally, the advantages such as cost of manufacture is low.
The above, only in order to technical scheme to be described and unrestricted, other amendment or equivalent that technical scheme is made by those of ordinary skill in the art, without departing from the spirit and scope of technical solution of the present invention, all should contain in the middle of scope of the presently claimed invention.
Claims (5)
1. a LED filament intelligence point glue production line, it is characterised in that: it comprises a point gum machine, No. two point gum machines, switching mechanism, continuous tunnel furnace, material grabbing mechanisms；It is provided with switching mechanism between a number point gum machine and No. two point gum machines；The left side of a described point gum machine is provided with feed mechanism；The right side of No. two described point gum machines is provided with receiving mechanism, and the side of receiving mechanism is provided with material grabbing mechanism, and the side of material grabbing mechanism is provided with continuous tunnel furnace；A described point gum machine and the inside of No. two point gum machines are equipped with glue applying mechanism and conveying mechanism.
2. a LED filament intelligence point glue production line, it is characterized in that: the job step of the present invention is as follows: LED filament support is loaded in the magazine in feed mechanism, artificial loading, a glue of a little complete support is carried out by a point gum machine, the turnback other one side to support is turned over again by switching mechanism, enter No. two point gum machines and carry out the other one side of 2 complete supports, subsequently into receiving mechanism, after having put a magazine product, captured by material grabbing mechanism, it is transplanted in continuous tunnel furnace and toasts, complete last procedure.
A kind of LED filament intelligence point glue production line the most according to claim 1, it is characterised in that: described switching mechanism is made up of bracing frame, servomotor, swing-around trajectory, precision gear and photoelectric sensor；Being fixed with servomotor by support on bracing frame, the output shaft of servomotor is engaged with precision gear by gear, precision gear is socketed on swing-around trajectory, and swing-around trajectory is screwed between two bracing frames.
A kind of LED filament intelligence point glue production line the most according to claim 1, it is characterised in that: the upper wall of described continuous tunnel furnace is provided with several temperature monitorings.
A kind of LED filament intelligence point glue production line the most according to claim 1, it is characterised in that: the outlet upper wall of described continuous tunnel furnace connects radiator fan.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610448951.4A CN105903636A (en) | 2016-06-21 | 2016-06-21 | LED filament intelligent glue dispersing production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610448951.4A CN105903636A (en) | 2016-06-21 | 2016-06-21 | LED filament intelligent glue dispersing production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105903636A true CN105903636A (en) | 2016-08-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610448951.4A Pending CN105903636A (en) | 2016-06-21 | 2016-06-21 | LED filament intelligent glue dispersing production line |
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| Country | Link |
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| CN (1) | CN105903636A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107195570A (en) * | 2017-06-07 | 2017-09-22 | 深圳市欧美亚科技有限公司 | COB dispensings production line and its point gel |
| CN107470091A (en) * | 2017-09-14 | 2017-12-15 | 深圳市鑫龙邦科技有限公司 | A kind of LED COB box dam dispensing all-in-ones and its implementation |
| CN107498888A (en) * | 2017-09-15 | 2017-12-22 | 严传玉 | A kind of steel disc conveying mechanism and dispensing charging ＆ discharging machine applied to dispensing charging ＆ discharging machine |
| CN110013945A (en) * | 2019-04-28 | 2019-07-16 | 深圳市万禾自动化设备有限公司 | Two-sided filament dispenser |
| CN111203709A (en) * | 2020-01-15 | 2020-05-29 | 韶关国正精密制造科技有限公司 | Automatic production line for lamp filaments |
| CN116190534A (en) * | 2022-12-28 | 2023-05-30 | 江苏暖阳半导体科技有限公司 | LED chip packaging equipment and packaging method |
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| CN104607357A (en) * | 2014-12-29 | 2015-05-13 | 深圳市轴心自控技术有限公司 | Full-automatic LCD gumming system |
| CN104707761A (en) * | 2015-03-16 | 2015-06-17 | 苏州优逸克智能科技有限公司 | On-line dispenser |
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| US20070104861A1 (en) * | 2005-11-09 | 2007-05-10 | Hsing Chen | White light LED production method |
| CN203702783U (en) * | 2014-01-08 | 2014-07-09 | 厦门文天数码机械有限公司 | Multi-station LED lamp plastic part and glass bulb cementing machine |
| CN104607357A (en) * | 2014-12-29 | 2015-05-13 | 深圳市轴心自控技术有限公司 | Full-automatic LCD gumming system |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107195570A (en) * | 2017-06-07 | 2017-09-22 | 深圳市欧美亚科技有限公司 | COB dispensings production line and its point gel |
| CN107470091A (en) * | 2017-09-14 | 2017-12-15 | 深圳市鑫龙邦科技有限公司 | A kind of LED COB box dam dispensing all-in-ones and its implementation |
| CN107470091B (en) * | 2017-09-14 | 2022-10-04 | 深圳市鑫龙邦科技有限公司 | LED COB (chip on board) dam dispensing all-in-one machine and implementation method thereof |
| CN107498888A (en) * | 2017-09-15 | 2017-12-22 | 严传玉 | A kind of steel disc conveying mechanism and dispensing charging ＆ discharging machine applied to dispensing charging ＆ discharging machine |
| CN110013945A (en) * | 2019-04-28 | 2019-07-16 | 深圳市万禾自动化设备有限公司 | Two-sided filament dispenser |
| CN110013945B (en) * | 2019-04-28 | 2024-04-05 | 江苏佑光科技股份有限公司 | Double-sided filament dispensing machine |
| CN111203709A (en) * | 2020-01-15 | 2020-05-29 | 韶关国正精密制造科技有限公司 | Automatic production line for lamp filaments |
| CN111203709B (en) * | 2020-01-15 | 2022-04-22 | 韶关国正精密制造科技有限公司 | Automatic production line for lamp filaments |
| CN116190534A (en) * | 2022-12-28 | 2023-05-30 | 江苏暖阳半导体科技有限公司 | LED chip packaging equipment and packaging method |
| CN116190534B (en) * | 2022-12-28 | 2023-11-07 | 江苏暖阳半导体科技有限公司 | LED chip packaging equipment and packaging method |
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| CB03 | Change of inventor or designer information |
Inventor after: Wang Jiang Inventor after: Zhu Qiangke Inventor before: Wang Jiang |
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| TA01 | Transfer of patent application right |
Effective date of registration: 20160905 Address after: 523000, 3 floor, third floor hall, Dadi village, Su Hang Village, Changping Town, Dongguan City, Guangdong province A Applicant after: Dongguan win win Automation Technology Co., Ltd. Address before: 742200 Gansu province Lixian Longnan Shiqiao Xiang Ma Yuan Cun pit Group No. 116 Applicant before: Wang Jiang |
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Application publication date: 20160831 |