CN105889215A - Oil filtering system adopting full-band filtering, electrifying, separating, adsorbing and centrifuging - Google Patents

Oil filtering system adopting full-band filtering, electrifying, separating, adsorbing and centrifuging Download PDF

Info

Publication number
CN105889215A
CN105889215A CN201610312757.3A CN201610312757A CN105889215A CN 105889215 A CN105889215 A CN 105889215A CN 201610312757 A CN201610312757 A CN 201610312757A CN 105889215 A CN105889215 A CN 105889215A
Authority
CN
China
Prior art keywords
module
oil
tube
wall
filter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610312757.3A
Other languages
Chinese (zh)
Inventor
何恬
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Industry Polytechnic College
Original Assignee
Zhejiang Industry Polytechnic College
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhejiang Industry Polytechnic College filed Critical Zhejiang Industry Polytechnic College
Priority to CN201610312757.3A priority Critical patent/CN105889215A/en
Publication of CN105889215A publication Critical patent/CN105889215A/en
Pending legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B21/00Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
    • F15B21/04Special measures taken in connection with the properties of the fluid
    • F15B21/041Removal or measurement of solid or liquid contamination, e.g. filtering

Abstract

The invention relates to an oil filtering system adopting full-band filtering, electrifying, separating, adsorbing and centrifuging. A filter, a U-shaped particle separation module, an oil returning barrel and an outer barrel of the oil filtering system are sequentially arranged on a bottom plate. The filter is connected with the U-shaped particle separation module, and a full-band filter is adopted as the filter. The U-shaped particle separation module comprises a U-shaped pipe. An electrification module, a separation module, a first adsorption module, a mechanical centrifuge module, a second adsorption module and a demagnetization module are sequentially arranged on the U-shaped pipe. The upper portion of the U-shaped particle separation module and the upper portion of the oil returning barrel are connected through an oil returning barrel oil inlet pipe. An inner barrel is arranged in the outer barrel and installed on an end cover. A spiral runner is contained in the inner barrel and connected with the U-shaped particle separation module through an inner barrel oil inlet pipe. The inner barrel oil inlet pipe is located in the oil returning barrel oil inlet pipe. A filter element is arranged on the inner wall of the inner barrel. The oil filtering system has the multiple beneficial effects that the filtering performance is good, adaptability and integrity are high, and the service life is long.

Description

Use the oil filtering system that full frequency band filters, electrifies, separates, adsorbs and is centrifuged
[technical field]
The present invention relates to a kind of hydraulic oil filtration system, be specifically related to a kind of employing full frequency band filtering, rise Electricity, the oil filtering system separating, adsorb and being centrifuged, belong to technical field of hydraulic equipment.
[background technology]
Statistics both domestic and external show, the fault of hydraulic system about 70%~85% is due to oil Liquid pollution causes.Solid particle is then the pollutant the most universal in oil contamination, damaging effect is maximum. The hydraulic system fault caused by solid grain contamination accounts for the 70% of gross contamination fault.In hydraulic system In particulate pollutant in fluid, metal filings accounting is between 20%~70%.Adopt an effective measure Filter the solid grain contamination in fluid, be the key of Pollution Control in Hydraulic System, be also system peace The Reliable guarantee of row for the national games.
Filter is the key element that hydraulic system filters solid grain contamination.Solid in hydraulic oil Particulate pollutant, outside the precipitable a part of larger particles of oil removal box, filters mainly by oil-filtering apparatus. Especially high pressure filtering device, is mainly used to filter flow direction control valve and the hydraulic oil of hydraulic cylinder, to protect Protect the Hydraulic Elements of this kind of contamination resistance difference, therefore the cleannes of hydraulic oil are required higher.
But, the high pressure filter that existing hydraulic system uses has the disadvantage that (1) all kinds of liquid The cleannes of fluid are required different by pressure element, and the size of the solid particle in fluid is the most each Differ, need for this multiple dissimilar wave filter to be installed, thus at the diverse location of hydraulic system Bring cost and the problem installing complexity;(2) filter in hydraulic system mainly uses filter cake Filter type, during filtration, filtrate is perpendicular to filter element surface flowing, and trapped solid particle is formed Filter cake progressive additive, the rate of filtration is gradually reduced the most therewith until filtrate stops flowing out, and reduces The service life of filtering element.
Therefore, for solving above-mentioned technical problem, the employing full frequency band filter of a kind of innovation of necessary offer Ripple, the oil filtering system electrifying, separate, adsorb and being centrifuged, to overcome described defect of the prior art.
[summary of the invention]
For solving above-mentioned technical problem, it is an object of the invention to provide a kind of strainability good, adapt to Property and integration high, the employing full frequency band of length filtered, electrifies, separates, adsorbs and was centrifuged service life Oil filtering system.
For achieving the above object, the technical scheme that the present invention takes is: use full frequency band filtering, electrification, Separate, the oil filtering system that adsorbs and be centrifuged, it include base plate, wave filter, U-shaped separation of particles module, Oil returning tube, inner core, helical flow path, filter element, outer barrel and end cap;Wherein, described wave filter, U Type separation of particles module, oil returning tube, outer barrel are sequentially placed on base plate;Described wave filter include input pipe, Shell, outlet tube, corrugated tube, elastic thin-wall and colloid damping layer;Wherein, described input pipe is even It is connected to one end of shell, itself and hydraulic oil inlet docking;Described outlet tube is connected to another of shell End, it extends in shell, and and U-shaped separation of particles module docking;Described elastic thin-wall is along shell Radial direction be installed in shell;Described input pipe, outlet tube and elastic thin-wall are collectively forming a K-type filter Ripple device;The resonance cavity volume of cylinder is formed between described elastic thin-wall and shell;Described elastic thin-wall Some conical damping holes, conical damping hole connection resonance cavity volume is uniformly had on Zhou Xiang;Described corrugated tube It is wound in the shape of a spiral outside resonance cavity volume, inserts pipe with resonance cavity volume by multiple tapers and connect;Described ripple Stricture of vagina pipe is connected by some arms between respectively enclosing, and arm is provided with switch;Described corrugated tube and resonance are held Chamber composition plug-in type spiral isomery cascaded H mode filter;Described U-shaped separation of particles module includes a U Type pipe, U-tube is sequentially installed with electrification module, separation module, the first adsorption module, machinery from Core module, the second adsorption module and demagnetization module;Described U-shaped separation of particles module and oil returning tube upper Side is connected by an oil returning tube oil inlet pipe;Described inner core is placed in outer barrel, if its by a top board and Bolt stem is installed on end cap;Described helical flow path is contained in inner core, itself and U-shaped separation of particles mould Connected by an inner core oil inlet pipe between block;Described inner core oil inlet pipe is positioned at oil returning tube oil inlet pipe, and Extending into the central authorities of U-shaped separation of particles module, its diameter is less than oil returning tube oil inlet pipe diameter, and and returns Oil cylinder oil inlet pipe is coaxially disposed;Described filter element is arranged on the inwall of inner core, and its precision is 1-5 micron; The bottom of said tub is provided with a hydraulic oil oil-out.
The oil filtering system using full frequency band to filter, electrify, separate, adsorb and be centrifuged of the present invention enters one Step is set to: the axis of described input pipe and outlet tube is the most on the same axis;Described conical damping hole The wider place of opening is positioned at resonance cavity volume, and its taper angle is 10 °;It is wider that tube opening is inserted in described taper Place is positioned at corrugated tube, and its taper angle is 10 °;The position of pipe and conical damping hole is inserted in described taper Mutually stagger;The internal layer of described colloid damping layer and outer layer are respectively outer layer elastic thin-wall and internal layer is elastic Thin-walled, is connected by some pillars are fixing between outer layer elastic thin-wall and internal layer elastic thin-wall;Described outer layer The pure water adding antifreezing agent, pure water it is filled with in interlayer between elastic thin-wall and internal layer elastic thin-wall Inside it is suspended with Bio-sil;Described colloid damping layer is connected with shell near one end of outlet tube;Described Colloid damping layer is provided with a piston near one end of outlet tube.
The oil filtering system using full frequency band to filter, electrify, separate, adsorb and be centrifuged of the present invention enters one Step is set to: described electrification module includes some electrodes and an electrode controller;Described some electrodes Being installed on the first oil return pipe, it is respectively connecting to electrode controller.
The oil filtering system using full frequency band to filter, electrify, separate, adsorb and be centrifuged of the present invention enters one Step is set to: described separation module uses uniform magnetic field separation module, this uniform magnetic field separation module bag Include aluminum matter pipeline, two magnetic poles and magnetic pole controller;Wherein, said two magnetic pole is separately positioned on On aluminum matter pipeline, the opposite polarity of these two magnetic poles, and in being oppositely arranged;Said two magnetic pole is respectively It is electrically connected on magnetic pole controller.
The oil filtering system using full frequency band to filter, electrify, separate, adsorb and be centrifuged of the present invention enters one Step is set to: described separation module uses rotating excitation field separation module, this rotating excitation field separation module bag Include aluminum matter pipeline, iron shell, three-phase symmetric winding and three-phase symmetrical current module;Described three-phase Symmetric winding is wound on outside aluminum matter pipeline;Described iron shell is coated on aluminum matter pipeline;Described three relative Current module is claimed to connect described three-phase symmetric winding.
The oil filtering system using full frequency band to filter, electrify, separate, adsorb and be centrifuged of the present invention enters one Step is set to: described separation module uses helical pipe magnetic field separation module, and this helical pipe magnetic field is divided Aluminum matter helical pipe, solenoid and solenoid control circuit is included from module;Wherein, described aluminum matter Helical pipe is arranged in solenoid;Described solenoid and solenoid control circuit are electrically connected with.
The oil filtering system using full frequency band to filter, electrify, separate, adsorb and be centrifuged of the present invention enters one Step is set to: described first adsorption module and second is inhaled adsorption module and used homopolarity adjacent type absorbing ring, This homopolarity adjacent type absorbing ring includes aluminium ring shape pipeline, forward solenoid, reverse solenoid and ferrum Matter magnetic conduction cap;Described forward solenoid and reverse solenoid are respectively arranged in aluminium ring shape pipeline, and two Person is connected with electric current in opposite direction so that forward solenoid and reverse solenoid adjacent produce same sex magnetic Pole;Described irony magnetic conduction cap is arranged on the inwall of aluminium ring shape pipeline, its be positioned at forward solenoid and Reverse solenoid adjacent and forward solenoid and the intermediate point of reverse solenoid axis.
The oil filtering system using full frequency band to filter, electrify, separate, adsorb and be centrifuged of the present invention enters one Step is set to: the homopolarity that described first adsorption module and second inhales the adsorption module charged hammer of employing is adjacent Type absorbing ring, the homopolarity adjacent type absorbing ring of this charged hammer includes aluminium ring shape pipeline, forward helical Pipe, reverse solenoid, irony magnetic conduction cap, dividing plate, electric shock hammer and electric magnet;Described forward helical Pipe and reverse solenoid are respectively arranged in aluminium ring shape pipeline, and both are connected with electric current in opposite direction, Forward solenoid and reverse solenoid adjacent is made to produce like pole;Described irony magnetic conduction cap is arranged On the inwall of aluminium ring shape pipeline, its be positioned at forward solenoid and reverse solenoid adjacent and Forward solenoid and the intermediate point of reverse solenoid axis;Described dividing plate is positioned at forward solenoid with reverse Between solenoid;Described electric shock hammer and electric magnet are between dividing plate;Described electric magnet connects and can push away Galvanic electricity hammer, makes electric shock hammer tap aluminium ring shape inner-walls of duct.
The oil filtering system using full frequency band to filter, electrify, separate, adsorb and be centrifuged of the present invention enters one Step is set to: described mechanical centrifugal module uses eddy flow to be centrifuged module;Described eddy flow is centrifuged module and includes Eddy flow tube wall, the first flow deflector, the second flow deflector, motor and flow transducer;Wherein, Described first flow deflector is provided with 3, and these 3 first flow deflectors are along tube wall inner periphery every 120 ° uniformly Distribution, its laying angle is set to 18 °;Described second flow deflector and the first flow deflector structure are identical, and it sets Put after the first flow deflector, and and the first flow deflector stagger 60 ° and be connected in tube wall, its laying angle sets It it is 36 DEG C;The long limit of described first flow deflector is connected with tube wall, and minor face extends along the axis of tube wall;Its Leading edge frustrates into obtuse, and trailing edge is processed into wing, and its height is 0.4 times of tube wall diameter, a length of pipe 1.8 times of wall diameter;Described motor connects and drives the first flow deflector and the second flow deflector, with Regulation laying angle;Described flow transducer is arranged on the central authorities in tube wall.
The oil filtering system using full frequency band to filter, electrify, separate, adsorb and be centrifuged of the present invention also sets It is set to: the bottom of described oil returning tube is provided with an overflow valve, bottom this overflow valve, is provided with an automatically controlled regulation spiral shell Silk;Described overflow valve is provided with an oil drain out, and this oil drain out is connected to a fuel tank by pipeline;Described The bottom of inner core is rounding mesa-shaped, and it is connected by an inner core oil exit pipe and oil returning tube, inner core oil exit pipe It is provided with an automatically controlled check-valves;The center upright of described inner core is provided with a hollow cylinder, hollow cylinder Being arranged over pressure difference indicator, this pressure difference indicator is installed on end cap;Described inner core oil inlet pipe and spiral shell The tangent connection in eddy flow road.
Compared with prior art, there is advantages that
1. pulsed by the pressure/flow of filter attenuation hydraulic oil, make filter element not occur Vibration, to improve strainability;Hydraulic oil realizes dividing of solid particle in U-shaped separation of particles module From, make the solid particle in fluid to vessel wall motion, at U-shaped separation of particles module outlet, rich in The fluid of the near-wall of solid particle is back to fuel tank after entering oil returning tube by oil returning tube oil inlet pipe, The only fluid of the pipeline center containing trace small particle microgranule is then entered by inner core oil inlet pipe entrance inner core Row high-precision filtration, improves the service life of filter element, reduces filtering cost and complexity;Enter The fluid of inner core oil inlet pipe flows into the helical flow path of inner core in the way of tangential influent stream, and inner tube wall is filter Core, then filtrate is close to filter core flow under the influence of centrifugal force, and the surface that filtrate is parallel to filter element is quick Flowing, the hydraulic oil after filtration is then perpendicular to cartridge surface direction and flows out to urceolus, and this cross flows through The microgranule of cartridge surface is implemented to sweep stream effect by filter mode, it is suppressed that the increase of filter cake thickness, is deposited on Pollution granule bottom inner core regularly can be discharged to oil returning tube by automatically controlled check-valves, thus improves filter element Service life.
2. by making the particulate matter charged polymeric in fluid to electrode applying voltage, and promote colloid Grain decomposition is melted;Efficient absorption is formed by adsorption module;Utilize small by fluid of mechanical centrifugal Granule " separates " and gathers near-wall, captures molecule with adsorbent equipment;Filled by demagnetization Put and avoid residual particles demagnetization endangering Hydraulic Elements, so that solid particle is gathered into big in fluid Grain moves to near-wall.
3. the generation of non-uniform magnetic-field that magnetization needs, need multipair forward and reverse coil to and by different greatly Little electric current, and current values can numeral setting online.
[accompanying drawing explanation]
Fig. 1 is the oil strain system using full frequency band to filter, electrify, separate, adsorb and be centrifuged of the present invention The structural representation of system.
Fig. 2 is the structural representation of the wave filter in Fig. 1.
Fig. 3 is plug-in type H mode filter schematic diagram.
Fig. 4 is the H mode filter frequency characteristic constitutional diagram of single H mode filter and series connection.Wherein, Solid line is single H mode filter frequency characteristic.
Fig. 5 is the structural representation of K-type wave filter.
Fig. 6 is the cross sectional representation of elastic thin-wall.
Fig. 7 is the Longitudinal cross section schematic of colloid damping layer.
Fig. 8 is the schematic diagram of the U-shaped separation of particles module in Fig. 1.
Fig. 9 is the structural representation of the electrification module in Fig. 8.
Figure 10 be the separation module in Fig. 8 be the structural representation of uniform magnetic field separation module.
Figure 11 be the separation module in Fig. 8 be the structural representation of rotating excitation field separation module.
Figure 12 be the separation module in Fig. 8 be the structural representation of helical pipe magnetic field separation module.
Figure 13 be the first adsorption module (the second adsorption module) in Fig. 8 be homopolarity adjacent type absorption The structural representation of ring.
Figure 14 is the homopolarity that the first adsorption module (the second adsorption module) is charged hammer in Fig. 8 The structural representation of adjacent type absorbing ring.
Figure 15 is the horizontal schematic diagram of the mechanical centrifugal module of Fig. 8.
Figure 16 is the radial direction schematic diagram of the mechanical centrifugal module of Fig. 8.
[detailed description of the invention]
Refer to shown in Figure of description 1 to accompanying drawing 16, the present invention be a kind of use full frequency band filtering, The oil filtering system electrifying, separate, adsorb and being centrifuged, it is divided by base plate 6, wave filter 8, U-shaped microgranule From module 3, oil returning tube 7, inner core 15, helical flow path 17, filter element 18, outer barrel 19 and end cap Several parts compositions such as 25.Wherein, described wave filter 8, U-shaped separation of particles module 2, oil returning tube 7, Outer barrel 19 is sequentially placed on base plate 6.
Described wave filter 8 for hydraulic oil is inputted, and can decay in hydraulic system high, medium and low The fluctuation pressure of frequency range, and suppression flowed fluctuation.Described wave filter 8 by input pipe 81, shell 89, Several parts compositions such as outlet tube 811, corrugated tube 83, elastic thin-wall 87 and colloid damping layer 88.
Wherein, described input pipe 81 is connected to one end of shell 89, and itself and a hydraulic oil inlet 1 are right Connect;Described outlet tube 811 is connected to the other end of shell 89, and it extends in shell 89, itself and U-shaped separation of particles module 3 is docked.Described elastic thin-wall 87 is installed on shell 89 along the radial direction of shell In.The axis of described input pipe 81 and outlet tube 811 the most on the same axis, so can improve The filter effect of more than 10%.
Described input pipe 81, outlet tube 811 and elastic thin-wall 87 are collectively forming a K-type wave filter, Thus hydraulic system high frequency pressure pulsations of decaying.The filter transmission obtained after processing by lumped-parameter method Coefficient is:
γ = | Z | 2 | Z | 2 + ( 2 ρ a πd 2 2 ) 2
Velocity of sound ρ fluid density d in a medium2Plug-in type outlet tube diameter Z characteristic hinders Anti-.
From above formula, K-type wave filter is similar with the electric capacity effect in circuit.The pressure of different frequency When pulsating wave is by this wave filter, transmission coefficient is different with frequency.Frequency is the highest, then transmission coefficient The least, this shows that the pressure pulse wave of high frequency is decayed the most severe when device after filtering, thus plays Eliminate the effect of high frequency pressure pulsations.
The design principle of described K-type wave filter is as follows: when in pipeline, the fluctuating frequency of pressure is higher, pressure Wave action convection cell on fluid produces pinch effect.When the flow of change enters K by input pipe During mode filter cavity volume, liquid stream exceedes average discharge, and the cavity volume of expansion can absorb unnecessary liquid stream, and Liquid stream, the energy thus absorption pressure is pulsed is released when less than average discharge.
Described elastic thin-wall 87 weakens hydraulic system medium-high frequency pressure fluctuation by being forced to mechanical vibration. The elastic thin-wall natural frequency obtained after processing by lumped-parameter method is:
f m = k 2 h 2 πR 2 · E 12 ρ ( 1 + η ) ( 1 - μ 2 )
K elastic thin-walled structures coefficient h elastic thin-wall thickness R elastic thin-wall radius
The mass density of the Young's modulus ρ elastic thin-wall of E elastic thin-wall
The Poisson's ratio of the current-carrying factor mu elastic thin-wall of η elastic thin-wall.
Substitute into actual parameter, above formula is carried out simulation analysis it is found that elastic thin-wall 87 intrinsic Frequency is generally high than the natural frequency of H mode filter, and its attenuation band is also wide than H mode filter. In relatively wide frequency band range, elastic thin-wall has good attenuating to pressure fluctuation.With Time, the elastic thin-wall radius in the filter construction of the present invention is bigger and relatively thin, and its natural frequency is more leaned on Nearly Mid Frequency, can realize the effective attenuation to the medium-high frequency pressure fluctuation in hydraulic system.
The design principle of described elastic thin-wall 87 is as follows: when producing intermediate frequency pressure fluctuation in pipeline, double Pipe plug-in type cavity volume wave filter is more weak to the damping capacity of pressure oscillation, flows into Double-pipe plug-in type cavity volume Periodically pulsing pressure continuous action is on the inside and outside wall of elastic thin-wall, owing to there being pillar between inside and outside wall Fixing connection, inside and outside elastic thin-wall does periodic vibration by the frequency of fluctuation pressure simultaneously, this forced oscillation The dynamic pressure fluctuation energy consuming fluid, thus realize the filtering of Mid Frequency pressure.Can by the principle of virtual work Knowing, elastic thin-wall consumes ability and potential energy during its forced vibration and the kinetic energy of fluid pulsation pressure energy Sum is directly related, and in order to improve Mid Frequency filtering performance, the radial design of elastic thin-wall is for being much larger than Pipe radius, and the thickness of thin-walled is less, representative value is less than 0.1mm.
Further, the resonance cavity volume 85 of cylinder is formed between described elastic thin-wall 87 and shell 89. Some conical damping holes 86 are uniformly had, to ensure in whole filter in the axial direction of described elastic thin-wall 87 Plug-in type connection in series-parallel filtering all can be realized in the range of ripple device.Conical damping hole 86 connection resonance cavity volume 85.The described wider place of conical damping hole opening is positioned at resonance cavity volume, and its taper angle is 10 °, is used for Broadening frequency filtering scope, the wave filter natural angular frequency obtained after processing by lumped-parameter method is:
ω r = a S L ( V - L S ) ( r a d / s ) - - - ( 1 )
Velocity of sound L damping hole long S damping hole cross-sectional area V parallel resonance in a medium Cavity volume volume.
Described corrugated tube 83 is wound on outside resonance cavity volume 85 in the shape of a spiral, and resonance cavity volume 85 is by many Individual taper is inserted pipe 82 and is connected.Described taper is inserted the wider place of pipe 82 opening and is positioned at corrugated tube 83, Its taper angle be 10 ° for broadening frequency filtering scope.Pipe 82 and taper damping are inserted in described taper Mutually stagger in the position in hole 86.Described corrugated tube 83 is connected by some arms 810 between respectively enclosing, Arm 810 is provided with switch 84.It is different that described corrugated tube 83 and resonance cavity volume 85 form plug-in type spiral Structure cascaded H mode filter.
As shown in Figure 4, cascaded H mode filter has 2 natural angular frequencies, filter effect at crest Preferably, at trough, the most substantially do not has filter effect;Plug-in type spiral isomery cascaded H mode filter In have employed corrugated tube 83 structure of spiral isomery, corrugated tube itself has elasticity, works as hydraulic system Flow and pressure fluctuation through corrugated tube, fluid media (medium) causes the vibration of hydraulic pressure-spring system, offsets Wave energy, thus play filter action;Meanwhile, the some arms 810 between each circle corrugated tube 83 Connection or disconnection, cause interference and the superposition of ripple, thus the frequency changing cascaded H mode filter be special Property;Reasonable arrangement filter parameter and the connection quantity of arm and position, can make cascaded H type filter The trough of the frequency characteristic of device is raised, and makes wave filter have good filtering at whole medium and low frequency Duan Jun Can, it is achieved the entire spectrum filtering of medium and low frequency section.
The inner side of described elastic thin-wall 87 is provided with colloid damping layer 88.Described colloid damping layer 88 Internal layer and outer layer are respectively outer layer elastic thin-wall 81 and internal layer elastic thin-wall 82, outer layer elastic thin-wall 81 And connected by some pillars 814 are fixing between internal layer elastic thin-wall 82.Outer layer elastic thin-wall 81 and interior It is filled with the pure water 816 adding antifreezing agent, in pure water 816 in interlayer between layer elastic thin-wall 82 It is suspended with Bio-sil 815.Described colloid damping layer 88 is near one end of outlet tube 811 and shell 89 It is connected;Described colloid damping layer 88 is additionally provided with a piston 817 near one end of outlet tube 811.
Due to outer layer elastic thin-wall 81 with internal layer elastic thin-wall 82 spacing is the least and is fixed by pillar 814 Connecting, when pressure fluctuation acts perpendicularly to thin-walled, inside and outside wall produces and is close to consistent deformation, colloid Damping layer thickness is kept approximately constant, and pressure fluctuation is not had damping action;Colloid damping layer 88 The flow pulsation in 817 sensation level directions of piston, when flow pulsation strengthens, piston 817 pressurized makes Colloid damping layer shrinks, and squeezing action makes the water in colloid damping layer 88 by nanoscale transfer passage Enter micron order central void;When flow pulsation weakens, piston 817 is by back-pressure, and now colloid damps Layer expands, and the water in colloid damping layer is discharged through passage from central void.In the process, due to silicon The mechanics effect of glue 815 microchannel sorption, the roughness effect of channel surface molecular scale and chemistry are non-all Mass effect, piston follows the boundary that colloid damping layer shrinks and does " gas-liquid-solid " border in expansion process Face merit, thus flow systolic implementation is decayed, its substantially parallel R mode filter.This filter Ripple device is relative to the advantage of general liquid condenser: it is by the boundary on " gas-liquid-solid " border The mode of face merit decays flow pulsation, can absorb a large amount of mechanical energy in the case of not producing heat, And energy expenditure does not relies on piston speed, extinction efficiency is obviously improved.
The present invention can also the pulsation decay of solid line operating mode self-adaptive pressure.When hydraulic system working conditions change, Both executive component stopped suddenly or ran, and when the opening of valve changes, can cause the spy of pipe-line system Property impedance is undergone mutation, so that former pipeline pressure curve with change in location in time changes the most therewith Become, then the position of pressure peak also changes.Axial length design due to the wave filter of the present invention For more than system main pressure pulse wavelength, and wave filter plug-in type spiral isomery cascaded H type filtering The cavity volume length of device, the length of K-type wave filter and the length of elastic thin-wall and wave filter axial length phase Deng, it is ensured that pressure peak position is constantly in the effective range of wave filter;And plug-in type spiral shell The conical damping hole 86 of rotation isomery cascaded H mode filter is opened on elastic thin-wall 87, in the axial direction Being uniformly distributed, corrugated tube 83 and the taper resonated between cavity volume 85 that spiral isomery is wound around insert pipe at axle To being uniformly distributed so that the performance of wave filter is had little to no effect by pressure peak change in location, thus Achieve operating mode adaptive-filtering function.In view of three kinds of filter structure axial dimensions and wave filter phase When, this bigger size also ensure that hydraulic filter possesses stronger pressure fluctuation damping capacity.
The method that the pressure fluctuation restraining device using the present invention carries out hydraulic pulsation filtering is as follows:
1), hydraulic fluid enters K-type wave filter by input pipe, and the cavity volume of expansion absorbs unnecessary liquid stream, Complete the filtering of high frequency pressure pulsations;
2), by elastic thin-wall 87 forced vibration, the pressure fluctuation energy of fluid is consumed, in completing The filtering of pressure fluctuation frequently;
3), by plug-in type spiral isomery cascaded H mode filter, inserted by conical damping hole, taper Enter pipe and fluid produces resonance, consume pulsation energy, complete the filtering of low frequency pulsation;
4), the axial length of wave filter is designed as more than hydraulic system main pressure pulsation wavelength, and Plug-in type connection in series-parallel H mode filter length, filter length and the same wave filter of elastic thin-wall 87 length Length is equal, makes pressure peak position be constantly in the effective range of wave filter, it is achieved system work The filtering of pressure fluctuation when condition changes.
Described U-shaped separation of particles module 3 includes a U-tube 31, and U-tube 31 is sequentially installed with Electrification module 32, separation module the 33, first adsorption module 34, mechanical centrifugal module 36, second are inhaled Attached module 37 and demagnetization module 35.
Described electrification module 32 makes the metallic particles material in fluid charged, and it is by some electrodes 321 And one electrode controller 322 form.Described some electrodes 321 are installed in U-tube 31, its It is respectively connecting to electrode controller 252.Described electrode controller 322 is electrically connected with to be executed to electrode 321 Making alive, makes the particulate matter in fluid charged.
Described separation module 33 make particle charge that quality is bigger poly-be incorporated under centrifugal action get rid of to Cavity wall, it can use uniform magnetic field separation module, rotating excitation field separation module or helical pipe magnetic field to divide From module.
When described separation module 33 uses uniform magnetic field separation module, it is by 331, two, aluminum matter pipeline Magnetic pole 332 and magnetic pole controller 333 form.Wherein, said two magnetic pole 332 is separately positioned on On aluminum matter pipeline 331, the opposite polarity of these two magnetic poles 332, and in being oppositely arranged.Said two Magnetic pole 332 is respectively and electrically connected on magnetic pole controller 333.
The design principle of described uniform magnetic field separation module 33 is as follows: charged particle flows into speed V Uniform magnetic field separation module 33, two magnetic poles 332 of uniform magnetic field separation module 33 produce and speed The uniform magnetic field that V direction is vertical, according to left hand rule, then charged particle is at uniform magnetic field separation module By being perpendicular to acting on of the Loulun magnetism of velocity attitude and magnetic direction in 33, this power does not change charged The speed of granule, it only changes the direction of motion of charged particle, makes charged particle under this force To the vessel wall motion of aluminum matter pipeline 331, so that the granule in fluid " separates " out from fluid, Assemble to tube wall, it is simple to subsequent adsorbtion captures.Owing to fluid has certain viscosity, granule is to tube wall Motor process is also acted on by viscous drag.In order to ensure separating effect, need to regulate magnetic field strong Degree B makes the granule of distance tube wall farthest to move at tube wall within the action time of separation module, Quantitative analysis is as follows:
Assuming that particle mass is m, speed is v, and magnetic field intensity is B, and carried charge is q, separation module A diameter of D, a length of L, then:
Acting on the Loulun magnetism on charged particle is
Fl=qvB
The viscous drag that charged particle is subject to is
Fd=6 π η r v
Charged of the radius v of η hydraulic pressure oil viscosity r charged particle Grain movement velocity
It not general, it is assumed that the granule in fluid has reached stable state when entering separation module, the most charged Granule can be approximated by the time of separation module and represent with following formula
t 1 = L v
The charged particle of distance tube wall farthest moves to the time t at tube wall2Can be solved by following formula
D = m g q B - 6 π η r t - ( m g q B - 6 π η r ) 2 ( 1 - e - q B - 6 π η r m t )
Regulation B so that t1>t2, i.e. can reach separating effect.
When described separation module 33 uses rotating excitation field separation module, it is by aluminum matter pipeline 331, irony The parts compositions such as shell 334, three-phase symmetric winding 335 and three-phase symmetrical current module 336.Institute State three-phase symmetric winding 335 to be wound on outside aluminum matter pipeline 331.Described iron shell 334 is coated on aluminum matter On pipeline 335.Described three-phase symmetrical current module 336 connects described three-phase symmetric winding 335.
The design principle of described rotating excitation field separation module 33 is as follows: charged particle flows into speed V Rotating excitation field separation module 33, three-phase symmetrical current module 336 makes to flow through in three-phase symmetric winding 335 Three-phase symmetrical electric current, this electric current produces rotating excitation field in aluminum matter pipeline 331, and charged particle is rotating By being perpendicular to acting on of the Loulun magnetism of velocity attitude and magnetic direction under the action of a magnetic field, this power does not changes Becoming the speed of charged particle, it only changes the direction of motion of charged particle, makes charged particle in this power Spirally advance under effect, and to vessel wall motion.Reasonable adjusting magnetic field intensity can make in fluid Granule " separates " out from fluid, is gathered in near-wall, it is simple to subsequent adsorbtion captures.Due to Fluid has certain viscosity, and granule is also acted on by viscous drag during vessel wall motion.For Guarantee separating effect, need to make the microgranule on aluminum matter pipeline 331 axis can be in the effect of separation module Moving in time at tube wall, quantitative analysis is as follows:
Assuming that particle mass is m, speed is v, and magnetic field intensity is B, and carried charge is q, separation module A diameter of D, a length of L, then:
Acting on the Loulun magnetism on charged particle is
Fl=qvB
The viscous drag that charged particle is subject to is
Fd=6 π η r v
Charged of the radius v of η hydraulic pressure oil viscosity r charged particle Grain movement velocity
Assuming that the granule in fluid has reached stable state when entering separation module, then charged particle is by separating The time of module can approximate and represent with following formula
t 1 = L v
Charged particle on conduit axis moves to the time t at tube wall2Can be solved by following formula
D 2 = m g q B - 6 π η r t - ( m g q B - 6 π η r ) 2 ( 1 - e - q B - 6 π η r m t )
Regulation B so that t1>t2, i.e. can reach separating effect.
When described separation module 33 uses helical pipe magnetic field separation module, it is by aluminum matter helical pipe 338, solenoid 339 and solenoid control circuit 336 form.Wherein, described aluminum matter serpentine pipe Road 338 is arranged in solenoid 339.Described solenoid 339 and solenoid control circuit 336 are electrical Connect.Described solenoid control circuit 336 is electrically connected to ECU3.
The design principle of described helical pipe magnetic field separation module 33 is as follows: carry the oil of charged particle Liquid advances along aluminum matter helical pipe 338, thus produces at pipeline exit and have certain spin direction Eddy flow, the charged particle of heavier mass rotates along with fluid, produces under the influence of centrifugal force to tube wall Radial motion;Simultaneously as the Way in of aluminum matter helical pipe 338 and energization solenoid 339 Axial magnetic field direction vertical, enter the charged particle of aluminum matter helical pipe 338 by Lip river with speed v The effect of logical sequence magnetic force, direction is perpendicular to magnetic direction and the Way in of aluminum matter helical pipe 338.Lip river Logical sequence magnetic force makes charged particle spin in pipeline forward travel, due to entering of aluminum matter helical pipe 338 Mouthful direction and magnetic direction are close to vertical, and charged particle mainly rotates in a circumferential direction motion, and fluid is the most not Impacted, thus realize granule " separation " from fluid, in order to realize the absorption to granule.For Ensure " separation " effect, need to make the microgranule on aluminum matter conduit axis can be when the effect of separation module In move at tube wall, quantitative analysis is as follows:
Assuming that particle mass is m, speed is v, and carried charge is q, a diameter of D of aluminum matter helical pipe, The number of turn of aluminum matter helical pipe is n, the Way in of aluminum matter helical pipe and energization solenoid axial The angle of magnetic direction is θ, and the solenoid number of turn is N, and electric current is I, and magnetic field intensity is B, Vacuum Magnetic Conductance is μ0, then:
Acting on the Loulun magnetism on charged particle is
Fl=qvB
The viscous drag that charged particle is subject to is
Fd=6 π η r v
Charged of the radius v of η hydraulic pressure oil viscosity r charged particle Grain movement velocity
Charged particle can be approximated by the time of separation module and represent with following formula
t 1 = q B n D 2 π m v c o s θ
Charged particle on conduit axis moves to the time t at tube wall2Can be solved by following formula
D 2 = v s i n θ m q B + 6 π η r ( 1 - e - q B + 6 π η r m t )
Magnetic field intensity within solenoid can be approximately constant
I = B μ N
Regulation I so that t1>t2, i.e. can reach separating effect.
Described first adsorption module 34 is the most micro-for adsorbing the magnetic polymeric after separated module 33 separates , it can use homopolarity adjacent type absorbing ring, and this homopolarity adjacent type absorbing ring is by aluminium ring shape pipeline 341, the parts such as forward solenoid 342, reverse solenoid 343 and irony magnetic conduction cap 344 composition. Wherein, described forward solenoid 342 and reverse solenoid 343 are respectively arranged in aluminium ring shape pipeline 341, both are connected with electric current in opposite direction so that forward solenoid 342 and reverse solenoid 343 Adjacent produces like pole.Described irony magnetic conduction cap 344 is arranged in the interior of aluminium ring shape pipeline 341 On wall, it is positioned at forward solenoid 342 and reverse solenoid 343 adjacent and forward solenoid 342 and the intermediate point of reverse solenoid 343 axis.
The design principle of described homopolarity adjacent type absorbing ring is as follows: energising forward solenoid 342, reversely Solenoid 343, adjacent forward solenoid 342, reverse solenoid 343 are connected with electricity in opposite direction Stream so that forward solenoid 342, reverse solenoid 343 adjacent produce like pole;Meanwhile, Aluminium ring shape pipeline 341 can improve magnetic circuit, strengthens the magnetic field intensity at inner-walls of duct, strengthens irony The magnetic conduction cap 344 capture absorbability to granule.Each forward solenoid 342, reverse solenoid 343 Electric current can be different with concentration and change, to obtain optimal adsorption performance according to the size of granule.
Further, described first adsorption module 34 may be used without the homopolarity adjacent type suction of charged hammer Follower ring, the homopolarity adjacent type absorbing ring of this charged hammer is by aluminium ring shape pipeline 341, forward solenoid 342, reverse solenoid 343, irony magnetic conduction cap 344, dividing plate 345, electric shock hammer 346 and electromagnetism Ferrum 347 parts such as grade form.Wherein, described forward solenoid 342 and reverse solenoid 343 cloth respectively Being placed in aluminium ring shape pipeline 341, both are connected with electric current in opposite direction so that forward solenoid 342 Like pole is produced with reverse solenoid 343 adjacent.Described irony magnetic conduction cap 344 is arranged in aluminum matter On the inwall of circulating line 341, its be positioned at forward solenoid 342 and reverse solenoid 343 adjacent, And forward solenoid 342 and the intermediate point of reverse solenoid 343 axis.Described electric shock hammer 346 Hes Electric magnet 347 is between dividing plate 345.Described electric magnet 347 connects and can promote electric shock hammer 346, Make electric shock hammer 346 percussion aluminium ring shape pipeline 342 inwall.
The design principle of the homopolarity adjacent type absorbing ring of described charged hammer is as follows: energising forward solenoid 342, reverse solenoid 343, adjacent forward solenoid 342, reverse solenoid 343 are connected with direction Contrary electric current so that forward solenoid 342, reverse solenoid 343 adjacent produce like pole; Meanwhile, aluminium ring shape pipeline 341 can improve magnetic circuit, strengthens the magnetic field intensity at inner-walls of duct, increases The strong irony magnetic conduction cap 344 capture absorbability to granule.Each forward solenoid 342, reverse helical Pipe 343 electric current can be different with concentration and change, to obtain best adsorption according to the size of granule Energy.And by the setting of electric shock hammer 346, prevent granule bulk deposition at irony magnetic conduction cap 344, Affect adsorption effect.Now, controlled in electric shock hammer 346 percussion pipeline 341 by electric magnet 347 Wall so that adsorbed granule scatter to both sides.Meanwhile, when cleaning pipeline 341, electric shock hammer The percussion of 346 can also improve cleaning performance.
Described first adsorption module 34 is designed to U-shaped, when fluid enters U-shaped absorption pipeline, Grain gravity, centrifugal force effect under, to side, tube wall moves, plus magnetic field force effect, radially Translational speed is accelerated, and the efficiency of granular absorption is improved;Leave U-shaped absorption pipeline at fluid to rise Time, gravity and magnetic field force make a concerted effort so that granule diagonally under direction motion, extend numerical density Time, improve the efficiency of granular absorption.
Described mechanical centrifugal module 36 makes the magnetization aggregated particles not to be adsorbed in fluid at centrifugal work It is thrown toward tube wall under with.Described mechanical centrifugal module 36 selects eddy flow to be centrifuged module 36, this eddy flow from Core module 36 uses the mode of energy loss, and its design principle is as follows: arrange certain height in the duct The flow deflector of the distortion of degree and length, and make blade face tangent line angled with axis, because of pipe flow border Changing and fluid can be made to produce spiral flow in pipes, this spiral flow can be analyzed to the circumferential flow around pipe axle With axial straight flowing, the particulate matter carried in fluid produces off-axis alignment heart screw.This eddy flow Centrifugal device 36 is by eddy flow tube wall the 361, first flow deflector the 362, second flow deflector 363, stepping electricity Several parts compositions such as machine 364 and flow transducer 365.
Wherein, described first flow deflector 362 is provided with 3, and these 3 first flow deflectors 362 are along tube wall 361 inner peripherys are uniformly distributed every 120 °, its laying angle (the first flow deflector 362 and eddy flow tube wall 361 Between angle) be set to 18 °, to ensure optimal tangential flowing.Described second flow deflector 363 and One flow deflector 362 structure is identical, after it is arranged on the first flow deflector 362, and and the first flow deflector 362 Staggering 60 ° and be connected in tube wall 361, its laying angle is set to 36 DEG C, is used for reducing resistance and strengthening week Intensity to flowing.It addition, the 3rd or more water conservancy diversion can be arranged the most again according to actual separation effect Sheet, laying angle gradually increases.Described motor 364 connects and drives the first flow deflector 362 and Two flow deflectors 363, to regulate laying angle, thus can obtain more preferable centrifugal effect, know and make water conservancy diversion Sheet 362,363 adapts to different operating modes.Described flow transducer 365 is arranged in tube wall 361 Central authorities, by the numerical analysis cyclonic separation effect of reading flow quantity sensor 365, and control step accordingly Entering motor 364, motor 364 regulates the laying angle of each flow deflector 362,363, to obtain more Separating effect.
Described second adsorbent equipment 37 is identical with described first adsorbent equipment 34 structure, function and effect Mechanism is the most identical, and it can adsorb the granule separated through mechanical centrifugal module 36 further.
Described demagnetization module 35 gives magnetized particles demagnetization, prevents residual magnetism microgranule from being entered by oil returning tube Oil pipe enters hydraulic circuit, and sensitive to pollution Hydraulic Elements cause damage.
An oil returning tube oil inlet pipe 22 is passed through in the top of described U-shaped separation of particles module 3 and oil returning tube 7 Connect;By U-shaped separation of particles module 3 process after, the fluid of U-tube 31 near-wall rich in Aggregated particles, is back to fuel tank after entering oil returning tube 7 by oil returning tube oil inlet pipe 22.
The bottom of described oil returning tube 7 is provided with an overflow valve 8, is provided with an automatically controlled tune bottom this overflow valve 8 Joint screw 9;Described overflow valve 8 is provided with an oil drain out 10, and this oil drain out 10 is by pipeline 20 even It is connected to a fuel tank 11.
Described inner core 15 is placed in outer barrel 19, if it is installed by a top board 13 and bolt stem 21 On end cap 25.Described helical flow path 17 is contained in inner core 15, itself and U-shaped separation of particles mould Connected by an inner core oil inlet pipe 12 between block 3, specifically, described inner core oil inlet pipe 12 and spiral shell The tangent connection in eddy flow road 17.The fluid of the U-tube 31 pipeline center only small particle microgranule Han trace is logical Cross inner core oil inlet pipe 12 to enter inner core 15 and realize high-precision filtration, thus realize solid particle and separate. Further, described inner core oil inlet pipe 12 is positioned at oil returning tube oil inlet pipe 22, and extends into U-shaped micro- The central authorities of grain separation module 3, its diameter is less than oil returning tube oil inlet pipe 22 diameter, and enters with oil returning tube Oil pipe 22 is coaxially disposed.
Further, the bottom of described inner core 15 is rounding mesa-shaped, and it passes through an inner core oil exit pipe 23 Connecting with oil returning tube 7, inner core oil exit pipe 23 is provided with an automatically controlled check-valves 24.Described inner core 15 Center upright is provided with a hollow cylinder 16, hollow cylinder 16 be arranged over pressure difference indicator 14, should Pressure difference indicator 14 is installed on end cap 25.
Described filter element 18 is arranged on the inwall of inner core 15, and its precision is 1-5 micron.
The bottom of said tub 19 is provided with a hydraulic oil oil-out 5, is incited somebody to action by hydraulic oil oil-out 5 The hydraulic oil filtered is discharged.
In the present invention, due to U-shaped separation of particles module 3, solid particle separation of polymeric in fluid is made With, in the fluid in U-shaped separation of particles module 3 exit, the fluid at the center only small particle Han trace Microgranule, this part fluid is flowed into inner core 15 from inner core oil inlet pipe 12 and carries out high-precision filtration;And manage Fluid near wall is rich in aggregated particles, and this part fluid enters oil return by oil returning tube oil inlet pipe 22 Cylinder 7, then flow back to fuel tank 11 through the oil drain out 10 of overflow valve 8, thus realize solid particle by particle Footpath shunting filtering.Herein, oil returning tube 7 and overflow valve 8 serve aforesaid macrofiltration, thus save Save filter number, reduce system cost and complexity.The automatically controlled set screw 9 of overflow valve 8 For regulating oil pressure relief, its pressure is adjusted to slightly below pressure at filtering outlet, to ensure inner core 15 filtering traffics.
It addition, traditional filter mainly uses cake filtration mode, during filtration, filtrate is perpendicular to filter Element surface flows, and trapped solid particle forms filter cake progressive additive, and the rate of filtration is the most therewith It is gradually reduced, until filtrate stops flowing out, reduces the service life of filter element.In this present invention In, carry in the filtrate of small particle microgranule flows in the way of tangential influent stream from inner core oil inlet pipe 12 The helical flow path 17 of cylinder 15, inner core 15 wall of helical duct 17 side is high-precision filter element 18, filter Liquid is close to filter element 18 surface under the influence of centrifugal force, and filtrate is parallel to the surface of filter element 18 and quickly flows Dynamic, the hydraulic oil after filtration is then perpendicular to filter element 18 surface direction and flows out to urceolus 19, the two stream Dynamic direction is orthogonal staggered, therefore is called cross flow and filters.The quickly flowing of filtrate is to being gathered in The microgranule on filter element 18 surface is applied with shearing and sweeps stream effect, thus inhibits the increase of filter cake thickness, Making rate of filtration near constant, filter pressure also will not raise with the passing of time, making of filter element With the life-span thus increase substantially.Along with the accumulation of filtration time, it is deposited at the bottom of inner core 15 inverted round stage The pollution granule in portion is stepped up, and the rate of filtration slowly declines, unfiltered filtrate edge in inner core 15 The hollow cylinder 16 at center rises, and now, pressure difference indicator 14 works, and monitors the change of its pressure, That is the stopping state of filter element 18 bottom inner core 15, if exceeding threshold value, then regulate automatically controlled set screw 9 reduce oil pressure relief, and open check-valves 24 simultaneously, make bottom inner core 15 containing more pollution granule Filtrate under differential pressure action, be discharged to oil returning tube 7 by inner core oil exit pipe 23, it is to avoid bottom filter element 18 blockage deteriorate, thus extend filter element 18 service life.
The processing step using above-mentioned oil filter to process backflow force feed is as follows:
1), the fluid in fluid pressure line pass through wave filter 8, wave filter 8 decay the height in hydraulic system, In, the fluctuation pressure of low-frequency range, and suppression flowed fluctuation;
2), backflow force feed enters the electrification module 32 of U-shaped separation of particles module 3, makes in fluid Particulate matter is charged, delivers to separation module 33 afterwards;
3), the charged corpuscle in fluid is made to gather to tube wall under the effect of external force by segregation apparatus 33 Closing, the first adsorbent equipment 34 is delivered in oil return afterwards;
4), being adsorbed the magnetic polymeric microgranule in oil return by the first adsorption module 34, oil return afterwards is sent To mechanical centrifugal module 36;
5), magnetic microparticles not to be adsorbed is centrifuged by mechanical centrifugal module 36, and oil return afterwards is sent To the second adsorption module 37;
6), the magnetic polymeric microgranule in the second adsorption module 37 second adsorption oil return;
7), magnetic particle magnetic is eliminated by demagnetization module 35;
8), the fluid of the most U-shaped separation of particles module 3 near-wall passes through oil returning tube oil inlet pipe 22 Being back to fuel tank after entering oil returning tube 7, the fluid of the pipeline center containing trace small particle microgranule then leads to Cross inner core oil inlet pipe 12 to enter inner core 15 and carry out high-precision filtration;
9) fluid, carrying small particle microgranule flows into the spiral flow of inner core 15 in the way of tangential influent stream Road 17, fluid is close to filter core flow under the influence of centrifugal force, and is carried out high-precision filtration;
10), the fluid after high-precision filtration enters urceolus 19, and by the hydraulic oil bottom urceolus 19 Oil-out 5 is discharged.
Above detailed description of the invention is only the preferred embodiment of this creation, not in order to limit this wound Make, all any modification, equivalent substitution and improvement etc. done within this spirit created and principle, Within should be included in the protection domain of this creation.

Claims (10)

1. use the oil filtering system that full frequency band filters, electrifies, separates, adsorbs and is centrifuged, it is characterised in that: include base plate, wave filter, U-shaped separation of particles module, oil returning tube, inner core, helical flow path, filter element, outer barrel and end cap;Wherein, described wave filter, U-shaped separation of particles module, oil returning tube, outer barrel are sequentially placed on base plate;Described wave filter includes input pipe, shell, outlet tube, corrugated tube, elastic thin-wall and colloid damping layer;Wherein, described input pipe is connected to one end of shell, itself and hydraulic oil inlet docking;Described outlet tube is connected to the other end of shell, and it extends in shell, and and U-shaped separation of particles module docking;Described elastic thin-wall is installed in shell along the radial direction of shell;Described input pipe, outlet tube and elastic thin-wall are collectively forming a K-type wave filter;The resonance cavity volume of cylinder is formed between described elastic thin-wall and shell;Some conical damping holes, conical damping hole connection resonance cavity volume is uniformly had in the axial direction of described elastic thin-wall;Described corrugated tube is wound on outside resonance cavity volume in the shape of a spiral, inserts pipe with resonance cavity volume by multiple tapers and connects;Described corrugated tube is connected by some arms between respectively enclosing, and arm is provided with switch;Described corrugated tube and resonance cavity volume composition plug-in type spiral isomery cascaded H mode filter;Described U-shaped separation of particles module includes a U-tube, and U-tube is sequentially installed with electrification module, separation module, the first adsorption module, mechanical centrifugal module, the second adsorption module and demagnetization module;The top of described U-shaped separation of particles module and oil returning tube is connected by an oil returning tube oil inlet pipe;Described inner core is placed in outer barrel, if it is installed on end cap by a top board and bolt stem;Described helical flow path is contained in inner core, is connected by an inner core oil inlet pipe between itself and U-shaped separation of particles module;Described inner core oil inlet pipe is positioned at oil returning tube oil inlet pipe, and extends into the central authorities of U-shaped separation of particles module, and its diameter is less than oil returning tube oil inlet pipe diameter, and and oil returning tube oil inlet pipe be coaxially disposed;Described filter element is arranged on the inwall of inner core, and its precision is 1-5 micron;The bottom of said tub is provided with a hydraulic oil oil-out.
2. the oil filtering system using full frequency band to filter, electrify, separate, adsorb and be centrifuged as claimed in claim 1, it is characterised in that: the axis of described input pipe and outlet tube is the most on the same axis;The described wider place of conical damping hole opening is positioned at resonance cavity volume, and its taper angle is 10 °;Described taper is inserted the wider place of tube opening and is positioned at corrugated tube, and its taper angle is 10 °;Described taper is inserted the position of pipe and conical damping hole and is mutually staggered;The internal layer of described colloid damping layer and outer layer are respectively outer layer elastic thin-wall and internal layer elastic thin-wall, are connected by some pillars are fixing between outer layer elastic thin-wall and internal layer elastic thin-wall;It is filled with, in interlayer between described outer layer elastic thin-wall and internal layer elastic thin-wall, the pure water adding antifreezing agent, in pure water, is suspended with Bio-sil;Described colloid damping layer is connected with shell near one end of outlet tube;Described colloid damping layer is provided with a piston near one end of outlet tube.
3. the oil filtering system using full frequency band to filter, electrify, separate, adsorb and be centrifuged as claimed in claim 1, it is characterised in that: described electrification module includes some electrodes and an electrode controller;Described some electrodes are installed on the first oil return pipe, and it is respectively connecting to electrode controller.
4. the oil filtering system using full frequency band to filter, electrify, separate, adsorb and be centrifuged as claimed in claim 1, it is characterized in that: described separation module uses uniform magnetic field separation module, and this uniform magnetic field separation module includes aluminum matter pipeline, two magnetic poles and magnetic pole controller;Wherein, said two magnetic pole is separately positioned on aluminum matter pipeline, the opposite polarity of these two magnetic poles, and in being oppositely arranged;Said two magnetic pole is respectively and electrically connected on magnetic pole controller.
5. the oil filtering system using full frequency band to filter, electrify, separate, adsorb and be centrifuged as claimed in claim 1, it is characterized in that: described separation module uses rotating excitation field separation module, and this rotating excitation field separation module includes aluminum matter pipeline, iron shell, three-phase symmetric winding and three-phase symmetrical current module;Described three-phase symmetric winding is wound on outside aluminum matter pipeline;Described iron shell is coated on aluminum matter pipeline;Described three-phase symmetrical current module connects described three-phase symmetric winding.
6. the oil filtering system using full frequency band to filter, electrify, separate, adsorb and be centrifuged as claimed in claim 1, it is characterized in that: described separation module uses helical pipe magnetic field separation module, and this helical pipe magnetic field separation module includes aluminum matter helical pipe, solenoid and solenoid control circuit;Wherein, described aluminum matter helical pipe is arranged in solenoid;Described solenoid and solenoid control circuit are electrically connected with.
7. the oil filtering system using full frequency band to filter, electrify, separate, adsorb and be centrifuged as claimed in claim 1, it is characterized in that: described first adsorption module and second is inhaled adsorption module and used homopolarity adjacent type absorbing ring, and this homopolarity adjacent type absorbing ring includes aluminium ring shape pipeline, forward solenoid, reverse solenoid and irony magnetic conduction cap;Described forward solenoid and reverse solenoid are respectively arranged in aluminium ring shape pipeline, and both are connected with electric current in opposite direction so that forward solenoid and reverse solenoid adjacent produce like pole;Described irony magnetic conduction cap is arranged on the inwall of aluminium ring shape pipeline, and it is positioned at forward solenoid and reverse solenoid adjacent and forward solenoid and the intermediate point of reverse solenoid axis.
8. the oil filtering system using full frequency band to filter, electrify, separate, adsorb and be centrifuged as claimed in claim 1, it is characterized in that: described first adsorption module and second is inhaled adsorption module and used the homopolarity adjacent type absorbing ring of charged hammer, and the homopolarity adjacent type absorbing ring of this charged hammer includes aluminium ring shape pipeline, forward solenoid, reverse solenoid, irony magnetic conduction cap, dividing plate, electric shock hammer and electric magnet;Described forward solenoid and reverse solenoid are respectively arranged in aluminium ring shape pipeline, and both are connected with electric current in opposite direction so that forward solenoid and reverse solenoid adjacent produce like pole;Described irony magnetic conduction cap is arranged on the inwall of aluminium ring shape pipeline, and it is positioned at forward solenoid and reverse solenoid adjacent and forward solenoid and the intermediate point of reverse solenoid axis;Described dividing plate is between forward solenoid and reverse solenoid;Described electric shock hammer and electric magnet are between dividing plate;Described electric magnet connects and can promote electric shock hammer, makes electric shock hammer tap aluminium ring shape inner-walls of duct.
9. the oil filtering system that the employing full frequency band described in claim 1 filters, electrifies, separates, adsorbs and is centrifuged, it is characterised in that: described mechanical centrifugal module uses eddy flow to be centrifuged module;Described eddy flow is centrifuged module and includes eddy flow tube wall, the first flow deflector, the second flow deflector, motor and flow transducer;Wherein, described first flow deflector is provided with 3, and these 3 first flow deflectors are uniformly distributed along tube wall inner periphery every 120 °, and its laying angle is set to 18 °;Described second flow deflector and the first flow deflector structure are identical, after it is arranged on the first flow deflector, and and the first flow deflector stagger 60 ° and be connected in tube wall, its laying angle is set to 36 DEG C;The long limit of described first flow deflector is connected with tube wall, and minor face extends along the axis of tube wall;Its leading edge frustrates into obtuse, and trailing edge is processed into wing, and its height is 0.4 times of tube wall diameter, 1.8 times of a length of tube wall diameter;Described motor connects and drives the first flow deflector and the second flow deflector, to regulate laying angle;Described flow transducer is arranged on the central authorities in tube wall.
10. the oil filtering system that the employing full frequency band described in claim 1 filters, electrifies, separates, adsorbs and is centrifuged, it is characterised in that: the bottom of described oil returning tube is provided with an overflow valve, is provided with an automatically controlled set screw bottom this overflow valve;Described overflow valve is provided with an oil drain out, and this oil drain out is connected to a fuel tank by pipeline;The bottom of described inner core is rounding mesa-shaped, and it is connected by an inner core oil exit pipe and oil returning tube, and inner core oil exit pipe is provided with an automatically controlled check-valves;The center upright of described inner core is provided with a hollow cylinder, hollow cylinder be arranged over pressure difference indicator, this pressure difference indicator is installed on end cap;Described inner core oil inlet pipe and the tangent connection of helical flow path.
CN201610312757.3A 2016-05-12 2016-05-12 Oil filtering system adopting full-band filtering, electrifying, separating, adsorbing and centrifuging Pending CN105889215A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610312757.3A CN105889215A (en) 2016-05-12 2016-05-12 Oil filtering system adopting full-band filtering, electrifying, separating, adsorbing and centrifuging

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610312757.3A CN105889215A (en) 2016-05-12 2016-05-12 Oil filtering system adopting full-band filtering, electrifying, separating, adsorbing and centrifuging

Publications (1)

Publication Number Publication Date
CN105889215A true CN105889215A (en) 2016-08-24

Family

ID=56703446

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610312757.3A Pending CN105889215A (en) 2016-05-12 2016-05-12 Oil filtering system adopting full-band filtering, electrifying, separating, adsorbing and centrifuging

Country Status (1)

Country Link
CN (1) CN105889215A (en)

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN85109568A (en) * 1985-12-26 1987-07-01 中国人民解放军工程兵工程学院野战工程系工程机械教研室 The purification mechanism and the structure of multimachine reason high accuracy oil conditioner
CN87101425A (en) * 1987-11-21 1988-08-24 李培滋 Filter
CN2463660Y (en) * 2000-12-22 2001-12-05 中国船舶重工集团公司第七研究院第七○四研究所 Pipeline vibration and fluid pressure pulsation attenuator
CN1546198A (en) * 2003-11-28 2004-11-17 邝念曾 Method and system for purifying hydraulic-oil
CN103551249A (en) * 2013-11-19 2014-02-05 三一重通机械有限公司 Electromagnetic oil filter and bulldozer
CN104028391A (en) * 2013-03-08 2014-09-10 深圳中环科环保科技有限公司 Magnetic hydrocyclone separation method and magnetic hydrocyclone separation device
CN204102661U (en) * 2014-07-14 2015-01-14 郑铁 A kind of fluid magnetizer
CN105392566A (en) * 2013-07-25 2016-03-09 乐玛普洛责任有限公司 Filter device and method for removing magnetizable particles from a fluid

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN85109568A (en) * 1985-12-26 1987-07-01 中国人民解放军工程兵工程学院野战工程系工程机械教研室 The purification mechanism and the structure of multimachine reason high accuracy oil conditioner
CN87101425A (en) * 1987-11-21 1988-08-24 李培滋 Filter
CN2463660Y (en) * 2000-12-22 2001-12-05 中国船舶重工集团公司第七研究院第七○四研究所 Pipeline vibration and fluid pressure pulsation attenuator
CN1546198A (en) * 2003-11-28 2004-11-17 邝念曾 Method and system for purifying hydraulic-oil
CN104028391A (en) * 2013-03-08 2014-09-10 深圳中环科环保科技有限公司 Magnetic hydrocyclone separation method and magnetic hydrocyclone separation device
CN105392566A (en) * 2013-07-25 2016-03-09 乐玛普洛责任有限公司 Filter device and method for removing magnetizable particles from a fluid
CN103551249A (en) * 2013-11-19 2014-02-05 三一重通机械有限公司 Electromagnetic oil filter and bulldozer
CN204102661U (en) * 2014-07-14 2015-01-14 郑铁 A kind of fluid magnetizer

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
桑青青: "多薄板振动式脉动衰减器滤波机理与特性分析", 《中国优秀硕士学位论文全文数据库工程科技Ⅱ辑》 *

Similar Documents

Publication Publication Date Title
CN106015184A (en) Method of filtering oil through full-band filtering, electrification, separation and adsorption
CN105889224A (en) Filter adopting variable-structure work condition self-adaptive filtering, electrification and rotating magnetic field
CN105889215A (en) Oil filtering system adopting full-band filtering, electrifying, separating, adsorbing and centrifuging
CN105864184A (en) Method for filtering by adoption of full-band variable structure working condition self-adaptive wave filtering, electrification and adsorption
CN105971994A (en) Oil filtering device using variable structure filtering, electrifying, separating, centrifuging and rotating magnetic filed
CN105889198A (en) Filter device adopting filter, electrification, separation, adsorption and centrifugation
CN105971993A (en) Filter tank adopting working condition adaptive filtering, electrification, centrifuging and rotating magnetic field
CN105971992A (en) Oil filtering method using variable-structure filtering, electrification, separation, centrifuging and rotating magnetic field
CN105889199A (en) Method for filtering by filter, electrifying, separating, adsorbing and centrifuging
CN105889214A (en) Filter adopting variable-structure work condition self-adaptation filtering, electrification, adsorption and centrifuging
CN105889193A (en) Oil filter system adopting full-band filtration, electrification, separation, adsorption and rotating magnetic fields
CN105909610A (en) Oil filtering method adopting full-frequency-band filtering, electrification, separation, adsorption and rotating magnetic field
CN105864203A (en) Oil filter adopting variable structure filtering, electrification, separation and adsorption
CN105864221A (en) Filtering method adopting filter, electrification, separation, adsorption and rotating magnetic field
CN105889231A (en) Oil filter using full frequency variable structure working condition self-adapting filtering, electrifying and centrifuging
CN105889229A (en) Filtering method for filtering wave, electrifying, absorbing and centrifuging by self-adapting working conditions with variable structure
CN105889218A (en) Filtering device adopting filter, electrification, separation, adsorption and rotating magnetic field
CN105889213A (en) Filtering method based on full-band variable-structure filtration, electrification, separation and centrifugation
CN105889225A (en) Filter for achieving adaptive filtering, electrification, separation and adsorption through variable-structure working conditions
CN105889222A (en) Oil filtering method adopting work condition self-adaptive filtering, electrification, separation and adsorption
CN105864170A (en) Oil filtering method adopting variable structure filtration, electrification, separation and adsorption
CN105889232A (en) Filtering device using wave restraint, electrifying, separating, absorbing and centrifuging
CN105909605A (en) Filtering method based on variable-structure working condition self-adaptive type filtration, electrification and rotating magnetic field
CN105889211A (en) Oil filtering method based on full-band filtration, electrification, separation and centrifugation
CN105864205A (en) Method for oil filtering through full-band working condition self-adaptive filtering, electrification and rotating magnetic field

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication

Application publication date: 20160824

RJ01 Rejection of invention patent application after publication