CN105893696A - Multi-phase reliability increasing evaluation method of gradual investment of plurality of sets of products - Google Patents
Multi-phase reliability increasing evaluation method of gradual investment of plurality of sets of products Download PDFInfo
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- CN105893696A CN105893696A CN201610252182.0A CN201610252182A CN105893696A CN 105893696 A CN105893696 A CN 105893696A CN 201610252182 A CN201610252182 A CN 201610252182A CN 105893696 A CN105893696 A CN 105893696A
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Abstract
The invention provides a multi-phase reliability increasing evaluation method of gradual investment of a plurality of sets of products. The multi-phase reliability increasing evaluation method comprises the following steps: 1: calculating a failure distribution function of a final phase of the first set of product by utilizing reliability increasing testing data of the first set of product; 2: calculating equal initial failure time, inherited from the test of the first set of product, of the second set of product according to the failure distribution function of the final phase of the first set of product; 3: calculating a failure distribution function of a final phase of the second set of product according to the equal initial failure time of the second set of product and reliability increasing testing data of the second set of product; 4: repeating the step 2 and the step 3 and calculating failure distribution functions of final phases from the third set of product to the ith set of product in sequence; and 5: finally, calculating reliability indexes. According to the multi-phase reliability increasing evaluation method, the data obtained by a multi-phase reliability increasing test of the gradual investment of the plurality of sets of products is used, and the aims of directly calculating the reliability related indexes and carrying out reliability evaluation are achieved; and the multi-phase reliability increasing evaluation method is simple to calculate and convenient to use and has popularization and application values.
Description
Technical field
The present invention proposes a kind of multistage reliability evaluation method that multiple stage product gradually puts into, integrated use condition
Density function and pivot metering method, carry out multiple stage multistage reliability evaluation, and it can effectively solve multiple stage product gradually
Input, every product, on the basis of inheriting previous product maturity state, persistently carry out the complicated propagation process of reliability growth
Reliability assessment problem, it belongs to and is applicable to the correlative technology fields such as reliability growth data analysis, reliability assessment.
Background technology
Reliability growth technology, as an important component part of Reliability Engineering, has become as raising product reliable
Property, save test period, reduce test number (TN) and reduce the effective way of research fund.
Conventional reliability evaluation method has Duane model, AMSAA model etc..Duane model, AMSAA model are joined
The explicit physical meaning of number, form are succinct, it is simple to carry out tracking and the assessment of reliability growth process.But these models can only
It is applicable to the reliability evaluation of separate unit product, or the reliability evaluation that multiple stage product is thrown in simultaneously.At present, actual
Department limits according to developing needs, equipment time, appointed condition and research fund etc., it will usually in the multistage of a product
After reliability growth terminates, research and develop a new product, the good technique state after product reliability increases before succession, then
Carry on multistage reliability growth;Repeat said process, present the multistage reliability growth that multiple stage product gradually puts into
Process.For the reliability growth process of this kind of complexity, at present, still there is no corresponding reliability evaluation method.
To this end, the present invention proposes a kind of multiple stage product gradually puts into multistage reliability evaluation method, scientific and reasonable
The reliability level of corresponding product is evaluated on ground.
Summary of the invention
(1) purpose of the present invention: the present invention is directed in Practical Project, the multistage reliability that multiple stage product gradually puts into increases
Growth process, integrated use conditional density function and pivot metering method, propose a kind of reliability evaluation method of practicality.This can
The test data obtained by property growth test is as follows:
1st fault time of the 1st product is t11, the 2nd fault time is t12..., n-th1Secondary fault time is2nd product is to dispose on the basis of improving and optimizating lifting in the 1st long term test of product, fault zero
, its 1st fault time is t21, the 2nd fault time is t22..., n-th2Secondary fault time is…;I-th product
In long term test, the fault zero of the i-th-1 product and to carry out disposing on the basis of improving and optimizating lifting, its 1st time therefore
Downtime is ti1, the 2nd fault time is ti2..., n-thiSecondary fault time isThe multiple stage product proposed gradually puts into
Multistage reliability evaluation method, can effectively solve the reliability assessment problem of above-mentioned complicated reliability growth process.
(2) technical scheme:
The multistage reliability evaluation method that the present invention a kind of multiple stage product gradually puts into, implementation step is as follows:
Step one: utilize the reliability growth test data of the 1st product: t11, t12...,Calculate the 1st product
The failure distribution function of terminal stage
Its computational methods are as follows:
The likelihood function assuming parameter θ is L (θ), and θ ∈ Θ*, Θ*For Parameter Subspace, the distribution density of defined parameters θ
Function is as follows:
WhereinFor norming constant.
During actual reliability growth, generally according to testing, pinpoint the problems, take measures zero, continue test
Process is carried out, and period can reduce product failure, improve the reliability level of product, and therefore, crash rate is monotone decreasing.In
It is, if the crash rate of the 1st product is λ1jGradually decrease:
It has been generally acknowledged that dead time interval obeys exponential, be then apparent from pivot amount
2t11λ11~χ2,
So, λ11Distribution density function be
For λ12, pivot amount is 2 (t12-t11)λ12~χ2, and constrained: λ12≤λ11, then at given λ11Under conditions of,
λ12Conditional Distribution Density Functions be
Thus λ can be obtained12Distribution density be
For λ13, likelihood functionThen at given λ12Under conditions of, λ13Condition distribution close
Degree function is
WhereinTherefore, λ13Distribution density be
By λ11And λ12Distribution density function substitute into, can obtain
WhereinFor norming constant, λ thus can be obtained13Limit
It is distributed as
In like manner, can obtainMarginal distribution functionThe i.e. invalid cost of the terminal stage of First product
FunctionEspecially,
Wherein:
Wherein:
Step 2: according to the failure distribution function of the 1st product terminal stageCalculate the 2nd product from
1 product testing inherits the equivalent primary fault time obtained
Its computational methods are as follows:
Owing to the 2nd product is on the basis of the 1st long term test of product, fault zero optimize lifting, carry out portion
Administration, therefore, the starting stage of the 2nd product inherits the state of the art of the 1st product terminal stage, i.e. the 2nd product
Starting stage failure distribution function F21(λ21) it is the terminal stage failure distribution function of the 1st product
Remember that the 2nd product is in the primary fault timeUnder crash rate density function be
Corresponding distribution function is
Choose successivelyM value: R1, R2..., Rm, then basisIt is calculated
AccordinglyThen, utilizeCan obtain
The then primary fault time of the 2nd productAvailable least-squares estimation draws
Step 3: utilize the equivalent primary fault time of the 2nd productReliability growth test with the 2nd product
Data, calculate the failure distribution function of the 2nd product terminal stage
Its computational methods are as follows:
The equivalent primary fault time according to the 2nd productWith the 2nd fault time that product is drawn: t21,
t22...,Can obtain the equivalent reliability growth test data of the 2nd product:
Then, the method using step one, calculate the failure distribution function of the 2nd product terminal stage
Step 4: repeat step 2 and three, calculates the 3rd product successively to the invalid cost of i-th product terminal stage
Function
Step 5: final reliability index calculates;
Utilize the terminal stage failure distribution function of i-th product obtainedOrderCan obtainThe confidence upper limit that confidence level is γOrderProduct failure rate can be obtainedPoint estimationLife of productPoint
EstimateFurther, according to above formula, for being the typical mission of t (unit: hour) task time, its task
ReliabilityPoint estimationAnd under confidence level γ, its Task Reliability confidence
Lower limit
By above step, the data that the multistage reliability growth test that multiple stage product can be used gradually to put into obtains,
Carry out reliability assessment, reached can directly calculate reliability index of correlation, carried out the purpose of reliability assessment, solve test
The complicated reliability growth process that product is few, the stage is few is difficult to carry out reliability assessment with existing reliability evaluation model
Problem, it is ensured that crash rate monotone decline during reliability growth, meets engineering practice, calculates simple, side
Just engineers and technicians use, and have stronger using value.
(3) advantage:
The present invention proposes a kind of multistage reliability evaluation method that multiple stage product gradually puts into, and its advantage is such as
Under:
1. the present invention proposes a kind of multistage reliability evaluation method that multiple stage product gradually puts into, and effectively solves
The reliability assessment problem of the above-mentioned complicated reliability growth process often occurred in reality.
Method the most proposed by the invention calculates simplicity, easily realizes, facilitates engineers and technicians to use, therefore has good
Good using value.
Accompanying drawing explanation
Fig. 1 is the method for the invention flow chart.
In figure, symbol, code name are described as follows:
tij: the jth of i-th product that achieved reliability growth test obtains time fault time;
ni: the number of faults occurred in the reliability growth test of i-th product that achieved reliability growth test obtains;
The primary fault time after equivalence is carried out with the i-th-1 product;
With the jth time fault time that the i-th-1 product carries out i-th product after equivalence;
Seek invalid cost method: propose in step one asks failure distribution function theoretical;
Equivalent method: step 2 proposes utilize previous product reliability to increase after premium properties and next
The method of product equivalence.
Detailed description of the invention
The multistage reliability evaluation method that the present invention a kind of multiple stage product gradually puts into, its flow chart such as Fig. 1 institute
Show.
Gradually put into reliability growth test data instance with certain type ground system multiple stage product, the present invention is done further
Describe in detail.
Certain type ground system is carried out corresponding multiple stage product gradually throw according to test, fault, the strategy of test of making zero, continue
Enter reliability test, obtain reliability test data as follows:
First ground system is tested 1120 hours altogether, breaks down altogether 2 times, this ground system when each fault occurs
Accumulation test period is followed successively by: 180,285,1120.
Second ground system is to dispose under first ground system carries out the state of the art after fault effectively makes zero.
Test 476 hours, break down 1 time, for hardware fault altogether.When fault occurs, the accumulation test period of this system is 95 hours.
The multistage reliability evaluation method that the present invention a kind of multiple stage product gradually puts into, as it is shown in figure 1, it is implemented
Step is as follows:
Step one: the fault data situation of first ground system is as follows:
0 < 180 < 285 < 1120 (test dwell time T),
Then understand t11=180, t12=285, t13=1120, above-mentioned data are substituted into:
WhereinIt is calculated: C13=17563.4236, it may be assumed that
Step 2: owing to second ground system configures deployment on the basis of first ground system, it is assumed that the 2nd
Platform product is in the primary fault timeUnder crash rate density function beCorresponding distribution function
For:
Choose F the most successively13(λ13) value { 0.1,0.2,0.3,0.4,0.5,0.6,0.7,0.8,0.9} (can be according to essence
Spend oneself select institute value number), utilize
Obtain Recycling
Can be obtained by least-squares estimation:
Therefore, the equivalence of second ground system obtained according to the reliability growth data of first ground system is initial
Fault timeHour;
Step 3: utilize the equivalent primary fault time of the 2nd ground systemReliability with the 2nd ground system
Growth test data, seek the failure distribution function of the 2nd ground system terminal stage
The equivalent primary fault time according to the 2nd ground systemDuring with the 2nd fault that ground system is drawn
Between: t21, t22...,Can obtain the equivalent reliability growth test data of the 2nd ground system:
WillSubstitute into
Obtain: C23=15468,
Step 4: according to above formula, makes F23(λ23)=0.8, obtains in confidence level γ=0.8 time, the individually mistake of plane system
Efficiency confidence upper limitLife-span confidence lower limitHour.Make F23(λ23)=0.5, can
Obtain the crash rate point estimation of ground systemThe point estimation in life-spanHour.
For being task time the typical mission of 10 hours, the point estimation of its Task ReliabilityPutting
Reliability γ=0.8 time, its Task Reliability confidence lower limit
In sum, The present invention gives a kind of multistage reliability evaluation method that multiple stage product gradually puts into.
The method, after obtaining test data, is first according to test products order, calculates the invalid cost of the 1st product terminal stage
Function;2nd product final state based on the 1st product is disposed, and utilizes its equivalent nature, calculates the 2nd product
The equivalent primary fault time;The reliability growth data that test obtains are converted into equivalent fault time data, utilize step
The method of one draws the failure distribution function of second product terminal stage;Gained failure distribution function is finally utilized to calculate respectively
The point estimation of the crash rate of platform product, confidence upper limit, the reliability index such as the point estimation in life-span, confidence lower limit, complete reliability
Growth Evaluation works.
The method cannot directly utilize existing model and carries out reliability evaluation for solving above-mentioned data cases
Difficulty, and ensure that crash rate monotone decreasing characteristic during reliability growth, calculate simplicity, easily realize, convenient
Engineers and technicians use, and have good using value.
Claims (4)
1. the multistage reliability evaluation method that a multiple stage product gradually puts into, it is characterised in that: implementation step is such as
Under:
Step one: utilize the reliability growth test data of the 1st product:Calculate the 1st product
The failure distribution function in whole stage
Step 2: according to the failure distribution function of the 1st product terminal stageCalculate the 2nd product from the 1st product
The equivalent primary fault time obtained is inherited in product test
Step 3: utilize the equivalent primary fault time of the 2nd productWith the reliability growth test data of the 2nd product,
Calculate the failure distribution function of the 2nd product terminal stage
Step 4: repeat step 2 and three, calculates the 3rd product successively to the failure distribution function of i-th product terminal stage
Step 5: final reliability index calculates;
Utilize the terminal stage failure distribution function of i-th product obtainedOrder
Can obtainThe confidence upper limit that confidence level is γOrderProduct failure rate can be obtainedPoint estimationLife of productPoint estimationFurther, according to above formula, for task
Time is the typical mission of t (unit: hour), its Task ReliabilityPoint estimation
And under confidence level γ, its Task Reliability confidence lower limit
By above step, the data that the multistage reliability growth test using multiple stage product gradually to put into obtains, carrying out can
Assess by property, reached can directly calculate reliability index of correlation, carried out the purpose of reliability assessment, solve test products
Less, the complicated reliability growth process that the stage is few is difficult to carry out asking of reliability assessment with existing reliability evaluation model
Topic, it is ensured that crash rate monotone decline during reliability growth, meets practical implementation situation.
The multistage reliability evaluation method that a kind of multiple stage product the most according to claim 1 gradually puts into, it is special
Levy and be: described in step one " utilize the reliability growth test data of the 1st product:
Calculate the failure distribution function of the 1st product terminal stage", its computational methods are as follows:
The likelihood function assuming parameter θ is L (θ), and θ ∈ Θ*, Θ*For Parameter Subspace, the distribution density function of defined parameters θ
As follows:
WhereinFor norming constant;
During actual reliability growth, generally according to testing, pinpoint the problems, take measures zero, continue the process of test
Carrying out, period can reduce product failure, improve the reliability level of product, and therefore, crash rate is monotone decreasing;Then, if
The crash rate of the 1st product is λ1jGradually decrease:
It has been generally acknowledged that dead time interval obeys exponential, be then apparent from pivot amount
2t11λ11~χ2,
So, λ11Distribution density function be
For λ12, pivot amount is 2 (t12-t11)λ12~χ2, and constrained: λ12≤λ11, then at given λ11Under conditions of, λ12's
Conditional Distribution Density Functions is
Thus obtain λ12Distribution density be
For λ13, likelihood functionThen at given λ12Under conditions of, λ13Condition distribution density letter
Number is
WhereinTherefore, λ13Distribution density be
By λ11And λ12Distribution density function substitute into,
WhereinFor norming constant, thus obtain λ13Limit be distributed as
In like manner, can obtainMarginal distribution functionThe i.e. failure distribution function of the terminal stage of First productEspecially,
Wherein:
Wherein:
The multistage reliability evaluation method that a kind of multiple stage product the most according to claim 1 gradually puts into, it is special
Levy and be: " the failure distribution function according to the 1st product terminal stage described in step 2Calculate the 2nd
Platform product inherits the equivalent primary fault time obtained from the 1st product testing", its computational methods are as follows:
Owing to the 2nd product is on the basis of the 1st long term test of product, fault zero optimize and promote, carry out disposing,
Therefore, the starting stage of the 2nd product inherits the state of the art of the 1st product terminal stage, the i.e. initial rank of the 2nd product
Segment fault distribution function F21(λ21) it is the terminal stage failure distribution function of the 1st product
Remember that the 2nd product is in the primary fault timeUnder crash rate density function be
Corresponding distribution function is
Choose successivelyM value: R1, R2..., Rm, then basisIt is calculated corresponding
'sThen, utilize?
The then primary fault time of the 2nd productCan draw with least-squares estimation
The multistage reliability evaluation method that a kind of multiple stage product the most according to claim 1 gradually puts into, it is special
Levy and be: described in step 3, " utilize the equivalent primary fault time of the 2nd productReliability with the 2nd product
Growth test data, calculate the failure distribution function of the 2nd product terminal stageIts calculating side
Method is as follows:
The equivalent primary fault time according to the 2nd productWith the 2nd fault time that product is drawn: Can obtain the equivalent reliability growth test data of the 2nd product:
Then, the method using step one, calculate the failure distribution function of the 2nd product terminal stage
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108376307A (en) * | 2018-01-08 | 2018-08-07 | 中国航空综合技术研究所 | A kind of product reliability under grouped data situation based on AMSAA models determines method |
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CN101714182A (en) * | 2008-12-29 | 2010-05-26 | 北京航空航天大学 | Integration method of collaborating assembly design, process planning and simulation verification of complicated product |
CN103218495A (en) * | 2013-04-23 | 2013-07-24 | 北京航空航天大学 | Design method for communication system reliability statistic test scheme on basis of competing failure |
CN105373687A (en) * | 2014-08-18 | 2016-03-02 | 鲍珂 | Multistage experiment-based heavy vehicle power system reliability evaluation method |
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2016
- 2016-04-21 CN CN201610252182.0A patent/CN105893696B/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6091157A (en) * | 1997-12-05 | 2000-07-18 | Advanced Micro Devices, Inc. | Method to improve internal package delamination and wire bond reliability using non-homogeneous molding compound pellets |
CN101714182A (en) * | 2008-12-29 | 2010-05-26 | 北京航空航天大学 | Integration method of collaborating assembly design, process planning and simulation verification of complicated product |
CN103218495A (en) * | 2013-04-23 | 2013-07-24 | 北京航空航天大学 | Design method for communication system reliability statistic test scheme on basis of competing failure |
CN105373687A (en) * | 2014-08-18 | 2016-03-02 | 鲍珂 | Multistage experiment-based heavy vehicle power system reliability evaluation method |
Cited By (1)
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CN108376307A (en) * | 2018-01-08 | 2018-08-07 | 中国航空综合技术研究所 | A kind of product reliability under grouped data situation based on AMSAA models determines method |
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