CN105889221A - Method for processing hydraulic oil through electrification, separation, adsorption and rotating magnetic field - Google Patents
Method for processing hydraulic oil through electrification, separation, adsorption and rotating magnetic field Download PDFInfo
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- CN105889221A CN105889221A CN201610313115.5A CN201610313115A CN105889221A CN 105889221 A CN105889221 A CN 105889221A CN 201610313115 A CN201610313115 A CN 201610313115A CN 105889221 A CN105889221 A CN 105889221A
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- Prior art keywords
- oil
- solenoid
- magnetic
- pipe
- oil return
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/04—Special measures taken in connection with the properties of the fluid
- F15B21/041—Removal or measurement of solid or liquid contamination, e.g. filtering
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B1/00—Installations or systems with accumulators; Supply reservoir or sump assemblies
- F15B1/26—Supply reservoir or sump assemblies
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/04—Special measures taken in connection with the properties of the fluid
- F15B21/047—Preventing foaming, churning or cavitation
Abstract
The invention discloses a method for processing hydraulic oil through electrification, separation, adsorption and a rotating magnetic field. During processing, the hydraulic oil sequentially passes through a first oil return pipe, an electrification device, a separation device, a first adsorption device, a rotating magnetic field device, a second adsorption device, a U-shaped pipe, a filtering box, a defoaming plate, a permanent magnet, a partition plate and an oil suction pipe to be processed so that free bubbles in return oil can be ablated or separated out, and micron-grade particle adsorption or ablation is achieved. According to the method, machinery, electricity, magnetism and other technologies are combined, solid particles are gathered to the pipe wall to be adsorbed, air is made to be separated out or ablated, the method is low in processing cost and good in processing effect, the oil liquid purifying capacity is high, and secondary pollution is not likely to be caused.
Description
[technical field]
The present invention relates to a kind of hydraulic pressure oil treatment process, be specifically related to one and electrify, separate, adsorb and rotating excitation field
The method for the treatment of fluid force feed, belongs to hydraulic oil container technical field.
[background technology]
Statistics both domestic and external illustrate, the fault of hydraulic system about 70%～85% is owing to oil contamination causes
's.Therefore Pollution Control in Hydraulic System has become domestic and international Hydraulic Industry and each industrial department question of common concern.And solid
Pollution, gaseous contamination are two kinds of major ways of hydraulic contamination.
Containing the air of about 9% volume under atmospheric pressure and room temperature condition in fluid, portion of air dissolves in fluid
In, the mechanical performance of the Air On Hydraulic System of this dissolved state, the volume modulus of fluid and viscosity also will not produce
Significantly affect, the most negligible；Another part is free in fluid with the bubble form of 0.05mm～0.5mm diameter, shape
Become cavitation, be noise, body corrosion and the main cause of volumetric efficiency reduction.Heat meeting is produced when bubble is drastically compressed
Cause oil temperature to raise, accelerate fluid oxidation and sealing member is aging, make oil lubrication hydraulic performance decline.The bubble that adulterates in fluid also can drop
The rigidity of low fluid, cause automatically controlling malfunctioning, operating mechanism's intermittent movement, position inaccurate or fix drift etc. bad after
Really.
Solid particle is the pollutant the most universal in hydraulic system, damaging effect is maximum.According to statistics, due to solid
The hydraulic system fault that grain pollutant cause accounts for the 70% of gross contamination fault.In particulate pollutant in hydraulic system oil liquid,
Metal filings occupies certain ratio, and according to different situations, typically between 20%～70%, this part metals abrasive dust is main
Come from the abrasion of element.Therefore, the solid grain contamination in degreasing fluid of adopting an effective measure, is hydraulic system pollution control
Another importance of system.
The hydraulic means used in the production equipment of factory, construction machinery is made up of hydraulic circuit and fuel tank.Fuel tank stores
The hydraulic oil provided to hydraulic circuit and the oil return refluxed from hydraulic circuit.Flow in the hydraulic system oil return of fuel tank and contain
Various metals and colloidal particles pollutant, the most also include the air existed with bubble shape, and the existence of these pollutant can be led
Cause hydraulic system hydraulic performance decline even to break down.
Eliminating problem for solving above-mentioned granule, Chinese invention patent (Authorization Notice No. CN203816790 U) discloses one
Planting centrifugal oil purifier, it includes oil pipe before the purification that equipment fuel tank and equipment fuel tank are drawn, and before this purification, oil pipe is sequentially connected with
Service tank, self priming pump, centrifugal basket, this centrifugal basket connect purify after oil pipe be connected to equipment fuel tank, also include vacuum pump with
Service tank connects；In described service tank, wherein it is provided with strong magnetic Magnet.Therefore, by oil before entering centrifugal barrel at fluid
Metal impurities absorption in liquid, reduces the metallic particles abrasion to equipment, is effectively increased the service life of equipment.
Then, there is following several respects problem in above-mentioned oil conditioner:
1. need to add a whole set of segregation apparatus, equipment is complicated, and cost is high, can bring secondary pollution to fluid simultaneously.
2. fuel tank volume is relatively big, and the magnetic conductivity of fluid is poor, and strong magnetic Magnet is to the active force of micron particles in fluid relatively
Little, cause adsorption time long, the problems such as adsorption effect is poor.
3. part magnetic microparticles enters hydraulic circuit, and absorption causes element fault on Hydraulic Elements and is difficult to cleaning
Remove.
And be to solve above-mentioned bubble to eliminate problem, conventional way is to arrange longitudinal baffle in fuel tank, extends fluid and exists
The time of staying in fuel tank, should arrange far into and out of hydraulic fluid port as far as possible, and increase the volume of fuel tank.But, owing to mixing oil return
Bubble the least and oil viscosity is of a relatively high, therefore there is problems in that bubble rises to pasta and is scattered in air need
Long period, hydraulic means cannot be carried out work during this period.
The practical application for a patent for invention (application publication number CN 102762874 A) of China discloses a kind of fuel tank, and this fuel tank leads to
Cross the incorporating section being arranged in fuel tank and rectifying wings to extend the oil return fluid time of staying at liquid level, reach eliminate bubble and keep away
Exempt from inlet port and suck the purpose of bubble.Then, the defaoming mechanisms of above-mentioned fuel tank is nature froth breaking, still there is foam time long,
The problems such as efficiency is low, especially for the operating mode poor effect that changes in flow rate is violent.
Therefore, for solving above-mentioned technical problem, necessary offer one electrifies, separates, adsorbs and at rotating excitation field
The method of reason hydraulic oil, to overcome described defect of the prior art.
[summary of the invention]
For solving above-mentioned technical problem, it is an object of the invention to provide one and electrify, separate, adsorb and rotating excitation field
The method for the treatment of fluid force feed, the technology such as machinery, electricity, magnetic are combined by it, make solid particle gather tube wall absorption, make air analyse
Go out or melt, its simple in construction, low cost, and lube purification ability is strong.
For achieving the above object, the technical scheme that the present invention takes is: one electrifies, separates, adsorbs and rotating excitation field
The method for the treatment of fluid force feed, it utilizes a kind of fuel tank to process, this fuel tank include oil box, Rose Box, the first oil return pipe, the
Two oil return pipes, U-tube, segregation apparatus, the first adsorbent equipment, rotating magnetic field device, the second adsorbent equipment, permanent magnet, dividing plate,
Fuel sucking pipe and ECU；Wherein, the top outside described oil box is provided with air filter, is sequentially provided with described filtration in oil box
Case, permanent magnet and dividing plate；Described first oil return pipe inserts in oil box, and connects with U-tube, which is provided with electric ignitor；
Described second oil return pipe one end is connected to the first oil return pipe, and the other end extends into Rose Box；Described first oil return pipe and second time
The junction of oil pipe is provided with an overflow valve；Described U-tube is positioned at Rose Box, it is sequentially installed with described segregation apparatus,
One adsorbent equipment, rotating magnetic field device and adsorbent equipment；Being provided with bottom described Rose Box every magnetic leg, top is provided with downwards
The froth breaking plate being obliquely installed；Described froth breaking plate surface is equipped with one layer of magnetic metal net；Described fuel sucking pipe inserts oil box, on it
It is provided with oil filter, demagnetizer and remanent magnetism sensor；Described ECU is electrically connected with electric ignitor, segregation apparatus, the first absorption dress
Put, rotating magnetic field device, the second adsorbent equipment, demagnetizer and remanent magnetism sensor；；It comprises the technical steps that:
1), backflow force feed delivers to electric ignitor by the first oil return pipe, applies voltage by electrode controller to electrode,
Make the particulate matter in fluid charged, deliver to segregation apparatus afterwards；
2), making the charged corpuscle in fluid be polymerized to tube wall under the effect of external force by segregation apparatus, oil return afterwards is sent
To the first adsorbent equipment；
3), by the magnetic polymeric microgranule in the first adsorbent equipment absorption oil return, rotating magnetic field device is delivered in oil return afterwards；
4), rotating magnetic field device utilizes rotating excitation field to separate unadsorbed magnetic microparticles, and the second absorption is delivered in oil return afterwards
Device；
5), the magnetic polymeric microgranule in the second adsorbent equipment second adsorption oil return, U-tube is delivered in oil return afterwards；
6), oil return is entered Rose Box by its outlet by U-tube；
7), the oil return of Rose Box spill-over is spread along the surface of froth breaking plate, and mixes with the fluid in oil box
Close, make the bubble of fluid naturally be dispersed in air；And the particulate matter of remaining in the magnetic metal net absorption fluid on froth breaking plate
Body；
8) air when, utilizing the dividing plate in oil box and permanent magnet to remove oil-feed and granule；
9), by fuel sucking pipe by the fluid sucking-off of oil box, and the demagnetizer on fuel sucking pipe is utilized to eliminate magnetic particle magnetic
Property.
The present invention with electrifying, separate, adsorb and the method for rotating excitation field treatment fluid force feed being further: described Denso
Make and include some electrodes and an electrode controller；Described some electrodes are installed on the first oil return pipe, and it is respectively connecting to electricity
Pole controller；Described electrode controller is electrically connected to ECU, and by ECU control.
The present invention with electrifying, separate, adsorb and the method for rotating excitation field treatment fluid force feed being further: described separate dress
Put employing uniform magnetic field segregation apparatus, rotating excitation field segregation apparatus or helical pipe magnetic field separator.
The present invention with electrifying, separate, adsorb and the method for rotating excitation field treatment fluid force feed being further: described uniform magnetic
Field segregation apparatus includes aluminum matter pipeline, two magnetic poles and magnetic pole controller；Wherein, said two magnetic pole is separately positioned on aluminum matter
On pipeline, the opposite polarity of these two magnetic poles, and in being oppositely arranged；Said two magnetic pole is respectively and electrically connected to magnetic pole controller
On；Described magnetic pole controller is electrically connected to ECU, and by ECU control.
The present invention with electrifying, separate, adsorb and the method for rotating excitation field treatment fluid force feed being further: described rotary magnetic
Field segregation apparatus includes aluminum matter pipeline, iron shell, three-phase symmetric winding, flange and three-phase symmetrical current module；Described three
Symmetrical winding is wound on outside aluminum matter pipeline；Described iron shell is coated on aluminum matter pipeline；Described flange welding is at aluminum matter pipeline
Two ends；Described three-phase symmetrical current module connects described three-phase symmetric winding, and by ECU control；Described rotating excitation field separates
Device is identical with the structure of rotating magnetic field device.
The present invention with electrifying, separate, adsorb and the method for rotating excitation field treatment fluid force feed being further: described serpentine pipe
Road magnetic field separator includes aluminum matter helical pipe, solenoid and solenoid control circuit；Wherein, described aluminum matter helical pipe
It is arranged in solenoid；Described solenoid and solenoid control circuit are electrically connected with；Described solenoid control circuit is electrically connected with
To ECU, and by ECU control.
The present invention with electrifying, separate, adsorb and the method for rotating excitation field treatment fluid force feed being further: described first inhales
Adsorption device uses annular permanent magnnet, or homopolarity adjacent type absorbing ring, or the homopolarity adjacent type absorbing ring of charged hammer；Described
Two adsorbent equipments are identical with described first adsorbent equipment structure.
The present invention with electrifying, separate, adsorb and the method for rotating excitation field treatment fluid force feed being further: described homopolarity phase
Adjacent type absorbing ring includes aluminium ring shape pipeline, forward solenoid, reverse solenoid and irony magnetic conduction cap；Described forward solenoid
Being respectively arranged in aluminium ring shape pipeline and by ECU control with reverse solenoid, both are connected with electric current in opposite direction so that just
Like pole is produced to solenoid and reverse solenoid adjacent；Described irony magnetic conduction cap is arranged in the inwall of aluminium ring shape pipeline
On, it is positioned at forward solenoid and reverse solenoid adjacent and forward solenoid and the intermediate point of reverse solenoid axis.
The present invention with electrifying, separate, adsorb and the method for rotating excitation field treatment fluid force feed being further: described band shocks by electricity
The homopolarity adjacent type absorbing ring of hammer includes aluminium ring shape pipeline, forward solenoid, reverse solenoid, irony magnetic conduction cap, dividing plate, electricity
Hammer and electric magnet；Described forward solenoid and reverse solenoid are respectively arranged in aluminium ring shape pipeline, both sides of being connected with
To contrary electric current so that forward solenoid and reverse solenoid adjacent produce like pole；Described irony magnetic conduction cap is arranged
On the inwall of aluminium ring shape pipeline, it is positioned at forward solenoid and reverse solenoid adjacent and forward solenoid and anti-
To the intermediate point of solenoid axis；Described dividing plate is between forward solenoid and reverse solenoid；Described electric shock hammer and electromagnetism
Ferrum is between dividing plate；Described electric magnet connects and can promote electric shock hammer, makes electric shock hammer tap aluminium ring shape inner-walls of duct；Described
ECU is electrically connected with and controls forward solenoid, reverse solenoid and electric magnet.
The present invention with electrifying, separate, adsorb and the method for rotating excitation field treatment fluid force feed being also configured to: described fuel sucking pipe
The bottom mouth of pipe insert in below minimum level, it is greater than 2-3 times of its caliber from the bottom of oil box, from the tank wall of oil box
3 times that distance is caliber；The bottom mouth of pipe of described fuel sucking pipe is cut into 45 ° of oblique angles, and makes oblique angle face toward the tank wall of oil box；Described
Dividing plate is left a blank up and down, leaves a blank more than the highest oil surface level in top；Described oil box uses cube structure, is provided with and puts bottom it
Oil device.
Compared with prior art, there is advantages that
1. by making the particulate matter charged polymeric in fluid to electrode applying voltage；Make quality bigger by segregation apparatus
Charged particle be gathered in near-wall；Efficient absorption is formed by the magnetic force of U-shaped adsorbent equipment, gravity, centrifugal force；Utilize rotation
Turn magnetic field " separated " and gather near-wall by the molecule in fluid, capture molecule with adsorbent equipment；Utilization disappears
Magnetic metal net on bubble plate adsorbs the little granule not yet adsorbed, and finally avoids residual particles demagnetization endangering liquid in fuel sucking pipe
The integral particle absorption of pressure element.
2. utilizing uniform magnetic field to separate makes charged corpuscle in fluid be polymerized and be separated to tube wall；Or utilize rotating excitation field by oil
Microgranule in liquid is lined up needle-like and is spinned and extend out motion, thus reaches to prick a bubble and eliminate the purpose of bubble；Utilize fluid simultaneously
Carry bubble movement velocity upwards and the U-tube oil-out close to liquid level makes bubble move to the Distance Shortened of liquid level, speed
Degree is accelerated, thus improves the rising release efficiency naturally of bubble, finally utilizes froth breaking plate to distribute remaining bubble；Or pass through serpentine pipe
The Loulun magnetism effect of road design and externally-applied magnetic field makes poly-being incorporated under centrifugal action of particle charge that quality is bigger get rid of to chamber
Wall, the bubble in fluid is then shifted at the central axis of pipeline under centrifugal action.
3, processing cost is low, has granular absorption and defoaming function, and will not produce secondary pollution.
[accompanying drawing explanation]
Fig. 1 be the present invention with electrifying, separate, adsorb and the structural representation of fuel tank of rotating excitation field treatment fluid force feed.
Fig. 2 is the structural representation of the electric ignitor in Fig. 1.
Fig. 3 be the segregation apparatus in Fig. 1 be the structural representation of uniform magnetic field segregation apparatus.
Fig. 4 be the segregation apparatus in Fig. 1 be the structural representation of rotating excitation field segregation apparatus.
Fig. 5 be the segregation apparatus in Fig. 1 be the structural representation of helical pipe magnetic field separator.
Fig. 6 be the adsorbent equipment in Fig. 1 be the structural representation of homopolarity adjacent type absorbing ring.
Fig. 7 be the adsorbent equipment in Fig. 1 be the structural representation of the homopolarity adjacent type absorbing ring of charged hammer.
Fig. 8 is the structural representation of the rotating magnetic field device in Fig. 1.
Fig. 9 is the connection diagram of ECU in Fig. 1 for uniform magnetic field segregation apparatus.
Figure 10 is the connection diagram of ECU in Fig. 1 for rotating excitation field segregation apparatus.
Figure 11 is the connection diagram of ECU in Fig. 1 for helical pipe magnetic field separator.
[detailed description of the invention]
Referring to shown in Figure of description 1 to accompanying drawing 11, the present invention electrifies for one, separates, adsorbs and rotating excitation field
The fuel tank for the treatment of fluid force feed, it is by oil box 1, Rose Box the 17, first oil return pipe the 12, second oil return pipe 14, U-tube 20, separation
Device the 26, first adsorbent equipment 21, rotating magnetic field device the 27, second adsorbent equipment 28, permanent magnet 9, dividing plate 8, fuel sucking pipe 2 with
And several parts such as ECU3 composition.
Wherein, described oil box 1 uses cube structure, makes to obtain under identical capacity bigger area of dissipation.Described
Top outside oil box 1 is provided with air filter 10, is sequentially provided with described Rose Box 17, permanent magnet 9 and dividing plate in oil box 1
8.The bottom of described oil box 1 is provided with jettison gear 11, opens it and release greasy dirt when changing oil.Described dividing plate will be for inhaling, return
Oil separates, and forces oil circulation to flow, and is beneficial to heat radiation and precipitation, and it is left a blank up and down, and top is left a blank more than the highest oil surface level,
In order to air circulation and control cabling；And bottom is left a blank in order to oil suction, reduce air and the suction of granule.Described permanent magnet 9
For adsorbing metal granule.Described air filter 10 makes oil box 1 communicate with air, and it can filter the grey trifle in the world in air
Thing, doubles as oil filler sometimes, and it specifically can be selected for specification is EF4 50EF type air filter, and its air filtration precision is
0.105mm2, oiling flow and air mass flow are respectively 32L/min and 265L/min.
Described first oil return pipe 12 inserts in oil box 1, and connects with U-tube 20, electric ignitor 25 on it.Described electrification
Device 25 is as shown in Figure of description 2, and it is made up of some electrodes 251 and an electrode controller 252.Described some electrodes
251 are installed on the first oil return pipe 12, and it is respectively connecting to electrode controller 252.Described electrode controller 252 is electrically connected to
ECU3, and by ECU3 control.ECU3 applies voltage by electrode controller 252 to electrode 251, makes the particulate matter band in fluid
Electricity.
Described second oil return pipe 14 one end is connected to the first oil return pipe 12, and the other end extends into Rose Box 17.Described first
The junction of oil return pipe 12 and the second oil return pipe 14 is provided with an overflow valve 13.Described overflow valve 13 is stifled in the first oil return pipe 12 alluvial
Opening during plug, make hydraulic system oil return flow back to Rose Box 17 from the second oil return pipe 14, its optional YUKEN Japan oil grinds model and is
The EBG type electricity one liquid proportional overflow valve of EBG-03-C-T-50.The highest use operating pressure of this proportional pressure control valve is 25MPa,
Big flow is 100L/rain, and minimum discharge is 3L/rain, and pressure regulation spectrum is 0.4～16MPa, and rated current is 770mA,
Coil resistance is 10 ohm.
Described U-tube 20 is positioned at Rose Box 17, and it is sequentially installed with described segregation apparatus the 26, first adsorbent equipment
21, rotating magnetic field device 27 and the second adsorbent equipment 28.The outlet of described U-tube 20 is located close to the lower section at liquid level, purpose
Being to shorten bubble floating distance, in quickening fluid, bubble distributes speed naturally.
Being provided with bottom described Rose Box 17 every magnetic leg 18, top is provided with the froth breaking plate 23 of downward-sloping setting.Described
Froth breaking plate 23 surface is equipped with one layer of magnetic metal net 24.In order to avoid Rose Box 17 liquid level causes splashing less than oil return outlet
Bubbling, be provided with check-valves 30 at Rose Box 17 at liquid level, the position of this valve is positioned at below minimum level, it is ensured that Rose Box
The height of 17 inner fluids is not less than external fuel tank.The fluid of U-tube 20 outlet is from Rose Box 17 overflow, and along froth breaking plate 23
Surface occurs diffusion also to mix with the fluid in oil box 1, the least significant end of froth breaking plate 23 will below minimum liquid level, in case
Only splash foaming.Described magnetic metal net 24 is for adsorbing the particle object of remaining in fluid so that the bubble that oil return is carried is only
Liquid level at Rose Box 17 is assembled, and the distance that bubble distributes naturally is short, and speed is fast；Hydraulic oil in froth breaking plate 23 and fuel tank is also
It is to mix at liquid level, it is to avoid the inlet port of tank bottoms sucks these bubbles.
Described fuel sucking pipe 2 inserts oil box 1, which is provided with oil filter 6, demagnetizer 5 and remanent magnetism sensor 4, and it is with first
Distance between oil return pipe the 12, second oil return pipe 14 is as far as possible.The bottom mouth of pipe of this fuel sucking pipe 2 inserts in below minimum level,
It is greater than 2-3 times of its caliber from the bottom of oil box 1, in order to avoid the foaming that is emptied and splashes；Tank wall distance from oil box 1 is
3 times of caliber, in order to oil-feed on four sides.Further, the bottom mouth of pipe of described fuel sucking pipe 2 is cut into 45 ° of oblique angles, and makes oblique angle face toward
The tank wall of oil box 1, to increase hydraulic fluid port flow area, and makes inclined-plane face toward tank wall, in order to heat radiation and precipitated impurities.Described oil strain
Device 6 is used for protecting the gear pump being connected with fuel tank so that it is will not suck bigger solid impurity, and it specifically uses the filtering accuracy to be
The model that 180um, the pressure loss≤0.01MPa, flow are 250L/min, latus rectum is 50mm, use flange to couple is WU-
The well strainer of 250xlSOF.Described demagnetizer 5 can prevent residual magnetism microgranule from entering hydraulic circuit, to sensitive Hydraulic Elements
Cause damage；And ECU3 controls the demagnetization intensity of demagnetizer 5 according to the detected value of remanent magnetism sensor 4.The demagnetization of described demagnetizer 5
Method is electromagnetism demagnetization, and method is the opposing magnetic field by add suitable so that the magnetic induction in material comes back to zero
Point, and magnetic field intensity or electric current must invert in order and gradually reduce, it is to avoid due to the existence of hysteresis, work as ferromagnetic material
After being magnetized into saturation, even if cancelling externally-applied magnetic field, the magnetic induction in material still returns and produces less than the problem of zero point.
Described segregation apparatus 26 makes poly-being incorporated under centrifugal action of particle charge that quality is bigger get rid of to cavity wall, and fluid
In bubble then shift under centrifugal action at the central axis of pipeline, it can use uniform magnetic field segregation apparatus, rotary magnetic
Field segregation apparatus or helical pipe magnetic field separator.
Referring to shown in Figure of description 3, when described segregation apparatus 26 uses uniform magnetic field segregation apparatus, it is by aluminum matter pipe
261, two, road magnetic pole 262 and magnetic pole controller 263 form.Wherein, said two magnetic pole 262 is separately positioned on aluminum matter pipeline
On 261, the opposite polarity of these two magnetic poles 262, and in being oppositely arranged.Said two magnetic pole 262 is respectively and electrically connected to magnetic pole
On controller 263.Described magnetic pole controller 263 is electrically connected to ECU3, and by ECU3 control.
The design principle of described uniform magnetic field segregation apparatus 26 is as follows: charged particle flows into uniform magnetic field with speed V and separates
Device 26, two magnetic poles 262 of uniform magnetic field segregation apparatus 26 are controlled to produce the uniform magnetic vertical with speed V direction by ECU3
, according to left hand rule, then charged particle is perpendicular to velocity attitude and magnetic direction in uniform magnetic field segregation apparatus 26
The effect of Loulun magnetism, this power does not change the speed of charged particle, and it only changes the direction of motion of charged particle, makes charged
Grain is under this force to the vessel wall motion of aluminum matter pipeline 261, so that the granule in fluid " separates " out from fluid,
Assemble to tube wall, it is simple to subsequent adsorbtion captures.Owing to fluid has certain viscosity, granule is also subject to during vessel wall motion
The effect of viscous drag.In order to ensure separating effect, need to regulate magnetic field intensity B and make the granule of distance tube wall farthest dividing
Moving within the action time of device away from tube wall, quantitative analysis is as follows:
Assuming that particle mass is m, speed is v, and magnetic field intensity is B, and carried charge is q, a diameter of D of segregation apparatus, length
For L, then:
Acting on the Loulun magnetism on charged particle is
Fl=qvB
The viscous drag that charged particle is subject to is
Fd=6 π η r v
The radius v charged particle movement velocity of η hydraulic pressure oil viscosity r charged particle
It not general, it is assumed that the granule in fluid has reached stable state when entering segregation apparatus, then charged particle is by dividing
Can approximate from the time of device and represent with following formula
The charged particle of distance tube wall farthest moves to the time t at tube wall2Can be solved by following formula
Regulation B so that t1>t2, i.e. can reach separating effect.
Referring to shown in Figure of description 4, when described segregation apparatus 26 uses rotating excitation field segregation apparatus, it is by aluminum matter pipe
The parts compositions such as road 261, iron shell 264, three-phase symmetric winding 265 and three-phase symmetrical current module 266.Described three relative
Winding 265 is claimed to be wound on outside aluminum matter pipeline 261.Described iron shell 264 is coated on aluminum matter pipeline 265.Described three-phase symmetrical electricity
Flow module 266 connects described three-phase symmetric winding 265, and by ECU3 control.
The design principle of described rotating excitation field segregation apparatus 26 is as follows: charged particle flows into rotating excitation field with speed V and separates
Device 26, ECU3 controls three-phase symmetrical current module 266, makes to flow through in three-phase symmetric winding 265 three-phase symmetrical electric current, this electric current
Producing rotating excitation field in aluminum matter pipeline 261, charged particle is perpendicular to velocity attitude and magnetic field under rotating excitation field effect
The effect of the Loulun magnetism in direction, this power does not change the speed of charged particle, and it only changes the direction of motion of charged particle, makes band
Electricity granule the most spirally advances, and to vessel wall motion.Reasonable adjusting magnetic field intensity can make in fluid
Granule " separates " out from fluid, is gathered in near-wall, it is simple to subsequent adsorbtion captures.Owing to fluid has certain gluing
Property, granule is also acted on by viscous drag during vessel wall motion.In order to ensure separating effect, need to make aluminum matter pipeline
Microgranule on 261 axis can move at tube wall within the action time of segregation apparatus, and quantitative analysis is as follows:
Assuming that particle mass is m, speed is v, and magnetic field intensity is B, and carried charge is q, a diameter of D of segregation apparatus, length
For L, then:
Acting on the Loulun magnetism on charged particle is
Fl=qvB
The viscous drag that charged particle is subject to is
Fd=6 π η r v
The radius v charged particle movement velocity of η hydraulic pressure oil viscosity r charged particle
Assuming that the granule in fluid has reached stable state, the then charged particle time by segregation apparatus when entering segregation apparatus
Can approximate and represent with following formula
Charged particle on conduit axis moves to the time t at tube wall2Can be solved by following formula
Regulation B so that t1>t2, i.e. can reach separating effect.
Referring to shown in Figure of description 5, when described segregation apparatus 26 uses helical pipe magnetic field separator, it is by aluminum
Matter helical pipe 268, solenoid 269 and solenoid control circuit 266 form.Wherein, described aluminum matter helical pipe 268 is arranged
In solenoid 269.Described solenoid 269 and solenoid control circuit 266 are electrically connected with.Described solenoid control circuit 266
It is electrically connected to ECU3, and by ECU3 control.
The design principle of described helical pipe magnetic field separator 26 is as follows: carry the fluid of charged particle along aluminum matter spiral
Pipeline 268 advances, thus produces at pipeline exit and have the eddy flow of certain spin direction, the charged particle of heavier mass along with
Fluid rotates, and produces the radial motion to tube wall under the influence of centrifugal force；Simultaneously as the entrance of aluminum matter helical pipe 268
Direction is vertical with the axial magnetic field direction of energization solenoid 269, and the charged particle entering aluminum matter helical pipe 268 with speed v is subject to
To the effect of Loulun magnetism, direction is perpendicular to magnetic direction and the Way in of aluminum matter helical pipe 268.Loulun magnetism makes charged
Granule is spinned forward travel in pipeline, owing to the Way in of aluminum matter helical pipe 268 and magnetic direction are close to vertical, and band
Electricity granule mainly rotates in a circumferential direction motion, and fluid is the most unaffected, thus realizes granule " separation " from fluid, in order to reality
The now absorption to granule.For ensureing " separation " effect, need to make the microgranule on aluminum matter conduit axis can be in the effect of segregation apparatus
Moving in time at tube wall, quantitative analysis is as follows:
Assuming that particle mass is m, speed is v, and carried charge is q, a diameter of D of aluminum matter helical pipe, aluminum matter helical pipe
The number of turn be n, the angle in the Way in of aluminum matter helical pipe and the axial magnetic field direction of energization solenoid is θ, solenoid circle
Number is N, and electric current is I, and magnetic field intensity is B, and permeability of vacuum is μ0, then:
Acting on the Loulun magnetism on charged particle is
Fl=qvB
The viscous drag that charged particle is subject to is
Fd=6 π η r v
The radius v charged particle movement velocity of η hydraulic pressure oil viscosity r charged particle
Charged particle can be approximated by the time of segregation apparatus and represent with following formula
Charged particle on conduit axis moves to the time t at tube wall2Can be solved by following formula
Magnetic field intensity within solenoid can be approximately constant
Regulation I so that t1>t2, i.e. can reach separating effect.
Refer to shown in Figure of description 6 to accompanying drawing 7, after described first adsorbent equipment 21 is used for adsorbing separated device 26
The big microgranule of magnetic polymeric, it can use annular permanent magnnet, or homopolarity adjacent type absorbing ring, or the homopolarity phase of charged hammer
Adjacent type absorbing ring.
Further, when described first adsorbent equipment 21 uses homopolarity adjacent type absorbing ring, this homopolarity adjacent type absorbing ring
It is made up of parts such as aluminium ring shape pipeline 211, forward solenoid 212, reverse solenoid 213 and irony magnetic conduction caps 214.Its
In, described forward solenoid 212 and reverse solenoid 213 are respectively arranged in aluminium ring shape pipeline 211 and by ECU3 control, and two
Person is connected with electric current in opposite direction so that forward solenoid 212 and reverse solenoid 213 adjacent produce like pole.Described
Irony magnetic conduction cap 214 is arranged on the inwall of aluminium ring shape pipeline 211, and it is positioned at forward solenoid 212 and reverse solenoid 213
Adjacent and forward solenoid 212 and the intermediate point of reverse solenoid 213 axis.
The design principle of described homopolarity adjacent type absorbing ring is as follows: energising forward solenoid 212, reverse solenoid 213, phase
Adjacent forward solenoid 212, reverse solenoid 213 are connected with electric current in opposite direction so that forward solenoid 212, reverse helical
Pipe 213 adjacent produces like pole；Meanwhile, aluminium ring shape pipeline 211 can improve magnetic circuit, strengthens the magnetic field at inner-walls of duct
Intensity, strengthens the irony magnetic conduction cap 214 capture absorbability to granule.Each forward solenoid 212, reverse solenoid 213 electric current
Directly controlled by ECU3, can be different with concentration and change, to obtain optimal adsorption performance according to the size of granule.
Further, when described first adsorbent equipment 21 may be used without the homopolarity adjacent type absorbing ring of charged hammer, this band
The homopolarity adjacent type absorbing ring of electric shock hammer is led by aluminium ring shape pipeline 211, forward solenoid 212, reverse solenoid 213, irony
The parts compositions such as magnetic cap 214, dividing plate 215, electric shock hammer 216 and electric magnet 217.Wherein, described forward solenoid 212 is with reverse
Solenoid 213 is respectively arranged in aluminium ring shape pipeline 211 and by ECU3 control, and both are connected with electric current in opposite direction so that
Forward solenoid 212 and reverse solenoid 213 adjacent produce like pole.Described irony magnetic conduction cap 214 is arranged in aluminium ring
On the inwall of shape pipeline 211, it is positioned at forward solenoid 212 and reverse solenoid 213 adjacent and forward solenoid 212
Intermediate point with reverse solenoid 213 axis.Described electric shock hammer 216 and electric magnet 217 are between dividing plate 215.Described electromagnetism
Ferrum 217 connects and can promote electric shock hammer 216, makes electric shock hammer 216 percussion aluminium ring shape pipeline 212 inwall.Described ECU3 electrically connects
Connect and control forward solenoid 212, reverse solenoid 213 and electric magnet 217.
The design principle of the homopolarity adjacent type absorbing ring of described charged hammer is as follows: energising forward solenoid 212, reverse spiral shell
Spool 213, adjacent forward solenoid 212, reverse solenoid 213 are connected with electric current in opposite direction so that forward solenoid
212, reverse solenoid 213 adjacent produces like pole；Meanwhile, aluminium ring shape pipeline 211 can improve magnetic circuit, strengthens pipeline
Magnetic field intensity at inwall, strengthens the irony magnetic conduction cap 214 capture absorbability to granule.Each forward solenoid 212, reverse spiral shell
Spool 213 electric current is directly controlled by ECU3, can be different with concentration and change, to obtain optimal adsorption according to the size of granule
Performance.And by the setting of electric shock hammer 216, prevent granule bulk deposition at irony magnetic conduction cap 214, affect adsorption effect.This
Time, controlled the inwall of electric shock hammer 216 percussion pipeline 211 by electric magnet 217 so that adsorbed granule scatter to both sides.
Meanwhile, when cleaning pipeline 211, the percussion of electric shock hammer 216 can also improve cleaning performance.
Referring to shown in Figure of description 8, described rotating magnetic field device 27 utilizes rotating excitation field centrifugal not by the first absorption
The small magnetization granule of device 21 absorption, it is by aluminum matter pipeline 271, iron shell 272, three-phase symmetric winding 273, flange 274
And three-phase symmetrical current module 275 forms.Described three-phase symmetric winding 273 is wound on outside aluminum matter pipeline 271.Described iron shell
272 are coated on aluminum matter pipeline 271.Described flange 274 is welded on the two ends of aluminum matter pipeline 271.Described three-phase symmetrical current-mode
Block 275 connects described three-phase symmetric winding 273, and by ECU3 control.
The operation principle of described rotating magnetic field device 27 is as follows: small magnetization granule not to be adsorbed enters rotating excitation field dress
Putting 27, ECU3 controls three-phase symmetrical current module 275, makes to flow through in three-phase symmetric winding 273 three-phase symmetrical electric current, and this electric current exists
Producing rotating excitation field in aluminum matter pipeline 271, magnetized particles is acted on by magnetic field force under rotating excitation field effect, and in this power
Spirally advance under effect, simultaneously to vessel wall motion.Therefore, regulation magnetic field intensity can make the granule in fluid from fluid
" separate " out, be gathered in aluminum matter pipeline 271 near-wall, it is simple to subsequent adsorbtion captures.
Further, described second adsorbent equipment 28 is identical with described first adsorbent equipment 21 structure, function and effect machine
Managing the most identical, it can adsorb the granule not adsorbed by rotating magnetic field device 27 further.
Referring to shown in Figure of description 9 to 11, described ECU3 may select the PIC16F877 of Microchip company, its point
Not electricity Xing Lianjie electric ignitor 25, segregation apparatus the 26, first adsorbent equipment 21, rotating magnetic field device the 27, second adsorbent equipment 28,
The parts such as demagnetizer 5 and remanent magnetism sensor 4.Described ECU3 can be replaced according to different types of segregation apparatus 26.
The processing step using above-mentioned fuel tank to process backflow force feed is as follows:
1), backflow force feed delivers to electric ignitor 25, by electrode controller 252 to electrode by the first oil return pipe 12
251 apply voltage, make the particulate matter in fluid charged, deliver to segregation apparatus 26 afterwards；
2), the charged corpuscle in fluid is made to be polymerized to tube wall under the effect of external force by segregation apparatus 26, oil return afterwards
Deliver to the first adsorbent equipment 21；
3), being adsorbed the magnetic polymeric microgranule in oil return by the first adsorbent equipment 21, rotating excitation field dress is delivered in oil return afterwards
Put 27；
4), rotating magnetic field device 27 utilizes rotating excitation field to separate unadsorbed magnetic microparticles, and the second suction is delivered in oil return afterwards
Adsorption device 28；
5), the magnetic polymeric microgranule in the second adsorbent equipment 28 second adsorption oil return, U-tube 20 is delivered in oil return afterwards；
6), U-tube 20 is exported by it and oil return enters Rose Box 17；
7), the oil return of Rose Box 17 spill-over is spread along the surface of froth breaking plate 23, and enters with the fluid in oil box 1
Row mixing, makes the bubble of fluid naturally be dispersed in air；And the magnetic metal net 24 on froth breaking plate 23 adsorbs remaining in fluid
Particle object；
8) air when, utilizing the dividing plate 8 in oil box 1 and permanent magnet 9 to remove oil-feed and granule；
9), by fuel sucking pipe 2 by the fluid sucking-off of oil box 1, and it is micro-to utilize the demagnetizer 5 on fuel sucking pipe 2 to eliminate magnetic
Grain magnetic, prevents residual magnetism microgranule from entering hydraulic circuit, and sensitive Hydraulic Elements are caused damage.
Above detailed description of the invention is only the preferred embodiment of this creation, not in order to limit this creation, all in this wound
Any modification, equivalent substitution and improvement etc. done within the spirit made and principle, should be included in this creation protection domain it
In.
Claims (10)
1. one kind with electrifying, separate, adsorb and the method for rotating excitation field treatment fluid force feed, it is characterised in that: utilize a kind of fuel tank
Processing, this fuel tank includes oil box, Rose Box, the first oil return pipe, the second oil return pipe, U-tube, segregation apparatus, the first suction
Adsorption device, rotating magnetic field device, the second adsorbent equipment, permanent magnet, dividing plate, fuel sucking pipe and ECU；Wherein, described oil box
Outer top is provided with air filter, is sequentially provided with described Rose Box, permanent magnet and dividing plate in oil box；Described first oil return
Pipe inserts in oil box, and connects with U-tube, which is provided with electric ignitor；Described second oil return pipe one end is connected to first time
Oil pipe, the other end extends into Rose Box；The junction of described first oil return pipe and the second oil return pipe is provided with an overflow valve；Described U
Type pipe is positioned at Rose Box, and it is sequentially installed with described segregation apparatus, the first adsorbent equipment, rotating magnetic field device and absorption
Device；Being provided with bottom described Rose Box every magnetic leg, top is provided with the froth breaking plate of downward-sloping setting；Described froth breaking plate surface
It is equipped with one layer of magnetic metal net；Described fuel sucking pipe inserts oil box, which is provided with oil filter, demagnetizer and remanent magnetism sensor；
Described ECU be electrically connected with electric ignitor, segregation apparatus, the first adsorbent equipment, rotating magnetic field device, the second adsorbent equipment,
Demagnetizer and remanent magnetism sensor；；It comprises the technical steps that:
1), backflow force feed delivers to electric ignitor by the first oil return pipe, applies voltage by electrode controller to electrode, makes oil
Particulate matter in liquid is charged, delivers to segregation apparatus afterwards；
2), making the charged corpuscle in fluid be polymerized to tube wall under the effect of external force by segregation apparatus, oil return afterwards delivers to the
One adsorbent equipment；
3), by the magnetic polymeric microgranule in the first adsorbent equipment absorption oil return, rotating magnetic field device is delivered in oil return afterwards；
4), rotating magnetic field device utilizes rotating excitation field to separate unadsorbed magnetic microparticles, and the second adsorbent equipment is delivered in oil return afterwards；
5), the magnetic polymeric microgranule in the second adsorbent equipment second adsorption oil return, U-tube is delivered in oil return afterwards；
6), oil return is entered Rose Box by its outlet by U-tube；
7), the oil return of Rose Box spill-over is spread along the surface of froth breaking plate, and mixes with the fluid in oil box, makes
The bubble of fluid is dispersed in air naturally；And the particle object of remaining in the magnetic metal net absorption fluid on froth breaking plate；
8) air when, utilizing the dividing plate in oil box and permanent magnet to remove oil-feed and granule；
9), by fuel sucking pipe by the fluid sucking-off of oil box, and the demagnetizer on fuel sucking pipe is utilized to eliminate magnetic particle magnetic.
The most as claimed in claim 1 electrify, separate, adsorb and the method for rotating excitation field treatment fluid force feed, it is characterised in that:
Described Denso is made and is included some electrodes and an electrode controller；Described some electrodes are installed on the first oil return pipe, its point
It is not connected to electrode controller；Described electrode controller is electrically connected to ECU, and by ECU control.
The most as claimed in claim 1 electrify, separate, adsorb and the method for rotating excitation field treatment fluid force feed, it is characterised in that:
Described segregation apparatus uses uniform magnetic field segregation apparatus, rotating excitation field segregation apparatus or helical pipe magnetic field separator.
The most as claimed in claim 3 electrify, separate, adsorb and the method for rotating excitation field treatment fluid force feed, it is characterised in that:
Described uniform magnetic field segregation apparatus includes aluminum matter pipeline, two magnetic poles and magnetic pole controller；Wherein, said two magnetic pole is respectively
It is arranged on aluminum matter pipeline, the opposite polarity of these two magnetic poles, and in being oppositely arranged；Said two magnetic pole is respectively and electrically connected to
On magnetic pole controller；Described magnetic pole controller is electrically connected to ECU, and by ECU control.
The most as claimed in claim 3 electrify, separate, adsorb and the method for rotating excitation field treatment fluid force feed, it is characterised in that:
Described rotating excitation field segregation apparatus includes aluminum matter pipeline, iron shell, three-phase symmetric winding and three-phase symmetrical current module；Institute
State three-phase symmetric winding to be wound on outside aluminum matter pipeline；Described iron shell is coated on aluminum matter pipeline；Described three-phase symmetrical current-mode
Block connects described three-phase symmetric winding, and by ECU control；Described rotating excitation field segregation apparatus and the structure phase of rotating magnetic field device
With.
The most as claimed in claim 3 electrify, separate, adsorb and the method for rotating excitation field treatment fluid force feed, it is characterised in that:
Described helical pipe magnetic field separator includes aluminum matter helical pipe, solenoid and solenoid control circuit；Wherein, described aluminum
Matter helical pipe is arranged in solenoid；Described solenoid and solenoid control circuit are electrically connected with；Described solenoid controls electricity
Road is electrically connected to ECU, and by ECU control.
The most as claimed in claim 1 electrify, separate, adsorb and the method for rotating excitation field treatment fluid force feed, it is characterised in that:
Described first adsorbent equipment uses annular permanent magnnet, or homopolarity adjacent type absorbing ring, or the adjacent type of homopolarity of charged hammer is inhaled
Follower ring；Described second adsorbent equipment is identical with described first adsorbent equipment structure.
The most as claimed in claim 1 electrify, separate, adsorb and the method for rotating excitation field treatment fluid force feed, it is characterised in that:
Described homopolarity adjacent type absorbing ring includes aluminium ring shape pipeline, forward solenoid, reverse solenoid and irony magnetic conduction cap；Described
Forward solenoid and reverse solenoid are respectively arranged in aluminium ring shape pipeline and by ECU control, and both are connected with in opposite direction
Electric current so that forward solenoid and reverse solenoid adjacent produce like pole；Described irony magnetic conduction cap is arranged in aluminium ring
On the inwall of shape pipeline, it is positioned at forward solenoid and reverse solenoid adjacent and forward solenoid and reverse solenoid
The intermediate point of axis.
The most as claimed in claim 1 electrify, separate, adsorb and the method for rotating excitation field treatment fluid force feed, it is characterised in that:
The homopolarity adjacent type absorbing ring of described charged hammer includes aluminium ring shape pipeline, forward solenoid, reverse solenoid, irony magnetic conduction
Cap, dividing plate, electric shock hammer and electric magnet；Described forward solenoid and reverse solenoid are respectively arranged in aluminium ring shape pipeline,
Both are connected with electric current in opposite direction so that forward solenoid and reverse solenoid adjacent produce like pole；Described irony
Magnetic conduction cap is arranged on the inwall of aluminium ring shape pipeline, and it is positioned at forward solenoid and reverse solenoid adjacent and forward
Solenoid and the intermediate point of reverse solenoid axis；Described dividing plate is between forward solenoid and reverse solenoid；Described electricity
Hammer and electric magnet are between dividing plate；Described electric magnet connects and can promote electric shock hammer, makes electric shock hammer tap aluminium ring shape pipe
Road inwall；Described ECU is electrically connected with and controls forward solenoid, reverse solenoid and electric magnet.
The most as claimed in claim 1 electrifying, separate, adsorb and the method for rotating excitation field treatment fluid force feed, its feature exists
In: the bottom mouth of pipe of described fuel sucking pipe inserts in below minimum level, and it is greater than 2-3 times of its caliber from the bottom of oil box,
3 times that tank wall distance from oil box is caliber；The bottom mouth of pipe of described fuel sucking pipe is cut into 45 ° of oblique angles, and makes oblique angle face toward oil
The tank wall of casing；Described dividing plate is left a blank up and down, leaves a blank more than the highest oil surface level in top；Described oil box uses cube knot
Structure, is provided with jettison gear bottom it.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610313115.5A CN105889221A (en) | 2016-05-12 | 2016-05-12 | Method for processing hydraulic oil through electrification, separation, adsorption and rotating magnetic field |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610313115.5A CN105889221A (en) | 2016-05-12 | 2016-05-12 | Method for processing hydraulic oil through electrification, separation, adsorption and rotating magnetic field |
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| WO2015012696A1 (en) * | 2013-07-25 | 2015-01-29 | Lomapro B.V. | Filter device and method for removing magnetizable particles from a fluid |
| CN104373394A (en) * | 2014-11-24 | 2015-02-25 | 常州市威玛泰精密工具有限公司 | Hydraulic oil tank |
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| CN85109568A (en) * | 1985-12-26 | 1987-07-01 | 中国人民解放军工程兵工程学院野战工程系工程机械教研室 | The purification mechanism and the structure of multimachine reason high accuracy oil conditioner |
| CN87101425A (en) * | 1987-11-21 | 1988-08-24 | 李培滋 | Filter |
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Application publication date: 20160824 |