CN105891330A - Method and device for judging whether products are crystallized and detection equipment - Google Patents

Method and device for judging whether products are crystallized and detection equipment Download PDF

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Publication number
CN105891330A
CN105891330A CN201610026955.3A CN201610026955A CN105891330A CN 105891330 A CN105891330 A CN 105891330A CN 201610026955 A CN201610026955 A CN 201610026955A CN 105891330 A CN105891330 A CN 105891330A
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China
Prior art keywords
measured
sound wave
parameter
acoustic waves
inherent feature
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CN201610026955.3A
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Chinese (zh)
Inventor
李昊度
李奉珪
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Dongguan Pa Mudi Hao Yu Liquid Metal Co Ltd
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Dongguan Pa Mudi Hao Yu Liquid Metal Co Ltd
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Priority to CN201610026955.3A priority Critical patent/CN105891330A/en
Publication of CN105891330A publication Critical patent/CN105891330A/en
Priority to PCT/CN2017/070892 priority patent/WO2017121338A1/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/04Analysing solids
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/04Analysing solids
    • G01N29/045Analysing solids by imparting shocks to the workpiece and detecting the vibrations or the acoustic waves caused by the shocks
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2291/00Indexing codes associated with group G01N29/00
    • G01N2291/02Indexing codes associated with the analysed material
    • G01N2291/023Solids

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  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)

Abstract

The invention relates to the technical field of material detection, in particular to a method and device for judging whether products are crystallized and detection equipment. According to the method and the equipment, inspection sound waves generated after the to-be-detected products are impacted are compared with standard sound waves, due to the fact that inherent features of sound waves generated after crystallized products are impacted obviously differ from those of sound waves generated after non-crystallized products are impacted, it is only needed to regard the known sound waves generated after the crystallized products or the non-crystallized products are impacted as the standard sound waves, and whether the to-be-detected products belong to the crystallized products or the non-crystallized products can be judged by inspecting the similarity between the sound waves and the standard sound waves. Compared with the prior art, the structure of the equipment and the detection method are simplified, and large-scale popularization in industrial application is promoted.

Description

A kind of method, device and detection equipment judging whether product crystallizes
Technical field
The present invention relates to measuring for materials field, particularly to a kind of method, device and detection equipment judging whether product crystallizes.
Background technology
During the processing of many material products, need to judge whether product crystallizes, and then judge that product is the most qualified.At present, it is judged that the method whether product crystallizes is the most more complicated, it is generally required to be applied to the instrument and equipment that comparison is accurate, it is difficult to carry out large-scale Product checking in commercial production.
Summary of the invention
It is an object of the invention to avoid above-mentioned weak point of the prior art and provide a kind of be suitable for volume production product is detected on a large scale judge method and the detection equipment whether product crystallize.
The purpose of the present invention is achieved through the following technical solutions:
Provide a kind of method judging whether product crystallizes, including:
Sound wave obtaining step: obtain the sound wave to be measured that product to be measured produces because clashing into or shake;
According to sound wave to be measured and the similarity of standing acoustic waves, multilevel iudge step: compared with standing acoustic waves by the sound wave to be measured collected, judges whether product to be measured crystallizes.
Wherein, described multilevel iudge step includes inherent feature comparison step: the inherent feature parameter of sound wave to be measured compared with the inherent feature parameter of standing acoustic waves, to judge the similarity of sound wave to be measured and standing acoustic waves.
Wherein, described inherent feature parameter include one or more in ED parameter, RC parameter, PA parameter, RT parameter and PD parameter, described ED parameter refer to the wave amplitude of sound wave to be measured for the first time reach initial value and drop into below initial value for the last time between time span;Described RC parameter refers to that the wave amplitude of sound wave to be measured strides across the number of times of initial value;Described PA parameter refers to the maximum amplitude of sound wave to be measured;Described RT parameter refers to the time span that sound wave wave amplitude to be measured reaches for the first time initial value and wave amplitude reaches between maximum amplitude;Described PD parameter refers to that sound wave to be measured reaches maximum amplitude and the time span reached between time big wave amplitude.
Wherein, described multilevel iudge step includes that deviation judges step: judges whether whether the deviation value of a certain inherent feature parameter inherent feature parameter corresponding with standing acoustic waves of described sound wave to be measured be more than preset ratio more than preset value and/or deviation ratio, whether meets similarity requirement with this this inherent feature parameter.
Wherein, described multilevel iudge step includes that parameter amount judges step: extracts and compares multiple different types of inherent feature parameters, judge to meet the quantity of the inherent feature parameter that similarity requires, judge whether the quantity meeting the inherent feature parameter that similarity requires reaches threshold value, thus judge sound wave the most to be measured and standing acoustic waves meet similarity requirement.
Wherein, also include standing acoustic waves prediction steps: obtain the material property data of product to be detected, product to be measured is carried out vibrations simulation and obtains intrinsic vibration data, by material property market demand to intrinsic vibration data, thus obtain the inherent feature parameter of standing acoustic waves.
Wherein, standing acoustic waves set-up procedure is also included: if sound wave to be measured meets similarity requirement, be then superimposed to original standing acoustic waves after this sound wave to be measured being multiplied by weight coefficient, thus obtain new standing acoustic waves.
Wherein, described weight coefficient is adjusted according to the quantity of the most superimposed sound wave to be measured.
Also provide for a kind of detection equipment judging whether product crystallizes, including:
Sound generating apparatus: clash into or shake product to be detected, makes band detection product send sound wave to be measured;
Voice collection device: gather described product to be detected and send sound wave to be measured, and it is sent to analytical equipment after sound wave is converted into the signal of telecommunication;
Analytical equipment: perform above-mentioned to judge the method whether product crystallizes.
Beneficial effects of the present invention: the invention provides a kind of detection equipment judging method that whether product crystallize and using the method, the inspection sound wave that the method and equipment produce after being knocked by product to be detected compares with standing acoustic waves, owing to crystallization product and amorphization product produce the inherent feature existence significantly difference of sound wave after shock, as long as therefore known crystallization product or amorphization product being produced sound wave as standing acoustic waves after shock, so by checking the similarity of sound wave and standing acoustic waves it may determine that this product to be detected is belonging to crystallization or noncrystalline product.Compared with prior art, present device structure, detection method obtain replying and simplify, beneficially popularizing on a large scale in commercial Application.
Accompanying drawing explanation
The invention will be further described to utilize accompanying drawing, but the embodiment in accompanying drawing does not constitute any limitation of the invention, for those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to obtain other accompanying drawing according to the following drawings.
Fig. 1 is the judge process schematic diagram of the present invention
Fig. 2 is the explanation schematic diagram of the inherent feature parameter of the sound wave of the present invention.
Detailed description of the invention
The invention will be further described with the following Examples.
The present invention judges detection equipment and the detailed description of the invention of its detection method used whether product crystallize, the present embodiment is mainly used in the production process of noncrystalline product, for judging noncrystalline product whether crystallization, if crystallization, then judge that product is defective, to this end, the sound wave that the present embodiment uses the product of amorphization to produce when clashing into is standing acoustic waves.Certainly, in other embodiments, such as need crystalline product as in the production process of qualified products, it is also possible to the sound wave produced when clashing into crystalline product is standing acoustic waves.This detection equipment includes:
Sound generating apparatus: clash into or shake product to be detected, makes band detection product send sound wave to be measured;
Voice collection device: gather described product to be detected and send sound wave to be measured, and it is sent to analytical equipment after sound wave is converted into the signal of telecommunication;
Analytical equipment: as it is shown in figure 1, perform following method step by software program:
Step A: obtain the material property data of product to be detected, carries out vibrations simulation and obtains intrinsic vibration data, by material property market demand to intrinsic vibration data, thus obtain the inherent feature parameter of standing acoustic waves product to be measured.Owing to material, the structure of product are different, therefore the product sound wave produced when being knocked when amorphization is the most different, therefore, for different products, need to predict the inherent feature parameter of the standing acoustic waves of product according to the material of product, certainly, except the prediction at initial stage, the later stage can also carry out adjustment repeatedly according to actual test result to the inherent feature parameter of standing acoustic waves.
Step B: obtain the acoustic signals to be measured that voice collection device sends, extract the inherent feature parameter in sound wave, as in figure 2 it is shown, inherent feature parameter includes following parameter: ED parameter refer to the wave amplitude of sound wave to be measured reach initial value and drop into below initial value for the last time for the first time between time span;Described RC parameter refers to that the wave amplitude of sound wave to be measured strides across the number of times of initial value;Described PA parameter refers to the maximum amplitude of sound wave to be measured;Described RT parameter refers to the time span that sound wave wave amplitude to be measured reaches for the first time initial value and wave amplitude reaches between maximum amplitude;Described PD parameter refers to that sound wave to be measured reaches maximum amplitude and the time span reached between time big wave amplitude.
It should be noted that in commercial Application, according to concrete product attribute, can only select the part in above inherent feature parameter to be analyzed, it might even be possible to analyze only with an inherent feature parameter.The present embodiment is in order to make analysis result as far as possible;Accurate and applicable product as much as possible, therefore have employed multiple inherent feature parametric synthesis and judges.
Step C: inherent feature parameter corresponding with standing acoustic waves respectively for each inherent feature parameter of sound wave to be measured is compared, judge the inherent feature parameter of sound wave to be measured respectively with the deviation ratio (ratio of the inherent feature parameter of the inherent feature parameter drift-out standing acoustic waves of sound wave the most to be measured) of the inherent feature parameter of standing acoustic waves, if deviation value is less than preset value, meeting similarity requirement to this inherent feature parameter inherent feature parameter corresponding with standing acoustic waves judging this sound wave to be measured, i.e. both are similar.
Certainly, for some inherent feature parameter, it would however also be possible to employ inherent feature parameter deviation value with the inherent feature parameter of standing acoustic waves respectively judges, and does not use deviation ratio.
Step D: meet the quantity of the inherent feature parameter that similarity requires in counting step C, if meeting similarity requirement more than 3 inherent feature parameters, then judge that this sound wave to be measured is similar to standing acoustic waves, due to the present embodiment use amorphization product clash into time produce sound wave as standing acoustic waves, therefore may determine that this product to be detected falls within amorphization product, belong to qualified products.Certainly, the requirement such as fruit product is stricter, it is also possible to require that all inherent feature parameters just judge that this sound wave to be measured is similar to standing acoustic waves in the case of all meeting requirement.
Step E: if judging in step D that this sound wave to be measured is similar to standing acoustic waves, then being added to after this sound wave to be measured former is multiplied by weight coefficient with certain weighted value be superimposed to original standing acoustic waves by meeting the inherent feature parameter (can also be all of inherent feature parameter) of similarity requirement in this sound wave to be measured, wherein weight coefficient is adjusted according to the quantity of the most superimposed sound wave to be measured.
Finally should be noted that; above example is only in order to illustrate technical scheme; rather than limiting the scope of the invention; although having made to explain to the present invention with reference to preferred embodiment; it will be understood by those within the art that; technical scheme can be modified or equivalent, without deviating from the spirit and scope of technical solution of the present invention.

Claims (17)

1. the method judging whether product crystallizes, it is characterised in that including:
Sound wave obtaining step: obtain the sound wave to be measured that product to be measured produces because clashing into or shake;
According to sound wave to be measured and the similarity of standing acoustic waves, multilevel iudge step: compared with standing acoustic waves by the sound wave to be measured collected, judges whether product to be measured crystallizes.
A kind of method judging whether product crystallizes the most as claimed in claim 1, it is characterised in that described multilevel iudge step includes
Inherent feature comparison step: the inherent feature parameter of sound wave to be measured compared with the inherent feature parameter of standing acoustic waves, to judge the similarity of sound wave to be measured and standing acoustic waves.
A kind of method judging whether product crystallizes the most as claimed in claim 2, it is characterized in that: described inherent feature parameter include one or more in ED parameter, RC parameter, PA parameter, RT parameter and PD parameter, described ED parameter refer to the wave amplitude of sound wave to be measured for the first time reach initial value and drop into below initial value for the last time between time span;Described RC parameter refers to that the wave amplitude of sound wave to be measured strides across the number of times of initial value;Described PA parameter refers to the maximum amplitude of sound wave to be measured;Described RT parameter refers to the time span that sound wave wave amplitude to be measured reaches for the first time initial value and wave amplitude reaches between maximum amplitude;Described PD parameter refers to that sound wave to be measured reaches maximum amplitude and the time span reached between time big wave amplitude.
A kind of method judging whether product crystallizes the most as claimed in claim 2, it is characterized in that described multilevel iudge step includes that deviation judges step: judge whether whether the deviation value of a certain inherent feature parameter inherent feature parameter corresponding with standing acoustic waves of described sound wave to be measured be more than preset ratio more than preset value and/or deviation ratio, whether meet similarity requirement with this this inherent feature parameter.
A kind of method judging whether product crystallizes the most as claimed in claim 2, it is characterized in that described multilevel iudge step includes that parameter amount judges step: extract and compare multiple different types of inherent feature parameters, judge to meet the quantity of the inherent feature parameter that similarity requires, judge whether the quantity meeting the inherent feature parameter that similarity requires reaches threshold value, thus judge sound wave the most to be measured and standing acoustic waves meet similarity requirement.
A kind of method judging whether product crystallizes the most as claimed in claim 1, characterized by further comprising standing acoustic waves prediction steps: obtain the material property data of product to be detected, product to be measured is carried out vibrations simulation and obtains intrinsic vibration data, by material property market demand to intrinsic vibration data, thus obtain the inherent feature parameter of standing acoustic waves.
A kind of method judging whether product crystallizes the most as claimed in claim 1, characterized by further comprising standing acoustic waves set-up procedure: if sound wave to be measured meets similarity requirement, it is superimposed to original standing acoustic waves after then this sound wave to be measured being multiplied by weight coefficient, thus obtains new standing acoustic waves.
A kind of method judging whether product crystallizes the most as claimed in claim 7, it is characterised in that: described weight coefficient is adjusted according to the quantity of the most superimposed sound wave to be measured.
9. the device judging whether product crystallizes, it is characterised in that including:
Sound wave acquisition device: obtain the sound wave to be measured that product to be measured produces because of impact or vibrations;
According to sound wave to be measured and the similarity of standing acoustic waves, multilevel iudge device: compared with standing acoustic waves by the sound wave to be measured collected, judges whether product to be measured crystallizes.
A kind of device judging whether product crystallizes the most as claimed in claim 9, it is characterised in that described multilevel iudge device includes:
Inherent feature extraction element: extract the inherent feature parameter of the sound wave to be measured collected;
Inherent feature comparison means: the inherent feature parameter of the sound wave to be measured extracted compared with the inherent feature parameter of standing acoustic waves, to judge the similarity of sound wave to be measured and standing acoustic waves.
11. a kind of devices judging whether product crystallizes as claimed in claim 10, it is characterized in that: described inherent feature parameter include one or more in ED parameter, RC parameter, PA parameter, RT parameter and PD parameter, described ED parameter refer to the wave amplitude of sound wave to be measured for the first time reach initial value and drop into below initial value for the last time between time span;Described RC parameter refers to that the wave amplitude of sound wave to be measured strides across the number of times of initial value;Described PA parameter refers to the maximum amplitude of sound wave to be measured;Described RT parameter refers to the time span that sound wave wave amplitude to be measured reaches for the first time initial value and wave amplitude reaches between maximum amplitude;Described PD parameter refers to that sound wave to be measured reaches maximum amplitude and the time span reached between time big wave amplitude.
12. a kind of devices judging whether product crystallizes as claimed in claim 10, it is characterized in that described multilevel iudge device includes deviation judgment means: judge whether whether the deviation value of a certain inherent feature parameter inherent feature parameter corresponding with standing acoustic waves of described sound wave to be measured be more than preset ratio more than preset value and/or deviation ratio, whether meet similarity requirement with this this inherent feature parameter.
13. a kind of devices judging whether product crystallizes as claimed in claim 10, it is characterized in that described multilevel iudge device includes parameter amount judgment means: extract and compare multiple different types of inherent feature parameters, judge to meet the quantity of the inherent feature parameter that similarity requires, judge whether the quantity meeting the inherent feature parameter that similarity requires reaches threshold value, thus judge sound wave the most to be measured and standing acoustic waves meet similarity requirement.
14. a kind of devices judging whether product crystallizes as claimed in claim 9, characterized by further comprising standing acoustic waves prediction means: obtain the material property data of product to be detected, product to be measured is carried out vibrations simulation and obtains intrinsic vibration data, by material property market demand to intrinsic vibration data, thus obtain the inherent feature parameter of standing acoustic waves.
15. a kind of devices judging whether product crystallizes as claimed in claim 9, characterized by further comprising standing acoustic waves adjusting apparatus: if sound wave to be measured meets similarity requirement, it is superimposed to original standing acoustic waves after then this sound wave to be measured being multiplied by weight coefficient, thus obtains new standing acoustic waves.
16. a kind of devices judging whether product crystallizes as claimed in claim 15, it is characterised in that: described weight coefficient is adjusted according to the quantity of the most superimposed sound wave to be measured.
17. 1 kinds of detection equipment judging whether product crystallizes, it is characterised in that including:
Sound generating apparatus: clash into or shake product to be detected, makes band detection product send sound wave to be measured;
Voice collection device: gather described product to be detected and send sound wave to be measured, and it is sent to analytical equipment after sound wave is converted into the signal of telecommunication;
Analytical equipment: perform to judge the method whether product crystallizes described in claim 1-7 any one.
CN201610026955.3A 2016-01-14 2016-01-14 Method and device for judging whether products are crystallized and detection equipment Pending CN105891330A (en)

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CN201610026955.3A CN105891330A (en) 2016-01-14 2016-01-14 Method and device for judging whether products are crystallized and detection equipment
PCT/CN2017/070892 WO2017121338A1 (en) 2016-01-14 2017-01-11 Method and apparatus for determining whether product is crystallized, and detection device

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Cited By (2)

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WO2017121338A1 (en) * 2016-01-14 2017-07-20 东莞帕姆蒂昊宇液态金属有限公司 Method and apparatus for determining whether product is crystallized, and detection device
CN113588788A (en) * 2021-07-30 2021-11-02 陕西科技大学 Cultural relic detection method and system

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CN104407055A (en) * 2014-11-25 2015-03-11 浙江大学 Characterization method of degree of crystallinity of polymer product based on ultrasonic velocity
CN104458917A (en) * 2014-12-04 2015-03-25 中国西电电气股份有限公司 Method for judging micro-defects of basin-type insulator

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CN105891330A (en) * 2016-01-14 2016-08-24 东莞帕姆蒂昊宇液态金属有限公司 Method and device for judging whether products are crystallized and detection equipment

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US6612156B1 (en) * 2001-10-25 2003-09-02 Halliburton Energy Services, Inc. Acoustic mixing and measurement system and method
JP2009300371A (en) * 2008-06-17 2009-12-24 Toshiba Corp Method and apparatus for detecting hetero-crystalline area of single crystal material
CN102087247A (en) * 2010-11-04 2011-06-08 中山市创先宝艺珠宝有限公司 Device and method for identifying gems
CN103512956A (en) * 2013-10-10 2014-01-15 北京化工大学 Method and device for online representing crystallization kinetic process through ultrasonic wave
CN104407055A (en) * 2014-11-25 2015-03-11 浙江大学 Characterization method of degree of crystallinity of polymer product based on ultrasonic velocity
CN104458917A (en) * 2014-12-04 2015-03-25 中国西电电气股份有限公司 Method for judging micro-defects of basin-type insulator

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Publication number Priority date Publication date Assignee Title
WO2017121338A1 (en) * 2016-01-14 2017-07-20 东莞帕姆蒂昊宇液态金属有限公司 Method and apparatus for determining whether product is crystallized, and detection device
CN113588788A (en) * 2021-07-30 2021-11-02 陕西科技大学 Cultural relic detection method and system

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Application publication date: 20160824