CN105894951A - Method for manufacturing extended content booklet labels - Google Patents

Method for manufacturing extended content booklet labels Download PDF

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Publication number
CN105894951A
CN105894951A CN201510994594.7A CN201510994594A CN105894951A CN 105894951 A CN105894951 A CN 105894951A CN 201510994594 A CN201510994594 A CN 201510994594A CN 105894951 A CN105894951 A CN 105894951A
Authority
CN
China
Prior art keywords
book
volume
paper
overlay film
substrate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510994594.7A
Other languages
Chinese (zh)
Inventor
S.W.小德利斯
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Minigraphics Inc
Original Assignee
Minigraphics Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US14/623,618 external-priority patent/US9449534B2/en
Application filed by Minigraphics Inc filed Critical Minigraphics Inc
Publication of CN105894951A publication Critical patent/CN105894951A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B42BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42DBOOKS; BOOK COVERS; LOOSE LEAVES; PRINTED MATTER CHARACTERISED BY IDENTIFICATION OR SECURITY FEATURES; PRINTED MATTER OF SPECIAL FORMAT OR STYLE NOT OTHERWISE PROVIDED FOR; DEVICES FOR USE THEREWITH AND NOT OTHERWISE PROVIDED FOR; MOVABLE-STRIP WRITING OR READING APPARATUS
    • B42D1/00Books or other bound products
    • B42D1/003Books or other bound products characterised by shape or material of the sheets
    • B42D1/006Books or other bound products characterised by shape or material of the sheets with at least one foldable or folded sheet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31DMAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
    • B31D1/00Multiple-step processes for making flat articles ; Making flat articles
    • B31D1/02Multiple-step processes for making flat articles ; Making flat articles the articles being labels or tags
    • B31D1/021Making adhesive labels having a multilayered structure, e.g. provided on carrier webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B42BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42CBOOKBINDING
    • B42C9/00Applying glue or adhesive peculiar to bookbinding
    • B42C9/0006Applying glue or adhesive peculiar to bookbinding by applying adhesive to a stack of sheets
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F3/00Labels, tag tickets, or similar identification or indication means; Seals; Postage or like stamps
    • G09F3/02Forms or constructions
    • G09F3/0288Labels or tickets consisting of more than one part, e.g. with address of sender or other reference on separate section to main label; Multi-copy labels
    • G09F3/0289Pull- or fold-out labels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31DMAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
    • B31D2201/00Multiple-step processes for making flat articles
    • B31D2201/02Multiple-step processes for making flat articles the articles being labels or tags

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • Business, Economics & Management (AREA)
  • Educational Administration (AREA)
  • Educational Technology (AREA)
  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)

Abstract

A method for manufacturing an instructional booklet mounted on a substrate. A multi-up book log is provided having two or more booklets and a waste zone that share a common spine. The book log is adhered to an overlaminate and progressively slit to form overlaminate strips having booklets adhered thereto. The overlaminate is applied to a substrate with the booklets retained therebetween. The overlaminate and substrate are die cut around the booklets.

Description

For the method manufacturing extension content volume label
Cross-Reference to Related Applications
The application is that co-pending U.S. Patent Application Serial Number 13/483,355(submitted on May 30th, 2012 is now United States Patent (USP) 8,980,037) part continuation application.
Technical field
The present invention relates to the method for manufacturing extension content volume label (ECBL).
Background technology
Product container generally indicates by adhesive-backed flags is applied to the outer surface of container.This type of label is to pass through Keep permanently attaching on container, keep its product indicia purpose.
Need a large amount of instruction or by the extra leaflet of some product needed of important government control, it is generally inserted Enter in product container.In the case of medicine, leaflet in printing paper, printing inset or can print the form of outer roadblock.This The example of class leaflet is found in U.S. Patent number 5,685,530.Although these various forms of leaflets have offer phase Benefit to bulk information, but separate if it becomes with product container, then and its overall effectiveness is restricted.
The U.S. of entitled " Booklets and Self Adhesive Labels Including the Same " is special Profit 5,830,550 shows single label and adheres to the multiple volume of continuous roll web.Label product includes having upper surface Release liner and the volume being placed on the upper surface of release liner.In all embodiments, first volume is adhered to continuous reel Paper.Volume includes: external part, and it includes the top panel and bottom panel connected by creasing outward;It is placed in top panel and the end Inner part between portion's panel, it has by interior a pair inner panel creased and connect;Attachment arrangement, it is creased and interior outside The place of creasing makes external part and inner part be coupled to each other;And tear line, it is formed in bottom panel adjacent to creasing outward.
The United States Patent (USP) 6,576,315 of entitled " Multi-Ply Resealable Label " shows to have and adheres to The volume of the window of roll web continuously.Label includes bottom label, this bottom label have relative upper and lower surface and The first relative end and the second end.The lower surface of base adhesive agent barrier coating label.Top panel covers at bottom label On upper surface, and it is joined to bottom label adjacent to end.Top panel has upper surface.Have relative upper surface and under The countersign on surface covers on the upper surface of bottom label.Bioadhesive patch is inserted between bottom label and countersign neighbouring second end Place.The lower surface of countersign is fastened to the upper surface of bottom label by bioadhesive patch.Laminated covers covers at top panel and countersign On.Laminated covers is fastened to the upper surface of top panel by lamination adhesive, and laminated covers is releasably engaged to countersign Upper surface.
The United States Patent (USP) 6,432,500 of entitled " Label with Booklet " shows the label with overlay film, should Overlay film extends beyond around label.The label with volume includes gasket material and label, and this label has be positioned on liner upper Surface and lower surface.Label is fastened to liner by the adhesion layer on its lower surface, enabling glued by label peeling liner Stay on the lower surface of label for attached dose.Volume attaches to the upper surface of label, and includes multiple stacking pages with edge, and it includes Top page and end page, every page extends on an equal basis and has the size less than label.Volume farther includes top page to be completely covered also Extending beyond the cover member of at least two opposite edges of top page, described cover member has: non-adhesive upper surface;And Having the lower surface of adhesive agent above, the lower surface of cover member is permanently adhered to the upper of top page by means of this adhesive agent Surface.By removing at least some of of cover member, volume can be removed completely from label.
The United States Patent (USP) 6,432,499 of entitled " Nested Label " shows have the cross cutting being applied to release liner The label of window.Intussusception label includes the liner with surface releasing layer and is removably coupled to liner by adhesive agent Label.Liner and label have respective die-cutting portion, and it is spaced apart from each other to saltatory in release liner, at label The different bond strength between label and liner is obtained on the opposite side of die-cutting portion.
The United States Patent (USP) 6,948,743 of entitled " Multilayer Label and Method of Making Same " Showing multipage label, it has the paper of stagger arrangement so that application is to bending container.Provide multilayer labels and manufacture multilamellar The method of label.Specifically, it is provided that having the label of basal layer for adhering to container, wherein, label has outer covering layer, This outer covering layer has the end being removably adhered to container.Additionally, be removably adhered to the end of container by label User is caught and is pulled, and thus removes the end of outer covering layer from container and makes this layer swing the remainder away from label And the sublevel below exposure outer covering layer.Outer covering layer is directly adhered to basal layer and adheres at least portions of of sublevel.Outward Each in coating, sublevel and basal layer has and prints labelling for the information of reception and registration thereon.
The United States Patent (USP) 6 of entitled " Product Label Bearing an Instructional Booklet ", The 179,335 collapsible volumes showing the part adhering to label.The sign of two-part has label segment with instructing volume With volume part.The front portion of label has a fritter former state region.Volume is in folding blend compounds and clinging and make its free edge be anchored on Portion.Adhesive agent is printed onto on the former state region of label, and collapsible volume is adhered to former state region.Volume have countersign part with It is easy to be opened by book during use.Countersign part towards the sign part of label, this sign part from former state region longitudinally to Outer extension.Label can be placed on cylindrical container and bend in a longitudinal direction, thus the spine of volume and creasing keep straight, Flat and parallel to each other.
The United States Patent (USP) 6,439,614 of entitled " Nested Leaflet Label Structure " shows and adheres to The volume of label.Intussusception loose leaf tag structure includes the bottom panel with front.First loose-leaf is adjacent to front and includes the first folding Folded panel, this first folding panel has be roughly parallel to that the first axle of label construction extends first and creases.First creases First folding panel is divided into a pair first page turnings, and each page turning has the interior page and the outer page.Second loose-leaf includes the second folding Folded panel, this second folding panel has be roughly parallel to that the first axle of label construction extends second and creases.Second creases Second folding panel is divided into a pair second page turnings, and each page turning has the interior page and the outer page.Laminate layers covers at round floor On plate and the first loose-leaf.Second loose-leaf is nested in the first loose-leaf.Second loose-leaf adheres to the first loose-leaf.
U.S. Patent number Re.34,366 shows the folding tag being made up of individual paper.U.S. Patent number 5,324, The example of the volume of some advantages being associated with label is disclosed in 559.This patent disclose containing four paper (that is, page eight) Relatively simple volume.In all these patents, page 1 contains the information being otherwise placed on Product labelling.Whole back page glues It is attached to container, thus only stays central leaf for tutorial message.The other defect of these patents is the fact that if its Page 1 becomes and separates with volume, then product container will be without label.United States Patent (USP) 6,712,398 shows for manufacturing and can move Method except inset.United States Patent (USP) 6,737,137 describes the method for manufacturing adhesiveness image transfer label.
So it would be desirable to provide a kind of the permanent character of adhered labels and multipage volume instructed the combined mark of capacity Show and policy paper.
Summary of the invention
Therefore, it is an object of the present invention to provide the volume containing bulk information.
Another target is to provide the method for producing this type of economically.
Another one target is to provide book this (book log), wherein can create several volumes with multiplexed format.
Another target is book to be originally joined to roll web and is cut into by roll web progressively and has the volume disposed along its length Multiple bands.
According to the first embodiment of the present invention, it is provided that for manufacturing the method instructing volume being installed to substrate.Provide Multiple book, described multiple book has two or more and the abandoned stope of share common spine.Multiple book adheres to be more than The overlay film of volume.Overlay film and multiple book are cut into progressively to be had volume and is fastened to its two or more overlay film bands (overlaminate strip).Overlay film band is applied to substrate, and wherein, volume is held between overlay film band and substrate.Overlay film bag Include overlay film volume (overlaminate web) advanced along downstream direction D, and adhering step farther includes to adhere to roll up along overlay film A series of multiple book spaced apart for direction D, wherein, described common spine is orientated normal to downstream direction D.
Overlay film band includes a series of spaced apart volume adhering to it, and wherein, each overlay film band and the volume adhered to have It is perpendicular to same widths w measured by the D of direction.After described progressive dicing step, method farther includes along downstream direction D Cut off overlay film band to form the single overlay film section corresponding to each.Length C that each single overlay film section has is big In volume length b.Progressive dicing step includes that three or more the blades with forming set of blades carry out progressive cutting, wherein, often Individual blade cuts deeper, to form single slit than previous blade along the same line.Progressive dicing step includes overlay film part Be wrapped in around cylindric anvil block and rotary anvil is to transport multiple book and overlay film through increasingly closer to three of anvil block Or more blade.Progressive dicing step with two parallel slits separate multiple book and overlay film volume, with described overlay film band it Between form discarded band, wherein, described discarded band includes discarding from a series of spaced apart adhesion book between each volume District.Progressive dicing step separates multiple book and overlay film volume with extra parallel slits, is formed additionally with the edge along described overlay film Discarded band, wherein, described extra discarded band includes a series of spaced apart adhesion book abandoned stope at the edge from book.
After applying step, method farther includes: overlay film band and substrate are die-cut to the section around volume, exists simultaneously Volume is made to be contained in the deep intracavity of mould during cross cutting.Substrate includes: ply of paper, it top surface including not having adhesive agent;Cover There is the lower surface of adhesive agent;And adhere to the release liner of lower surface.Die-cutting step includes: (i) by overlay film band cross cutting Become overlay film section;And (ii) ply of paper is die-cut to ply of paper section simultaneously avoid cut release liner, with formed extension content volume Label.Equal length C that overlay film section measured in the directiond and ply of paper section have is more than volume length b.Ply of paper section has Some width W are more than the common width w of overlay film band with the volume adhered to.Method includes being printed on ply of paper labelling, wherein, and institute State applying step to include overlay film band is applied to substrate so that volume and the markers align printed.
Corresponding volume is attached to substrate with hinging manner by each overlay film section, is consequently formed and folds up from substrate Instruct volume, and wherein, between on the regular payroll and substrate, do not have adhesive agent to allow substrate bending not disturbed by volume.At die-cutting step Afterwards, method farther includes volume and ply of paper to be instructed to adhere to container, wherein, binds substrate and volume one owing to not existing The adhesive agent risen, so substrate and volume relative to each other can freely shift and slide and the most interference-free.Multiple book has The free end relative with spine, wherein, described free end folds twice to be enclosed in book by free end towards spine.Three panels Including: the first panel of neighbouring free end, it is positioned at center in multiple book;Second panel of neighbouring spine;And first The centre panel extended between panel and the second panel.Centre panel is longer than the first panel and is shorter than the second panel.
First panel and centre panel form oblique ascension portion on the side of multiple book, its lead to multiple book include first, Second and the core of centre panel.Second panel forms oblique deascension portion on the opposite side of multiple book, and it is by multiple book Heart part starts.Oblique ascension portion includes two panels, and wherein, core includes three panels, and wherein, oblique deascension portion wraps Include a panel.
Multiple book is selected from including following group:
A piece of paper is opened, and its doubling has the spine (page 4) of front cover & back cover to be formed;
A piece of paper is opened, its doubling, and then cross folding is to form the spine (page 8) with front cover & back cover;
A piece of paper is opened, and it folds in the way of similar accordion, and then doubling is to form spine/front cover/back cover (12+ page);
A piece of paper is opened, its doubling and make extra page stick to inside (6+ page);
Multiple paper, its doubling and carry out intussusception and adhere to spine (8+ page);And
Multiple paper, its doubling and carry out stacking and adhere to spine (perfect bookbinding (8+ page)).
Accompanying drawing explanation
Advantages of the present invention, character and various additional features by consider presently in connection with accompanying drawing describe in detail illustrative Present more comprehensively after embodiment.In the accompanying drawings, wherein run through the similar reference of all views and represent similar assembly.
Figure 1A-Fig. 1 E is that the one of the first embodiment illustrating the multiple book used in manufacturing method according to the invention is Row view.
Fig. 2 A-Fig. 2 F is that the one of the second embodiment illustrating the multiple book used in manufacturing method according to the invention is Row view.
Fig. 3 A-Fig. 3 F is that the one of the 3rd embodiment illustrating the multiple book used in manufacturing method according to the invention is Row view.
Fig. 4 A-Fig. 4 G is that the one of the 4th embodiment illustrating the multiple book used in manufacturing method according to the invention is Row view.
Fig. 5 is the side view of the 5th embodiment illustrating the collapsible book used in manufacturing method according to the invention.
Fig. 6 is the schematic side elevation of the processing station used in manufacturing method according to the invention.
Fig. 7 is the perspective schematic view at progressive cutting station.
Fig. 8 is the schematic top plan view at cross cutting station.
Fig. 9 is the side view of the completed extension content volume label on release liner.
Figure 10 A, Figure 10 B and Figure 10 C be applied to bottle and being shown in open with closed configuration in go out the one of label be Row side view.
Detailed description of the invention
At this in application, " volume (booklet) " means have cover sheet, back cover paper and at least one internal paper Part is individually described.Paper is a piece of paper with relative two page.There is a cover sheet (page 2), an internal paper (2 Page) and a back cover paper (page 2) feature minimum volume will altogether have page six.Extra internal paper can be added. The volume with two internal papers will have page eight altogether.
Volume can be by a big paper and a medium paper and by by big paper doubling and medium paper being inserted into folding Formed in Ye.This type of will have three paper and altogether page six.
Book can be by tightening together paper and page institute's shape with adhesive agent, glue and other suitable connection at bookbinding Become.Book can have perforation in the various positions on different paper, the page that can remove from this book with offer.
Volume can be formed through repeatedly folding by a big paper.Simplest example will is that a piece of paper opens doubling, and then exists Doubling again in vertical direction.This type of will have four paper and altogether page eight.Big paper is during first time folding step It is stapled together at bookbinding so that when cutting first and creasing, paper remains attached to together.Can be by big paper be folded More number of times provide the volume with greater amount of paper/page.
Volume can be formed by two big paper.Simplest example will is that opens doubling by two pieces of paper, and is then filled at its broken line Order and make it be nested together together.This type of will have 4 paper and page eight.Every the extra big paper adding book to will Contribute other 2 paper and page 4.Alternately, two big paper can doubling and being stacked on when broken line is stapled together Together, to form so-called perfect binder.Other 2 paper will be contributed additionally, add to every of book extra big paper With page 4.
Volume can be formed by big paper, and this big paper turning formula (end-over-end) folds, the most convertible folding twice The band thick to form three paper.Then this band is perpendicular to convertible creasing and carries out doubling.Can need not gluing.Then cut Convertible crease, to be formed, there is six paper and the volume of page 12.If initial big paper turning formula being folded three times, then Gained volume will have eight paper and page 16.Therefore, it is possible to by obtaining the convertible quantity creased, add 1 and take advantage of 2 to calculate The final amt of paper.For 4 convertible crease for, gained volume will have 10 paper, i.e. (4+1) * 2=10.
Volume can be formed by big paper, and this big paper folds in the way of similar accordion, such as with the side of similar accordion Formula folds twice band thick to form three paper.Then this band is perpendicular to accordion like and creases and carry out doubling.Can be not required to Gluing.Then cut accordion like to crease, to be formed, there is six paper and the volume of page 12.If by initial big paper Fold three times in the way of similar accordion, then gained volume will have eight paper and page 16.Therefore, it is possible to by obtaining hands The quantity that organ shape is creased, adds 1 and takes advantage of 2 to calculate the final amt of paper.For 4 accordion like are creased, gained volume To have 10 paper, i.e. (4+1) * 2=10.
Big paper or medium paper for forming volume have been pre-printed labelling before folding.The layout of printing is designed Become and provide text with specific orientation on the every one page in collapsible volume.In a preferred embodiment, labelling include about with volume one Play the drug information of the medicine of packaging.Book can be printed by any suitable industry typography, such as sheet-fed offset printing, Web offset, flexographic printing, relief printing plate rotary printing or intaglio printing.
At this in application, term " book (book) " refers to that having two or more volumes is included in printed matter therein. Volume is arranged to have common spine linearly.It addition, book includes abandoned stope in the middle of every pair of neighbouring volume.Book can include arranging Top abandoned stope above the volume of top.Top abandoned stope includes the top edge of book.Top abandoned stope can include paper freely And/or crease.Book can include being placed in the bottom abandoned stope below the volume of bottom.Bottom abandoned stope includes the lower limb of book.Bottom Abandoned stope can include paper and/or crease freely.By cutting and removing abandoned stope, various volume will be formed by book.Cutting To allow to open the paper of gained volume including the top creased or bottom abandoned stope.
The orientation of the volume that term " multiple (multi-up) " refers to when being arranged in roll web or substrate by book in this book. Roll web (web) is continuous base material, and it is generally untied from paper roll and the most in a longitudinal direction through various manufacturing stations.Cause This, be longitudinally the direction of the indefinite length extension along roll web.Width across roll web is perpendicular to the direction of longitudinal direction. When book be positioned on roll web and volume be orientated to across this width each other lower section time, book is considered as multiple.It is to say, The discrete longitudinal component of roll web contains two or more volumes.The book with some multiple volumes seems elongated, and can be described as " this " or " book this " (log).These terms are equivalent to " multiple book ".
Figure 1A-Fig. 1 E illustrates the multiple book 10 of a kind of form.In the drawings, there is the accompanying drawing mark of prefix 6 or 8 Note refers to the paper for constructing book.The reference with prefix 10 refers to completed book.There is the accompanying drawing mark of prefix 12 Note refers to volume, and the reference with prefix 14 refers to abandoned stope.Figure 1A illustrate combination formed book 10 big paper 6a and Medium paper 8a.Considering the final configuration of book, paper 6 and 8 has been pre-printed labelling, thus is to be a part for multiple book Various volumes produce the writings and image of appropriate orientation.Big paper 6a doubling (fold at 1/3rd for twice or extraly with Other ratio folds) to form the 6f that creases.Coating adhesive 10e, with the inside of the 6f that is fastened to medium paper 8a to crease.Figure 1B shows Go out gained book 10.Big paper forms cover sheet 10c and back cover paper 10b now.Medium paper now been formed internal paper Open 10a.Gained book has page six: the front of cover sheet 10c, the back side of cover sheet 10c, the front of internal paper 10a, interior The back side of portion paper 10a, the front of back cover paper 10b and the back side of back cover paper 10b.
Glue for the spine of book is selected from the various adhesive agents used in paper conversion or Concha Arcae application, and it goes through to use In drug packages.This type of adhesive agent can be that synthetic resin based on water (such as, can be from the St. Paul of Minnesota H.B. the WB8147M that Fuller obtains).
The size of gained book can be increased by adding paper (producing extra page two with every paper).Such as, for Increase to the book of page 8, it is possible to by combined with other big paper for big paper 6a.Can roll in the way of similar with paper 6a Fold two big paper and be nested together, wherein there is at broken line tree lace.Alternately, in perfection bookbinding is arranged, energy Enough two big paper are positioned on top of each other and glued together at spine.For increasing the quantity of paper further, The medium paper book with formation (such as) page 10 can be added.In this manner it is possible to by by 1,2,3 or more much paper and 1 Or more medium paper combines and forms the book with greater amount of (paired) page.Can add simply and to have folded Big paper is to replace two medium paper.
Book shown in Figure 1B assembles the most completely, and as multiple book (or basis), it contains two or more volumes, each Volume has one group of complete instruction or labelling.For the book 10 used in pre-available manufacturing step subsequently, need to be involved in free margins Edge makes book be streamlined for processing further.Book 10 is divided into being appointed as two folding positions of 10x (i) and 10x (ii) Three sections.Arrow 10y (i) instruction folding direction when initially folding book at the first folding position 10x (i) place.Fig. 1 C shows Go out to have the completed first gained configuration creasing 10z (i).Arrow 10y (ii) instruction ought be subsequently at the second folding position 10x (ii) folding direction during place's folding book.Fig. 1 D illustrates have the completed second gained configuration creasing 10z (ii).It should be noted that Arriving, the free end of paper is filled in inside book, in order to avoid interference processing and processing equipment.As will be explained in greater, folding Stacked book 10 includes: upper surface 10r, and it will adhere to overlay film;And lower surface 10s, placement on the web and is selected by it Adhere to it to property.
With reference to the top view of collapsible book, Fig. 1 E illustrates book 10, two of which volume 12b, 12d and top abandoned stope 14a, useless Abandon district 14c and bottom abandoned stope 14e to be alternately arranged.
Book is made up of the paper of referred to as offset printing raw material, and this offset printing raw material has the paper weight between 22# and 60#.# title is With every 500 17 " x 22 " tolerance of pound weight paper density measured by as unit of base paper order of paper.This type of paper can from ME, Twin Rivers Paper Company or NY of South Portland, the Finch Paper, LLC of Glen Falls obtain ?.Such as Twin Rivers supplies 22# Custom Plus and 27#, 30#, 35#, 40# Pharmopaque-Regular Finish.Finch Paper supplies 40# Finch Opaque-Wove Finish and 60# Finch Opaque-Vellum Finish.Preferably paper is the 27# Pharmopaque-Regular Finish of Twin Rivers.
Showing another form of multiple book 20 in Fig. 2 A-Fig. 2 F, it has 4 paper being made up of individual big paper 16 Open and page 8.In the drawings, the reference with prefix 16 refers to the paper for constructing book.There is the attached of prefix 20 Figure labelling refers to completed book.The reference with prefix 22 refers to volume, and the reference with prefix 24 refers to give up Abandon district.Fig. 2 A illustrates and markd big paper 16a is pre-printed, thus for the various volumes of the part being multiple book are produced just Writings and image when orientation.Big paper 16a doubling is to form the 16f (i) that creases.Coating adhesive 20e, with the paper that will be folded Two linear segments of 16a tighten together.If be most readily visible in Fig. 2 B and Fig. 2 C, tree lace 20e will form book Spine 20d.The most again by paper as carried out doubling indicated in arrow 16f (ii).When completing twice folding, big paper Open 16a and form cover sheet 20c, internal paper 20a (i) and 20a (ii) and back cover paper 20b.Gained book has page eight: envelope Facial tissue opens the front and back of 20c, the front and back of internal paper 20a (i), the front and back of internal paper 20a (ii) And the front and back of back cover paper 20b.
The size of gained book can be increased by adding paper.For instance, it is possible to fold similar with 16a other one or More paper that magnify, and in being nested in paper 16a and/or be placed on the top of 16a.Use two similar with 16a big Offer is had 8 paper and the book of page 16 by paper.Alternately, it is possible to be the medium paper of the half of big paper 16a by size Fill in creasing, and make top and bottom and a pair tree lace being similar to 20e adheres to each other.In one big paper and one On paper, offer had 6 paper and the book of page 12.In this manner it is possible to by magnifying paper and 1 by 1,2,3 or more Or more multiple medium paper combine and form the book with greater amount of (paired) page.Can add simply and fold Big paper to replace two medium paper.
Book shown in Fig. 2 C assembles the most completely, and as multiple book, it contains two or more volumes, and each volume has One group of complete instruction or labelling.In a subsequent step, top will be cut and crease 16f (i), allowing the page of book 20 to open and Separated from one another.For the book 20 used in pre-available manufacturing step subsequently, need to fill in free edge that to make book be streamlined For processing further.Book 20 is divided into three sections being appointed as two folding positions of 20x (i) and 20x (ii).Arrow 20y (i) instruction folding direction when initially folding book at the first folding position 20x (i) place.Fig. 2 D illustrate have completed The first gained configuration creasing 20z (i).Arrow 20y (ii) instruction is when folding book at the second folding position 20x (ii) place subsequently Folding direction.Fig. 2 E illustrates have the completed second gained configuration creasing 20z (ii).It should be noted that the freedom of paper End plug enters inside book, in order to avoid interference processing and processing equipment.As will be explained in greater, collapsible book 20 includes: Upper surface 20r, it will adhere to overlay film;And lower surface 20s, placement is adhered to it by the web and optionally.
With reference to the top view of collapsible book, Fig. 2 F illustrates book 20, wherein three volumes 22b, 22d, 22f and top abandoned stope 24a, middle abandoned stope 24c, 24e and bottom abandoned stope 24g are alternately arranged.As mentioned previously, abandoned stope 24a in top contains Crease 16f (i) and its will be cut up.
Showing another form of multiple book 30 in Fig. 3 A-Fig. 3 F, it has 6 paper being made up of individual big paper 26 Open and page 12.In the drawings, the reference with prefix 26 refers to the paper for constructing book.There is the attached of prefix 30 Figure labelling refers to completed book.The reference with prefix 32 refers to volume, and the reference with prefix 34 refers to give up Abandon district.Fig. 3 A illustrates and markd big paper 26a is pre-printed, thus for the various volumes of the part being multiple book are produced just Writings and image when orientation.Big paper 26 folds in 1/3rd modes sentencing similar accordion for twice, creases to be formed 26f (i) and 26f (ii).At two interior coating adhesive 30e that crease.The paper that each tree lace will fold in the way of similar accordion Two linear segments of 26 tighten together.If be most readily visible in Fig. 3 B and Fig. 3 C, tree lace 30e will form book Spine 30d.The most again by paper as carried out doubling indicated in arrow 26f (iii).When completing three times and folding, big paper Open 26 formation cover sheet 30c, internal paper 30a (i), 30a (ii), 30a (iii) and 30a (iv) and back cover paper 30b. Gained book has page 12: the front and back of the front and back of cover sheet 30c, internal paper 30a (i) to 30a (iv) And the front and back of back cover paper 30b.
Can be creased by interpolation and increase the size of gained book.For instance, it is possible to by similar with 26 other one or more Big paper folds three times or more in the way of similar accordion, to produce four or more panels respectively.Namely Saying, the sum creased of form 26f (i) can be by ii, iii, iv ... n represents.Wherein the quantity of panel will be by 3,4,5 ... n+1 Represent.
In this manner it is possible to the quantity creased by increasing accordion like is formed and has greater amount of (in pairs) page Book.
Book shown in Fig. 3 C assembles the most completely, and as multiple book, it contains two or more volumes, and each volume has One group of complete instruction or labelling.In a subsequent step, top will be cut and crease 26f (ii), to allow the page of book 30 to open And it is separated from one another.If the top along book 30 exists extra creasing, then these are creased and will similarly be cut up.Similar Ground, bottom crease 26f (i) by with at the bottom margin at book 30 exist any additionally crease together be cut up.For pre-available Book 30 used in manufacturing step subsequently, needs to fill in free edge and makes book be streamlined for processing further.To refer to Book 30 is divided into three sections by two folding positions being set to 30x (i) and 30x (ii).Arrow 30y (i) instruction is when initially the One folding position 30x (i) place folds folding direction during book.Fig. 3 D illustrates have the completed first gained creasing 30z (i) Configuration.Arrow 30y (ii) instruction folding direction when folding book subsequently at the second folding position 30x (ii) place.Fig. 3 E illustrates There is the completed second gained configuration creasing 30z (ii).It should be noted that the free end of paper is filled in inside book, in order to keep away Exempt from interference processing and processing equipment.As will be explained in greater, collapsible book 30 includes: upper surface 30r, and it will adhere to Overlay film;And lower surface 30s, placement is adhered to it by the web and optionally.
With reference to the top view of collapsible book, Fig. 3 F illustrates book 30, two of which volume 32b, 32d and top abandoned stope 34a, in Between abandoned stope 34c and bottom abandoned stope 34g be alternately arranged.As mentioned previously, abandoned stope 34a in top contains the 26f that creases And will be cut up (ii).Bottom abandoned stope 34e contains the 26f (i) and being cut up of creasing.
Showing another form of multiple book 40 in Fig. 4 A-Fig. 4 G, it has 6 be made up of individual big paper 36a Paper and page 12.In the drawings, the reference with prefix 36 refers to the paper for constructing book.There is prefix 40 Reference refers to completed book.The reference with prefix 42 refers to volume, and the reference with prefix 44 refers to Abandoned stope.Fig. 4 A illustrates and markd big paper 36a is pre-printed, thus for the various volumes of the part being multiple book are produced The writings and image of appropriate orientation.Big paper 36a carries out convertible folding twice at 1/3rd, to form the 36f (i) that creases With 36f (ii).At two interior coating adhesive 40e that crease.Such as, straight in the 36f that creases downward vertically at the center along big paper 36a Coating adhesive on line.Two linear segments of the paper 36a through convertible folding are tightened together by tree lace.If at figure Being most readily visible in 4B, Fig. 4 C and Fig. 4 D, tree lace 40e will form the spine 40d of book.The most again by paper as by arrow Doubling is carried out indicated in 36f (iii).Tree lace 40e is positioned to and 36f (iii) conllinear of finally creasing, and both cooperation forms book Ridge 40d.When completing three times and folding, big paper 26 forms cover sheet 40c, internal paper 40a (i), 40a (ii), 40a And 40a (iv) and back cover paper 40b (iii).Gained book has page 12: the front and back of cover sheet 40c, internal paper Open front and back and the front and back of back cover paper 40b of 40a (i) to 40a (iv).
Can be creased by interpolation and increase the size of gained book.For instance, it is possible to by similar with 36a other one or more Big paper turning formula folds three times or more, to produce four or more panels respectively.It is to say, form 36f (i) The sum creased can be by ii, iii, iv ... n represents.Wherein the quantity of panel can be calculated as creasing (being calculated as ii+1, iii+ 1, iv+1) function so that the quantity of panel is 3,4,5 ... n+1.In this manner it is possible to by increasing the convertible number creased Amount forms the book of (in pairs) page of the quantity with increase.
Book shown in Fig. 4 D assembles the most completely, and as multiple book, it contains two or more volumes, and each volume has One group of complete instruction or labelling.In a subsequent step, top will be cut and crease 36f (ii), to allow the page of book 40 to open And it is separated from one another.If the top along book 40 exists extra creasing, then these are creased and will be cut up equally.Similarly, Bottom crease 36f (i) by with exist at the bottom margin at book 30 any extra crease together be cut up.For pre-available with After manufacturing step used in book 40, need to fill in free edge and make book be streamlined for processing further.To specify For two folding positions of 40x (i) and 40x (ii), book 40 is divided into three sections.Arrow 40y (i) instruction is worked as initially first Folding position 40x (i) place folds folding direction during book.Fig. 4 E illustrates have the completed first gained structure creasing 40z (i) Type.Arrow 40y (ii) instruction folding direction when folding book subsequently at the second folding position 40x (ii) place.Fig. 4 F illustrates tool There is the completed second gained configuration creasing 40z (ii).It should be noted that the free end of paper (it is relative spine 40d, Fill in as shown in fig.4d) inside book, in order to avoid interference processing and processing equipment.As will be explained in greater, fold Formula book 40 includes: upper surface 40r, and it will adhere to overlay film;And lower surface 40s, it will be placed on the web and selectivity Adhere to it.
With reference to the top view of collapsible book, Fig. 4 G illustrates book 40, two of which volume 42b, 42d and top abandoned stope 44a, in Between abandoned stope 44c and bottom abandoned stope 44e be alternately arranged.As mentioned previously, abandoned stope 44a in top contains the 36f that creases And will be cut up (ii).Crease if there is extra top, then crease and also will be cut up in these tops.Bottom abandoned stope 44e Containing creasing 36f (i) and being cut up.Crease if there is extra bottom, then they also will be cut up.
As discussed above, Fig. 4 F is shown at 1/3rd of decile twice-folded to form collapsible book more than 40 Weight book.Alternative configuration shown in Fig. 5, the most multiple book in unequal section twice folding to form collapsible book 50.Folding Stacked book 50 illustrates the oblique deascension section of oblique ascension section 50q (i) of double-thickness, the central section of triple thickness and single thickness 50q(ii).Oblique ascension section and oblique deascension section are useful in some applications, such as, in the case of book is thicker.In the application Described all multiple book all can be folded into and include oblique ascension section and/or oblique deascension section.As it is used herein, sloped region Section means have the section less than existing whole panels.Sloped region section is positioned at leading edge or the trailing edge of multiple book.As hereafter will Being described in greater detail, compresses lower section 50s will be placed on the web and kept nonadherent, and top section 50r will adhere to Overlay film.Slope section would allow through smoother transition and overlay film layering is deposited on book and roll web.It is to say, overlay film Roll web can be departed from before accommodating triple thickness and be transitioned into double-thickness.Then, overlay film can be re-attached to reel Single thickness it is transitioned into before paper.If see in Fig. 4 F, if book 40 is the thickest, then when overlay film is from roll web transition To triple thickness and when being then return to roll web, gap can be formed on either side.
Referring back to Fig. 5, upper surface 50r will adhere to overlay film, and other paper all are not affected by overlay film.Book can be formed There is perforation, such as, in paper, be parallel to the perforation that the spine of book extends.When opening copy, perforation 50p (i) removes paper by allowing About 1/6 opened.Similar or various location on one or more multiple paper can include that this type of is bored a hole.Other perforation 50p (ii) allows to remove the only about half of of paper.Its middle punch 50p (iii) removes 1 complete paper by allowing.Removed Paper portions can include reward voucher, the receipt of pharmacists, patient's handbook or other printing or the file of machine-scannable.Often Individual volume can have multiple perforation on a piece of paper is opened, or has some perforation on different paper.Handbook can be class each other Like or different.If understand, original big paper 6a, 16a, 26a, 36a and medium paper 8a can be pre-printed also And be perforated, to provide labelling and handbook with certain orientation in configuration in single volume.
Describing manufacturing method according to the invention now with reference to the schematic diagram in Fig. 6, Fig. 6 shows the side of process equipment View, it has each station for multiple book is originally separated into the independent volume being arranged between overlay film and substrate.As general introduction, Multiple book is originally joined to overlay film, and this overlay film is cut into the overlay film band of supporting volume.Overlay film band adheres to substrate, and wherein volume is clipped in it Between.Then overlay film band and substrate are die-cut at least one dimension the section more than volume.Mould includes that volume will be held in it In deep chamber, overlay film and substrate are cut into the single section corresponding to each by mould simultaneously.The spy of completed product Levying and be, volume is clipped between corresponding overlay film and base section.
In the way of general introduction processing station, process equipment 100 includes this feeder of book 120, to be distributed by multiple this 120a of book Adhesion side to overlay film 110.Progressive slicing machine 130 cut through this and overlay film with formed supporting volume 122b, 122d overlay film band 112b, 112d.At laminating station 140, overlay film band is adhered to substrate 160, and sandwiched therebetween with volume.Then, at cross cutting station 170 Overlay film band and substrate are trimmed to its final spendable size.Owing to volume being trimmed to its final chi by progressive slicing machine It is very little, so it is without carrying out any further pruning in cross cutting station.
This feeder of book 120 distributes multiple book or this 120a to adhere to overlay film 110.This 120a can be in Fig. 1-Fig. 5 Its extension described in any one or corresponding detailed description in shown multiple book 10,20,30,40 or 50 or The version of change.Fig. 6 diagram has the book of two volumes and abandoned stope betwixt originally.This would correspond to (such as) and has three districts The volume 10 of section, i.e. volume 12b, abandoned stope 14c and volume 12d.Then, by overlay film 110 and a series of between spaced apart this 120a feeding To progressive slicing machine 130.More properly, along downstream direction D from overlay film reel 110r feeding overlay film volume 110.Overlay film is in side On there is adhesive agent and there is the thin film of protectiveness release liner covering adhesive agent.There is the surface of adhesive agent towards this feedback of book Sending device 120, this surface will be the upper surface in figure.In order to clarity eliminates release liner, when distributing overlay film from reel 110r Time, this release liner is stripped off and abandons.Overlay film is interchangeably referred to simply as laminate, i.e. be coated on other material Laminate.
Laminate can be opaque, translucent or transparent.Laminate can be pre-printed labelling.In these type of feelings Under condition, it would be desirable to make book should be used for the overlay film of alignment.Sensor 116 senses position and the speed of labelling, and is sent by signal To this feeder of book 120 to trigger the feeding of this 120a of book so that this 120a of book is arranged in laminate and relative to labelling It is in appropriate position.In this way, adapted to the speed of Move Volumes coil paper, and book is the most always disposed in laminate In appropriate position.In a further embodiment, laminate is transparent and does not has labelling, enabling see book by laminate Any printing faced down on surface.In the case of non-printing laminate, it is possible to simply along laminate roll with regular intervals Distribute book originally.Except printing labelling in addition to or replace printing labelling, overlay film can be printed with adhesiveness deadener.The shape that can carry Formula coating adhesiveness deadener is to reduce adhesion strength, or coats adhesiveness deadener to eliminate institute constituency with the form of block Adhesive agent in territory.For example, it may be desirable to reduce the adhesion strength at overlay film countersign 118 as shown in FIG. 10A, or eliminate attached The adhesive agent of the corner signed.This will make it easier to close to turning, and allow to be easier to peel off countersign from substrate.
Suitably laminate includes that be placed on liner scribbles adhesive agent and the thickness face material between 0.8 to 1 mil. Suitably laminate can obtain from Avery Dennison, and it is sold with trade (brand) name Fasson.Such as, Avery Dennison Supply scribbles transparent, the polyolefin facestock of permanent acrylic's adhesive agent 0.8 mil and is placed in 40# bleaching glass paper gasket The polyester that S8020 printing transparent, permanent acrylic's adhesive agent 1 mil clear processes is scribbled on pad.Preferably lamination Part is the latter, is i.e. placed on 40# bleaching cellophane liner and scribbles that S8020 is transparent, 1 mil of permanent acrylic's adhesive agent The polyester that transparent printing processes.
Then, the laminate 110 having this 120a of book with regular intervals adhesion enters progressive slicing machine 130.Laminate It is wrapped on anvil block 132 and rotates past one group of cutting blade.Generally, often group uses three or more cutting blades. In the drawings, three blades are shown for clarity.First cutting blade 134a is spaced apart with anvil block, and produces across-layer casting die If the slit with book dried layer originally.If the second cutting blade 134b is set to closer to this ensuing of anvil block and cutting book Dried layer.3rd and last blade 134c contacts anvil block and cuts completely through book originally.Blade in this group is aligned to be collectively forming A full slit through book/laminate roll.
In the most simple form, exist formed single slit one group of blade, thus produce two laminating strips 112b and 112d.In this case, there is not discarded band 114c.Then, laminating strips advances to laminating station at it from cutting station 130 By separated from one another when 140, and then adhere to substrate 160 and make to have therebetween preset space length.Such as, can be by providing extra Set of blades produces the overlay film band more than two.All overlay film bands all can adhere to single substrate.Each overlay film band can adhere to Substrate to himself.
In a further embodiment, there are the two groups of blades forming two slits, thus produce three roll web sections.As Shown in Fig. 6, second group of blade will be located immediately at after first group of blade.First volume section is overlay film band 112b, intermediate winding drum Paper part is discarded band 114c, and volume three section is overlay film band 112d.If see in the upper right corner of figure, with void Centre shown in line is discarded band 114c and is just removed from this process.Then, two overlay film band 112b and 112d are along downstream direction D Proceed to laminating station 140.Overlay film band adheres to substrate 160 at the spacing of the width equal to discarded band 114a.This is equivalent to Spacing between set of blades.
Fig. 7 illustrates the perspective view at progressive cutting station 130, and wherein this 120a adheres to laminate 110 and presents along downstream direction D Deliver in progressive slicing machine.Although Fig. 6 schematically shows one or two set of blades, but Fig. 7 shows four set of blades Any amount of set of blades can be provided with explanation.Be disposed with in the way of being parallel to downstream direction four groups of cutting blade 230a, 230b、230c、230d.As cutting blade 134a, 134b and 134c, often group includes three or more cutting blades. Each set of blades forms a slit along the length of overlay film volume 110.By this page of top down, single overlay film volume is cut into now 5 parts, it may be assumed that discarded band 114a, overlay film band 112b, discarded band 114c, overlay film band 112d and discarded band 114e.Same with this Time, this 120a has been cut into 5 parts, it may be assumed that abandoned stope 124a, volume 122b, abandoned stope 124c, volume 122d and abandoned stope 124e.As Shown, abandoned stope 124a, 124c, 124e from this adhere to respectively the discarded band 114a from overlay film, 114c, 114e.These abandoned stopes and discarded band are removed and abandon or carry out recirculation.In fig. ie can also be by giving up from book Abandon district and be considered as abandoned stope 14a, 14c and 14e.When overlay film leaves progressive slicing machine 130, formed two or more overlay film bands and At least one discarded band.Overlay film band is parallel to direction D and in the direction along the longitudinal size extension of roll web.
Referring back to Fig. 6, then, overlay film band proceeds to laminating station 140 along downstream direction D, and it adheres to substrate herein. Substrate 160 can be through being pre-printed.Alternately, substrate 160 can be printed in it leads to the way of laminating station.Other option It is included in before just arriving laminating station and adhesive agent is coated to laminate.The feelings of printed article or adhesive agent are possessed in substrate 160 Under condition, sensor is by monitoring this type of printed article or the position of adhesive agent the relative velocity of adjustment layer casting die 110, to guarantee volume quilt It is laminated to substrate and is directed at printed article or adhesive agent.Adhesive agent or glue for book is fastened to substrate is selected from paper conversion should Various adhesive agents used in, it is approved in drug packaging.This type of adhesive agent can be that permanent acrylic glues Attached dose, such as, transparent, the permanent acrylic adhesive agent S8020 that can obtain from Avery Dennison, it is with trade (brand) name Fasson sells.
Base material is selected from various paper or label stock.Such as, overlay film band can adhere to roll web, and it is subsequently at its end Adhesive agent is scribbled to form label on face.In a preferred embodiment, substrate 160 is label stock, and it includes release liner 166 He Scribble the ply of paper 164 of adhesive agent 164a.Release liner is the polypropylene substrate having thickness between 0.5 mil and 4.5 mils.
Appropriate label includes the face material having those labels between 54# to 50#.This type of label stock can be from Avery Dennison obtains, and it is sold with trade (brand) name Fasson.Such as, Avery Dennison supply is placed in 40# bleaching, pressure The 54# half bright finish material (paper) scribbling C2500 rubber-based adhesive agent on the kraft stock liner prolonged;And it is placed in 40# drift The S246 general purpose permanent property rubber-based adhesive agent FDA(that scribbles on kraft stock liner white, calendering meets 21 CFR 175.105) 60# half bright finish material (paper).Preferably label material is the latter, and be i.e. placed on 40# raw material scribbles S246's 60# half bright finish material.
Laminating station 140 includes pressure roller 140a and roller stayed surface 140b.Pressure roller 140a is biased towards roller stayed surface 140b, such as by spring, pneumatic piston-cylinder set, hydraulic piston-cylinder sleeve or other suitable bias mechanism.Laminating station will be every Under individual overlay film band 112b, 112d are pressed in substrate 160 and make it to adhere to laterally, so that bi-material is combined.Due to Overlay film band is by volume 122b and 122d carrying to laminating station 140, and these volumes eventually become when it leaves laminating station and are clipped in overlay film In the middle of band and substrate.In one embodiment, volume is not adhered to substrate.Substrate or label stock are provided as volume, and this volume is from base End volume 160r releases the overlay film being wound around and being bound to support volume, if necessary, aligned with it, and is laminated under stress Together.At least two overlay film band adheres to substrate or label roll, and wherein overlay film band and volume are parallel to each other.
Laminate roll is transferred out laminating station 140 and towards cross cutting station 170, such as, and defeated along on downstream direction 150a Send band 150.It can be seen that roll web enters and leaves the plane graph at cross cutting station 170 in Fig. 8.Substrate 160 has the length along substrate 160 Two overlay film band 112b and 112d that degree extends in parallel.Overlay film band 112b, 112d and substrate 160 have and are laminated to therebetween and along it Volume 122b, 122d that length separation is opened.Dashed rectangle 172b, 172d represent planned die station.The cross cutting position planned Put 172b, 172d and will only cut the part along the side being parallel to downstream direction D of substrate.The die station planned 172b, 172d are by cutting substrate and the part along the side being perpendicular to downstream direction D of substrate/laminate.Cross cutting station 170 is wrapped Include deep die-cutting machine 170a, for each laminating strips, there is a deep die-cutting machine.Die-cutting machine support member 170b is at substrate or conveyer belt Lower section provides suitable surface.Volume is received in the deep inside of mould, and does not interacts with the cut portion of mould.Change Yan Zhi, cross cutting is around the surrounding of volume and beyond about.
If see on the left side of Fig. 8, mould has cut out two parallel windows of the width across roll web Mouthful.The remainder of roll web forms a series of splayed, and it constitutes matrix 160m.The ply of paper of matrix typically label and covering The fraction of film strips.Staying on release liner 166 is ply of paper section 164x, 164y, and it has copy 122b, 122d and overlay film district Section 112x, 112y.In a non-limiting example, the width W of ply of paper section is more than overlay film and the width w of volume.Overlay film and ply of paper district Length C of section is more than length b of volume.Ply of paper 164x is printed with labelling beyond on the width w of volume 122b and the part of length b, It will be visible on the label completed.
If see in fig .9, mould has cut off overlay film band 112d and ply of paper 160 at identical lengthwise position, To form the overlay film section 112y and ply of paper section 164y with same widths C.Continuous print overlay film and ply of paper are efficiently print It is placed in small-sized independent zones thereon to having volume.Overlay film is trimmed to about in a longitudinal direction, cuts with the form of Guan Bi simultaneously Cut ply of paper, such as, with rectangular shape.Ply of paper is so cut so that the band of ply of paper is extended across the width of substrate 160 continuously And length.This of ply of paper extends continuously and forms matrix 160m, and this matrix 160m can be with the small-sized discarded section one of overlay film band Rise and be removed.
Referring back to Fig. 6, discarded matrix 160m is removed from this process, and is wound onto on discarded substrate volume 160a.Release Put liner 166 to cut along dotted line 169, and two sections be wound on spool, its be named as volume/substrate winding article 162a and 162b.Alternately, substrate 160 can be provided as the separate stream corresponding to overlay film band 122b and 122d.Monolayer is released The cutting putting liner is conventional, and can be realized by the single blade of so-called roll web slicing machine.This manufacture Method allows to be formed volume label in continuous process.Progressive slicing machine 130, laminating machine 140 and die-cutting machine 170 all can be with reels Paper transmission speed operates.In other words, the speed of anvil block 132 and die-cutting machine 170a can be synchronized to the speed of the roll web just moved Degree.Rotary speed (under described rotary speed, anvil block and die-cutting machine interact with roll web) and the volume of anvil block and die-cutting machine Coil paper matches along the longitudinal velocity of direction D downstream.Therefore, pass through the inventive method, it is possible to almost with printing and turn Bring from label away from smooth two-dimensional tag while produce extension content volume.Only illustrating, 12 inches wide Laminate and label stock roll web can operate with web velocity, and produce eight multiple extension contents volume label. In other words, will there be eight takeup type volumes 162 at the end of this process.
In use, takeup type volume 162 releasing is wound around, and completed label release liner is peeled off and label 164y Adhere to container.Figure 10 A illustrates the label 164y adhering to cylindric plastic bottle 200.Overlay film be transitioned into volume from label 164y The section of 112d forms hinge.Hinge keeps volume 112d so that label 164y is free to conform to the container of any radius. In other words, label 164y can adhere to container, and not by the disturbing of multipage of volume 112d.
Release liner 166 can be wrapped in stripping perimeter with the label discharged.When label starts to divide with roll web From time, introduce bottle.Roller 210 turns clockwise, and presses against the bottle 200 of rotation counterclockwise simultaneously.When adhered labels progressively, Page in Ce can shift and slide and not affect and be applied to curved surface by smooth for label.Generally at the volume label of prior art In, volume is adhered to label.Overlay film, volume and label are combined by this layout.When this entirety has around minor radius When having many pages or bending section, outer page needs the distance more farther than interior page of advancing.Owing to all parts combine, so should Entirety is by wrinkling.According to the present invention, label can adhere to container, and volume and laminate are free to conform to independently simultaneously Vessel radius.Therefore, volume and label press against container simultaneously, but are provided that and freely shift and slide and dry by each other Disturb.
After complete adhered labels 164y, then roller arrives lamination countersign 118.Lamination countersign 118 is on the 200b of direction Volume 112b is wrapped on bottle 200, and adheres to the distally of label, such as, at label countersign 168, as shown in Figure 10 B. Therefore, it can use a tag architecture on the bottle have different radii.It addition, can use not in standard manufacture is arranged The volume of same style, size and thickness.Lamination countersign can adjust automatically, to close the volume of any thickness and to make it firmly hold to close When closing until needing to open.
As shown in Figure 10 B, the bottle of the volume with closing be ready to packaged, ship and sell.When needing access to copy, Peel off volume takes away bottle from label countersign 168 by lamination countersign 118, thus reach the configuration shown in Figure 10 A.If lamination Countersign is relatively big or uses extremely strong adhesive agent, then may need to reduce fixing intensity so that being peeled off from bottle by countersign.For this Purpose, can print releasable material band on countersign.Can adjust printing area to determine the amount of the adhesive agent that will be left on countersign, Thus control adhesion strength.As shown in figure 10 c, it is possible to launch volume two folding position 10z (ii) and 10z (i) place.Use Person is presented with page 6 or the information of more multipage, and the most all pages link together at spine 10d.For some are applied, Perforation can be provided.Such as, a part for front page is tear-off, or whole page (such as, back page) is tear-off.
Although it has been illustrated and described that various forms of book and volume, it is understood that can provide in scope of the present application Extra configuration.Such as, it is possible to provide there is the book of greater amount of page.Can include that having two or more volumes is included in wherein Book.The book with different folding position and direction can be provided.It addition, have been for manufacture process to illustrate and describe some enforcement Example.Include additional step or the step performed in different order within the scope of the invention.For instance, it is possible to before prints labels Or afterwards adhesive agent and release liner are applied to roll web.
Have been described in which book, volume, crease, process, equipment and system are used for manufacturing the excellent of extension content volume label After selecting embodiment (it is intended to illustrative and not restrictive), it is noted that those skilled in the art can according to Upper teaching modifies and modification.It is therefore to be appreciated that, change can be made in the specific embodiment of present invention disclosed, Described change is in the scope and spirit of the present invention such as summarized by appended claims.Therefore describing, there is patent After details needed for method and the present invention of particularity, state required for protection in the dependent claims and need by patent The content that certificate is protected.

Claims (20)

1. being used for manufacturing installing the method instructing volume to substrate, it comprises the following steps:
Multiple book, described multiple book is provided to have two or more and the abandoned stope of share common spine;
Described multiple book is adhered to the overlay film more than described volume;
Described overlay film and multiple book are cut into progressively and there is multiple volume are fastened to its two or more overlay film bands;And
Multiple described overlay film bands are applied to substrate,
Wherein, the plurality of volume is maintained between multiple described overlay film bands and described substrate.
Method the most according to claim 1, wherein, described overlay film includes the overlay film volume advanced along downstream direction D, and described Adhering step farther includes to adhere to along a series of multiple book spaced apart for the direction D that described overlay film is rolled up, wherein, and described common book Ridge is orientated normal to described downstream direction D.
Method the most according to claim 2, wherein, each overlay film band includes a series of spaced apart volume adhering to it, Wherein, each overlay film band and the volume adhered to are respectively provided with same widths w being perpendicular to measured by the D of direction.
Method the most according to claim 3, wherein, after described progressive dicing step, described method farther includes:
Cut off the multiple described overlay film band along described downstream direction D to be formed corresponding to the multiple independent overlay film section of each, Wherein, length C that the plurality of independent overlay film section has is more than described volume length b.
Method the most according to claim 1, wherein, described progressive dicing step include forming set of blades three or more Multiple blades carry out progressive cutting, and wherein, each blade cuts deeper than previous blade along the same line, single narrow to be formed Seam.
Method the most according to claim 5, wherein, described progressive dicing step includes being partially wound around described overlay film Around cylindric anvil block, and rotate described anvil block to transport described multiple book and overlay film through increasingly closer to described anvil block Described three or more blades.
Method the most according to claim 3, wherein, described progressive dicing step separates multiple institute with two parallel slits State multiple book and overlay film volume to form discarded band between the plurality of overlay film band, wherein, described discarded band include from The book abandoned stope of a series of spaced apart adhesion between each volume.
Method the most according to claim 7, wherein, described progressive dicing step separates multiple institute with extra parallel slits State multiple book and overlay film volume and form extra discarded band, wherein, described extra discarded band with the edge along described overlay film Book abandoned stope including a series of spaced apart adhesion at the described edge from described book.
Method the most according to claim 1, wherein, after described applying step, described method farther includes: by institute State overlay film band and substrate is die-cut to the multiple sections around described volume, make described volume be contained in the deep of mould during cross cutting simultaneously Intracavity.
Method the most according to claim 1, wherein, described substrate includes:
Ply of paper, it includes not having the top surface of adhesive agent and is coated with the lower surface of adhesive agent, and
Adhere to the release liner of described lower surface.
11. methods according to claim 10, wherein, described die-cutting step includes: (i) be die-cut to many by described overlay film band Individual overlay film section;And (ii) described ply of paper is die-cut to multiple ply of paper section avoids cutting described release liner, with shape simultaneously Become and extend content volume label, and wherein, multiple described overlay film section measured in the directiond and multiple described ply of paper section Equal length C having is more than described volume length b.
12. methods according to claim 11, wherein, the width W that described ply of paper section has more than described overlay film band and The common width w of the volume adhered to.
13. methods according to claim 10, wherein, before described applying step, described method includes printing labelling System is on described ply of paper, and wherein, described applying step includes the application of multiple described overlay film bands to described substrate so that Duo Gesuo State volume and the markers align printed.
14. methods according to claim 11, wherein, corresponding volume is attached to by each overlay film section with hinging manner Described substrate, is consequently formed the guidance volume folded up from described substrate, and wherein, does not has between described volume and described substrate Adhesive agent is had to allow described substrate bending not disturbed by described volume.
15. methods according to claim 14, wherein, after described die-cutting step, described method farther include by Described guidance volume and ply of paper adhere to container, wherein, owing to not existing adhesion stapled together to described substrate and described volume Agent, so described substrate and volume relative to each other can freely shift and slide and not by interfering with each other.
16. methods according to claim 1, wherein, described multiple book has the free end relative with described spine, its In, described free end folds twice to be enclosed in described book by described free end towards spine.
17. methods according to claim 16, wherein, three panels include:
First panel of neighbouring described free end, it is centrally located in described multiple book;
Second panel of neighbouring described spine;And
The centre panel extended between described first panel and described second panel,
Wherein, described centre panel is longer than described first panel and is shorter than described second panel.
18. methods according to claim 17, wherein, described first panel and described centre panel are at described multiple book Forming oblique ascension portion on side, the described center of the described multiple book including first, second and centre panel is led in described oblique ascension portion Part, and wherein, described second panel forms oblique deascension portion on the opposite side of described multiple book, and described oblique deascension portion is by described many The described core of weight book is drawn.
19. methods according to claim 18, wherein, described oblique ascension portion includes two panels, and wherein, described center Part includes three panels, and wherein, described oblique deascension portion includes a panel.
20. methods according to claim 1, wherein, described multiple book is selected from including following group:
A piece of paper is opened, and its doubling is to be formed with front cover and the spine of back cover;
A piece of paper is opened, its doubling in the case of having adhesive agent, and then cross folding has front cover, back cover and two to be formed The spine of internal paper;
A piece of paper is opened, and it folds in the case of having adhesive agent in the way of similar accordion, and then doubling has to be formed The spine of front cover, back cover and internal paper;
A piece of paper is opened, its doubling and make extra page stick to inside, to form the book with front cover, back cover and internal paper Ridge;
Multiple paper, its doubling and carry out intussusception and adhere to spine;And
Multiple paper, its doubling and carry out stacking and adhering to spine.
CN201510994594.7A 2015-02-17 2015-12-28 Method for manufacturing extended content booklet labels Pending CN105894951A (en)

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US14/623618 2015-02-17

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HK1225491A1 (en) 2017-09-08
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