CN105897150A - Low-junction-temperature photovoltaic junction box and chip assembly therefor - Google Patents

Low-junction-temperature photovoltaic junction box and chip assembly therefor Download PDF

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Publication number
CN105897150A
CN105897150A CN201610284804.8A CN201610284804A CN105897150A CN 105897150 A CN105897150 A CN 105897150A CN 201610284804 A CN201610284804 A CN 201610284804A CN 105897150 A CN105897150 A CN 105897150A
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CN
China
Prior art keywords
junction box
chip assembly
aluminium base
shell
junction temperature
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610284804.8A
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Chinese (zh)
Inventor
黄子健
张菊
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Individual
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Individual
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Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN201610284804.8A priority Critical patent/CN105897150A/en
Publication of CN105897150A publication Critical patent/CN105897150A/en
Priority to PCT/CN2016/113567 priority patent/WO2017185803A1/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S40/00Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
    • H02S40/30Electrical components
    • H02S40/34Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S40/00Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
    • H02S40/30Electrical components
    • H02S40/34Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
    • H02S40/345Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes with cooling means associated with the electrical connection means, e.g. cooling means associated with or applied to the junction box
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Photovoltaic Devices (AREA)

Abstract

The invention discloses a low-junction-temperature photovoltaic junction box and a chip assembly therefor. The junction box comprises a chip module and a housing covering the chip module. The chip module comprises a chip assembly, and the chip assembly is provided with a circuit surface with a circuit, and a heat dissipation surface opposite to the circuit surface. The heat dissipation surface directly contacts with the housing. The chip assembly for the junction box comprises an aluminum substrate, a plurality of diodes, and a plurality of binding posts, wherein the diodes and the binding posts are connected to the aluminum substrate. One surface, connected with the diodes and the binding posts, of the aluminum substrate is the circuit surface, and the other surface, opposite to the circuit surface, of the aluminum substrate is the heat dissipation surface. A conventional junction box is formed by the jointing of a box body and a heat dissipation copper piece. However, the housing of the junction box directly contacts with the heat dissipation surface of the chip assembly, thereby forming a body, and enabling the heat dissipation capability of the body to be stronger. The junction box removes an air (hollow junction box) or silica gel (gluing junction box) heat conducting layer, reduces the thermal resistance, and enables the heat dissipation capability to be stronger than the conventional junction box by several times.

Description

Low junction temperature photovoltaic junction box and the chip assembly for low junction temperature photovoltaic junction box
Technical field
The present invention relates to a kind of low junction temperature photovoltaic junction box and the chip assembly for low junction temperature photovoltaic junction box.
Background technology
Photovoltaic junction box is automatically controlled between solar cell array and the solar charging of solar module composition Adapter between device processed, its Main Function is that the electric power produced by solaode connects with outside line Connect, simultaneously in the case of mismatch occurs in photovoltaic cell, play the effect of shunting, it is ensured that will not be due to difference (wooden pail effect) is also obstructed in the cell piece output that cell piece has caused.Photovoltaic junction box typically has box body, line Cable and adapter are constituted, and wherein box body is main portions, including box body, interior metal copper sheet, diode, Lids etc., wherein box body is connected with lid and collectively forms the shell of rosette.Existing photovoltaic junction box master Encapsulating to be divided into and the rosette of two kinds of structures of hollow.Wherein, hollow rosette is by the sealing rubber on lid Cushion rubber plays lid and the effect (being similar to the sealing means of insulating cup) of box body sealing.
Weigh rosette quality it is important that heat radiation and seal two big indexs.Due to the requirement sealed, thus lead Causing junction box and external environment, without cross-ventilation, this just influences whether the another one index of rosette Heat radiation.Dispelling the heat the diode junction temperature in bad rosette can be higher, when exceeding certain threshold value, and meeting Occur that diode leakage current is excessive and affect the situation of generated energy, there will be because diode is overheated time serious The rosette caused is burnt.Therefore, rosette design needs acquirement in terms of sealing and heat radiation two indices flat Weighing apparatus.Prior art be limited in that diode junction temperature is higher, be difficult to further decline, thus cause connecing It is the shortest or be easiest to out of order parts that line box becomes the photovoltaic module life-span.
Summary of the invention
For solving above-mentioned technical problem, it is an object of the invention to provide a kind of good airproof performance, heat dispersion simultaneously Good low junction temperature photovoltaic junction box and the chip assembly for low junction temperature photovoltaic junction box, it compares existing tradition The rosette diode operating temperature when bypass protection duty is lower, and reliability is higher.
The one low junction temperature photovoltaic junction box that the present invention proposes: it includes chip module, is coated on chip module Outer shell, chip module includes chip assembly, and this chip assembly has the circuit surface with circuit and is somebody's turn to do The radiating surface that circuit surface is relative, radiating surface directly contacts with shell.
Further, chip assembly include aluminium base, multiple diodes of being connected on aluminium base and multiple connect Terminal, the connection of aluminium base has the circuit surface that one side is chip assembly of diode and binding post, aluminium base The another side relative with described one side is the radiating surface of chip assembly.
Further, circuit surface is towards the photovoltaic component back plate being connected with described shell.
Further, the outer surface of shell has depressed part, the position of this depressed part and aluminium base connect The position of the multiple diodes connect is corresponding.
Further, having groove inside shell, the circuit surface of chip assembly is towards groove and embeds in groove.
Further, diode is Schottky diode, and binding post is electroplating surfaces with tin copper sheet, and at least one Individual binding post stretches out cover plate and shell.
Further, shell has protrusion and for fixing the fixture of cable.
Further, case surface is for limiting the thickness of noted silica gel between shell and photovoltaic component back plate Salient point.
Further, diode is connected on aluminium base by surface mounting technology.
The invention allows for a kind of chip assembly for low junction temperature photovoltaic junction box, it include aluminium base, The multiple diodes being connected on described aluminium base and multiple binding post, the connection of aluminium base has diode and connects The one side of terminal is circuit surface, and the another side relative with circuit surface of aluminium base is radiating surface.
Further, the circuit surface of aluminium base is towards the photovoltaic module back of the body being connected with low junction temperature photovoltaic junction box Plate.
By such scheme, the present invention at least has the advantage that
1) existing rosette is all box body+radiating copper sheet splicing form, and the present invention low junction temperature photovoltaic junction box Shell directly contact with the radiating surface of chip assembly, form an entirety, make integral heat sink ability higher;
2) radiating surface of the chip assembly of this low junction temperature photovoltaic junction box directly contacts with shell, and traditional wired Box internal structure is compared, and eliminates air (hollow rosette) or silica gel (potting compound junction box) heat-conducting layer, Reduce thermal resistance, make the heat-sinking capability of this low junction temperature photovoltaic junction box improve several times than conventional electrical connectors;
3) this is one side radiator structure for the chip assembly of low junction temperature photovoltaic junction box, and this structure can make core The unidirectional conduction of heat produced by chip module is to air, and does not conducts to photovoltaic component back plate, this chip assembly Heat-sinking capability to compare radiating copper sheet higher, and when the radiating surface of chip assembly directly contacts with shell, its Radiating effect is more preferable;
4) depressed part in the case surface of this low junction temperature photovoltaic junction box, makes rosette be connected with photovoltaic module Time, junction box structure heating position (position of i.e. corresponding diode, wherein diode is pyrotoxin) and light In the middle of photovoltaic assembly backboard, there is air layer, it is ensured that outside unidirectional rosette of dispelling the heat, thus substantially reduce wiring The impact on photovoltaic module of the heat of box;
5) having cable bayonet socket on the shell of this low junction temperature photovoltaic junction box, its structure is installed at photovoltaic plant Time as cable fixing structure, thus when saving installation, can also need artificially to use elastic cord to bind cable Work, improve the safety of system.
Described above is only the general introduction of technical solution of the present invention, in order to better understand the technology of the present invention Means, and can being practiced according to the content of description, below with presently preferred embodiments of the present invention and coordinate attached After figure describes in detail such as.
Accompanying drawing explanation
Fig. 1 is the Facad structure schematic diagram of the low junction temperature photovoltaic junction box in the embodiment of the present invention one;
Fig. 2 is that the back side of the low junction temperature photovoltaic junction box in the embodiment of the present invention one (is connected with photovoltaic module One side) structural representation;
Fig. 3 is the cross-sectional view of the low junction temperature photovoltaic junction box in the embodiment of the present invention one, Qi Zhongjie Terminal is not drawn into;
Fig. 4 is the chip assembly in the low junction temperature photovoltaic junction box in the embodiment of the present invention one and for low junction temperature The structural representation of the chip assembly of photovoltaic junction box;
Fig. 5 is the structural representation of the low junction temperature photovoltaic junction box chips module in the embodiment of the present invention two;
Wherein: 1-shell;11-depressed part;12-fixture;13-salient point;14-groove;2-chip module;21- Cover plate;22-aluminium base;221-insulating barrier;222-conduction region;23-diode;24-binding post;25-bis-pole Pipe cross structure.
Detailed description of the invention
Below in conjunction with the accompanying drawings and embodiment, the detailed description of the invention of the present invention is described in further detail.With Lower embodiment is used for illustrating the present invention, but is not limited to the scope of the present invention.
Embodiment one:
With reference to figures 1 through accompanying drawing 4, a kind of low junction temperature photovoltaic junction box, it includes chip module 2, is coated on The shell 1 of chip module outer 2.
Chip module 2 includes chip assembly, and this chip assembly has the circuit surface with circuit and this circuit The radiating surface that face is relative, described radiating surface directly contacts with above-mentioned shell 1.
Above-mentioned circuit surface is towards the photovoltaic component back plate being connected with shell.Described photovoltaic component back plate can To use macromolecule backboard, it would however also be possible to employ glass back plate.
Attachment structure between shell 1 and chip assembly has various ways, the present embodiment as shown in Figure 3 In, give the attachment structure between a kind of shell 1 and chip assembly: the inner side of shell 1 has groove 14, The circuit surface of chip assembly is towards groove 14 and embeds in groove 14 so that the circuit surface of chip assembly with Shell 1 directly contacts, will aluminium base 22 be not connected with diode 23 and binding post 24 one facing to Aluminium base 22 is also embedded in groove 14 by groove 14 so that aluminium base 22 not with diode 23 and connecing The one side that terminal 24 connects directly contacts with shell 1.
Chip assembly includes aluminium base 22, the multiple diodes 23 being connected on aluminium base 22 and multiple wiring Post 24.The connection of aluminium base 22 has the circuit surface that one side is chip assembly of diode 23 and binding post 24, The radiating surface that the another side relative with described one side is chip assembly of aluminium base 22.
In the present embodiment as shown in Figure 4, aluminium base 22 has insulating barrier 221, and insulating barrier 221 has There is multiple conduction region 222 being arranged in order, between adjacent two conduction regions 222, there is space so that insulating barrier 221 expose, and each diode 23 is connected on each conduction region 222, and each diode 23 passes through respectively Another conduction region 222 that one diode cross structure 25 is adjacent with this conduction region 222, diode 23 place is connected Connect.Specifically, used by the present embodiment, diode 23 is Schottky diode, owing to chip assembly uses aluminum base Plate & Schottky diode chip, compares prior art, eliminates epoxy resin, enhance moment heat-sinking capability, Utilizing aluminium base to expand cooling surface area, the epoxy resin saved decreases heat dissipation channel path simultaneously;Connect Terminal 24 is electroplating surfaces with tin copper sheet.
In a kind of highly preferred embodiment, diode 23 is by surface mounting technology (surface mount Technology) it is connected on described aluminium base 22, so that the production capacity of chip assembly and reliability It is obtained for the biggest raising.Above-mentioned diode 23 can also use other to be applicable to surface mounting technology The diode of packaged type, such as: TO encapsulates.
Having depressed part 11 on the outer surface of shell 1, the position of this depressed part 11 is connected on aluminium base 22 The position of multiple diodes 23 corresponding, depressed part 11 one side at place on shell 1 is shell 1 The back side, i.e. shell 1 are when mounted towards the one side of photovoltaic component back plate, and this back side is positioned at the close of shell 1 The side of chip assembly circuit surface.In the present embodiment, depressed part 11 is rectangle, the degree of depth about 1mm, this structure Design guarantees that heating position (position of i.e. corresponding diode 23) is not directly contacted with photovoltaic component back plate, by The intermediate air layer that depressed part 11 is formed is alleviated heat to a certain extent and is directly transmitted to photovoltaic module.With Time owing to the heat conductivility of aluminium base 22 is far above plastics, most of heat that diode 23 sends will pass through Aluminium base 22 is outwards derived, and therefore compares with conventional electrical connectors, and the heat guiding backboard direction reduces in a large number, In addition the air layer between rosette shell 1 and photovoltaic component back plate, generates heat diode 23 to photovoltaic module Impact be preferably minimized.
Shell 1 has protrusion and for fixing the fixture 12 of cable.Fixture 12 is positioned at the dual-side of shell 1, And protrude, as shown in Figures 1 and 2 to the another side (front) that depressed part 11 place one side is contrary.
Between shell 1 and photovoltaic component back plate by note silica gel (accompanying drawing is not drawn into) mutually bonding.Silica gel is noted One side (back side) at above-mentioned depressed part 11 place of shell 1.This face has the circular salient point of protrusion 13, as shown in Figure 2, by the effect of salient point 13, to guarantee that silica gel has in bonding bonding processes Certain thickness, is unlikely to the thinnest, and thickness is uniform.
Referring to the drawings 4, the present embodiment additionally provides a kind of chip assembly for low junction temperature photovoltaic junction box, should Chip assembly includes aluminium base 22, the multiple diodes 23 being connected on aluminium base 22 and multiple binding post 24. The connection of aluminium base 22 has diode 23 and binding post 24 one side for circuit surface, aluminium base with described one side Relative another side is radiating surface.
This chip assembly is after being connected with the shell of photovoltaic junction box, and radiating surface directly contacts with shell, photovoltaic Rosette is when installing with photovoltaic component back plate, and the circuit surface of aluminium base is towards the photovoltaic being connected with institute shell Assembly backboard.Described photovoltaic component back plate can use macromolecule backboard, it would however also be possible to employ glass back plate.
About aluminium base 22, diode 23, the concrete structure of binding post 24, use material and connect shape Formula and advantage, have described that above, is not repeated herein.
Embodiment two:
With reference to accompanying drawing 5, the low junction temperature photovoltaic junction box in the present embodiment differs only in embodiment one: this In embodiment, shell 1 integrated injection molding is on chip module 2 and coating chip module 2.
In order to, in shell 1 injection molding process, the circuit surface of protection chip assembly will not be damaged, this Chip module 2 in embodiment also includes being connected with chip assembly and cover the circuit surface at chip assembly Cover plate 21.
As shown in Figure 5, cover plate 21 covers the circuit surface at chip assembly.One end of binding post 24 is all stretched Go out cover plate 21.Can be carried by an epoxy glue between cover plate 21 and chip assembly (preferably at diode) High reliability.Due to the modularized design of chip, when integrated injection molding, chip module 2 can be made direct It is embedded in cabinet 1, and the radiating surface of chip assembly is directly contacted with shell 1.
In the present embodiment, it is interlockingly connected between chip assembly and cover plate 21, binding post 24 or aluminium base 22 and lid Between plate 21, phase interference fit connects, so that cover plate 21 blocks fixing mutually with chip assembly, it should be noted that It is that cover plate 21 is not limited to interference fit with chip assembly and is connected, it would however also be possible to employ snap fit connects, screw is fixed Connected mode of the prior art Deng other.
The above is only the preferred embodiment of the present invention, is not limited to the present invention, it is noted that For those skilled in the art, on the premise of without departing from the technology of the present invention principle, also Can make some improvement and modification, these improve and modification also should be regarded as protection scope of the present invention.

Claims (10)

1. one kind low junction temperature photovoltaic junction box, it is characterised in that: it includes chip module, is coated on described core Shell outside sheet module, described chip module includes chip assembly, and this chip assembly has with circuit The radiating surface that circuit surface is relative with this circuit surface, described radiating surface directly contacts with described shell.
Low junction temperature photovoltaic junction box the most according to claim 1, it is characterised in that: described chipset Part includes aluminium base, the multiple diodes being connected on described aluminium base and multiple binding post, described aluminium base Connection have the circuit surface that one side is described chip assembly of diode and binding post, aluminium base with described Simultaneously relative to the radiating surface that another side is described chip assembly.
Low junction temperature photovoltaic junction box the most according to claim 1, it is characterised in that: described circuit surface Towards the photovoltaic component back plate being connected with described shell.
Low junction temperature photovoltaic junction box the most according to claim 2, it is characterised in that: outside described shell There is depressed part, the position of the position of this depressed part and the multiple diodes being connected on described aluminium base on surface Corresponding.
Low junction temperature photovoltaic junction box the most according to claim 1, it is characterised in that: in described shell Side has groove, and the circuit surface of described chip assembly is towards described groove and embeds in groove.
Low junction temperature photovoltaic junction box the most according to claim 1, it is characterised in that: described shell tool There is protrusion and for fixing the fixture of cable.
Low junction temperature photovoltaic junction box the most according to claim 1, it is characterised in that: described shell table Face is for limiting the salient point of the thickness of noted silica gel between shell and photovoltaic component back plate.
Low junction temperature photovoltaic junction box the most according to claim 2, it is characterised in that: described diode It is connected on described aluminium base by surface mounting technology.
9. the chip assembly for low junction temperature photovoltaic junction box, it is characterised in that: it include aluminium base, The multiple diodes being connected on described aluminium base and multiple binding post, the connection of described aluminium base has diode Being circuit surface with the one side of binding post, the another side relative with described circuit surface of aluminium base is radiating surface.
Chip assembly the most according to claim 9, it is characterised in that: the circuit surface of described aluminium base Towards the photovoltaic component back plate being connected with low junction temperature photovoltaic junction box.
CN201610284804.8A 2016-04-29 2016-04-29 Low-junction-temperature photovoltaic junction box and chip assembly therefor Pending CN105897150A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201610284804.8A CN105897150A (en) 2016-04-29 2016-04-29 Low-junction-temperature photovoltaic junction box and chip assembly therefor
PCT/CN2016/113567 WO2017185803A1 (en) 2016-04-29 2016-12-30 Photovoltaic junction box with low junction temperature and chip assembly for photovoltaic junction box with low junction temperature

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610284804.8A CN105897150A (en) 2016-04-29 2016-04-29 Low-junction-temperature photovoltaic junction box and chip assembly therefor

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CN105897150A true CN105897150A (en) 2016-08-24

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WO (1) WO2017185803A1 (en)

Cited By (3)

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CN106452348A (en) * 2016-10-17 2017-02-22 江阴市顺意科技开发有限公司 Solar photovoltaic conjunction box with good heat dissipation
WO2017185803A1 (en) * 2016-04-29 2017-11-02 苏州元昱新能源有限公司 Photovoltaic junction box with low junction temperature and chip assembly for photovoltaic junction box with low junction temperature
CN108173515A (en) * 2017-12-25 2018-06-15 苏州元昱新能源有限公司 low temperature photovoltaic junction box

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CN108988779B (en) * 2018-06-14 2023-07-07 四川特克利电气有限公司 Liquid-cooled photovoltaic cell junction box and working method thereof

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CN108173515A (en) * 2017-12-25 2018-06-15 苏州元昱新能源有限公司 low temperature photovoltaic junction box

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Application publication date: 20160824