CN105885333A - Flame-retardant ABS (acrylonitrile butadiene styrene) composite material and preparation method thereof - Google Patents
Flame-retardant ABS (acrylonitrile butadiene styrene) composite material and preparation method thereof Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K13/00—Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
- C08K13/04—Ingredients characterised by their shape and organic or inorganic ingredients
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/92—Measuring, controlling or regulating
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K3/2279—Oxides; Hydroxides of metals of antimony
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
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- C08K5/03—Halogenated hydrocarbons aromatic, e.g. C6H5-CH2-Cl
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/13—Phenols; Phenolates
- C08K5/134—Phenols containing ester groups
- C08K5/1345—Carboxylic esters of phenolcarboxylic acids
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
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- C08K5/20—Carboxylic acid amides
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/52—Phosphorus bound to oxygen only
- C08K5/524—Esters of phosphorous acids, e.g. of H3PO3
- C08K5/526—Esters of phosphorous acids, e.g. of H3PO3 with hydroxyaryl compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/02—Fibres or whiskers
- C08K7/04—Fibres or whiskers inorganic
- C08K7/08—Oxygen-containing compounds
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L55/00—Compositions of homopolymers or copolymers, obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in groups C08L23/00 - C08L53/00
- C08L55/02—ABS [Acrylonitrile-Butadiene-Styrene] polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
- B29C2948/92704—Temperature
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- C08K2201/00—Specific properties of additives
- C08K2201/002—Physical properties
- C08K2201/003—Additives being defined by their diameter
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- C08K2201/004—Additives being defined by their length
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/02—Flame or fire retardant/resistant
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Abstract
The invention relates to a flame-retardant ABS (acrylonitrile butadiene styrene) composite material, which is prepared from the following ingredients in parts by weight: 82 parts to 85 parts of ABS, 20 parts to 23 parts of flame retardants, 2 parts to 4 parts of needle-shaped nano calcium carbonate, 0.1 part to 0.5 part of antioxidants, 0.1 part to 0.5 part of lubricating agents and 0.1 part to 0.3 part of light stabilizers. Through the anti-dropping effect of the needle-shaped nano calcium carbonate, the consumption of the flame retardants is reduced; the material is saved; meanwhile, the flame-retardant effect is ensured; the rigidity of the composite material is improved to different degrees; the flowability of the composite materials is ensured.
Description
Technical field
The invention belongs to technical field of polymer materials, particularly relate to a kind of flame-retardant ABS compound material and system thereof
Preparation Method.
Background technology
Propylene is fine-and SB (ABS) is one of five big synthetic resin, and it has well
Processing characteristics, be widely used in material processing field, but ABS anti-flammability be poor, and burning time
Caloric value is big, can produce substantial amounts of molten drop, flame propagation speed, is difficult to extinguish.So to fire line
When the field that can have certain requirements uses, it is necessary to ABS is carried out flame-retardant modified.
For current fire retardant, mainly there is halogen fire-retardant and the big class of halogen-free flameproof two.Practical study and should
In with, in order to while reaching preferable flame retardant effect, the consumption of main flame retardant to be reduced, often
Add anti-dripping agent use compounding with main flame retardant in the polymer, so can play preferable effect.Mesh
Front anti-dripping agent is the most almost all fluorinated anti-dripping agent (such as politef).
In order to improve the performance of ABS, now use in some composites of ABS material, be all by with its
The materials such as its material such as PC, PVC are used in mixed way, and such as CN201310482863.2 discloses a kind of high
The ABS alloy material of toughness, wherein the consumption of ABS is 50-60%;CN201310559219.0 discloses
A kind of electric appliance casing is material modified, and wherein the consumption of ABS is 65-80%;CN201310212190.9 is open
A kind of ABS is combined the high-ductility alloy material of PC, and wherein the consumption of ABS is 35-47%;
CN201410370306.6 discloses a kind of high rigidity electrical equipment plastics, and wherein the consumption of ABS is 25-36%.
In these technology, all employ other macromolecular material in addition to ABS, hope with it and form bone with ABS
Shelf structure, but found by research, and using composite prepared by multiple macromolecular material, it is to rigidity
Raising inconspicuous, and anti-anti-flammability does not the most improve, and still needs to add in the composite big
The fire retardant of amount, and because a large amount of uses of fire retardant, cause the rigidity of composite and mobility to be all subject to
To impact.The rigidity of the most existing macromolecular material is dependent on sacrificing the mobility of composite and realizes,
And if realize composite and i.e. there is certain rigidity ensure certain mobility, just must be at composite
The macromolecular material that middle interpolation mobility is high, and the rigidity of the high material of mobility is the highest, this is this area skill
Art personnel the most clearly problem.
Summary of the invention
It is an object of the invention to provide a kind of flame-retardant ABS compound material and preparation method thereof, to solve existing skill
Art needs substantial amounts of fire retardant and needs multiple macromolecular material while realizing composite high rigidity
Ensure again the contradictory problems of certain fluidity.
The present invention is achieved by the following technical solutions:
A kind of flame-retardant ABS compound material, its composition by weight,
The draw ratio of described needle-like nano calcium carbonate is 8:1-16:1, and particle diameter is 2500-3000 mesh.
Described fire retardant is that TDE, eight bromine bisphenol S ethers, antimony oxide, Halogen nitrogen phosphorus are fire-retardant
One or more combinations in agent MELAPUR200-70.
Described antioxidant is three (2,4-di-t-butyl) phenyl-phosphite, four [β-(3,5-di-t-butyls
-4-hydroxy phenyl) propanoic acid] pentaerythritol ester and 1,3,5-trimethyl-2,4,6-(3,5-bis-tertiary fourths
Base-4-hydroxyphenylmethyl) combination of one or more in benzene.
Described lubricant is the one in ethylene bis stearamide or dimethicone.
The steady agent of described light is 2-(2-hydroxyl-5-t-octyl phenyl) benzotriazole.
The preparation method of the described flame-retardant ABS compound material of any of the above-described item, comprises the following steps:
1) by set proportioning choose ABS, fire retardant, needle-like nano calcium carbonate, antioxidant, lubricant and
Light stabilizer;
2) by step 1) component by homogenizer stir 10-12min, formed mixed material, its
The whipping temp of high speed blender is 70-120 DEG C, rotating speed 120~240r/min;
3) by step 2) in mixed material by double screw extruder, after frit reaction, by squeezing
Go out pelletize, cooling, pelletizing and be dried prepare flame-retardant ABS compound material.
Described double screw extruder comprises seven districts, and the most each district temperature and screw speed are respectively as follows: district's temperature
Spend 190~210 DEG C, two district's temperature 230~270 DEG C, three district's temperature 230~270 DEG C, four district's temperature 230~
270 DEG C, five district's temperature 230~270 DEG C, six district's temperature 230~270 DEG C, head temperature 230~270 DEG C;
Screw speed 200~260r/min.
Described it is cooled to water cooling.
The invention have the benefit that
The flame-retardant ABS compound material use needle-like nano calcium carbonate of the present invention is as anti-dripping agent, with traditional
Anti-dripping agent such as politef is compared, because the draw ratio of needle-like nano calcium carbonate is 8:1-16:1,
And particle diameter is 2500-3000 mesh, the good dispersion in ABS, carry out melt extruded at double screw extruder
Time, needle-like nano calcium carbonate can be overlapped to form network structure, and this network structure is prevented from the effect of flame drippage.
Another aspect of the present invention, by the anti-drip effect of needle-like nano calcium carbonate, reduces flame-retardant device
Usage amount, while having saved material, it is ensured that flame retardant effect, and uses the rigidity of composite to obtain
To raising in various degree, and the mobility of the composite ensured.
Another aspect of the invention is, uses single ABS material, it is possible to the characteristic of prominent ABS.
Detailed description of the invention
Describing technical scheme by the following examples in detail, below example is only exemplary
, it is only capable of for explaining and illustrate technical scheme, and is not to be construed as the technology of the present invention side
The restriction of case.
The present invention provides a kind of flame-retardant ABS compound material, and it forms by weight,
The draw ratio of described needle-like nano calcium carbonate is 8:1-16:1, and particle diameter is 2500-3000 mesh.
Described fire retardant is that TDE, eight bromine bisphenol S ethers, antimony oxide, Halogen nitrogen phosphorus are fire-retardant
One or more combinations in agent MELAPUR200-70.In this application, Halogen nitrogen phosphorus fire retardant
MELAPUR200-70 is the halogen-free flame retardants that BASF AG produces.
Described antioxidant is three (2,4-di-t-butyl) phenyl-phosphite, in this application, is called for short
Irganox168, for BASF AG's production, four [β-(3,5-di-tert-butyl-hydroxy phenyl) propanoic acid]
Pentaerythritol ester, be called for short Irganox1010, for BASF AG produce and 1,3,5-trimethyl-2,
4,6-(3,5-di-t-butyl-4-hydroxyphenylmethyl) benzene, is called for short Irganox1330, public for BASF
The combination of one or more in department's production.
Described lubricant is the one in ethylene bis stearamide or dimethicone.
The steady agent of described light is 2-(2-hydroxyl-5-t-octyl phenyl) benzotriazole, is called for short UV-5411.
Embodiment 1
Weigh ABS 82 parts, TDE 13 parts, antimony oxide 7 parts, acicular nanometer carbonic acid
Calcium 4 parts, Irganox1010 0.15 part, Irganox168 0.15 part, ethylene bis stearamide 0.4
Part, UV-5411 0.3 part.
Required material is stirred 10min by homogenizer, forms mixed material;Wherein said high speed
Blender temperature is 70 DEG C, rotating speed 120r/min.
Being put into by the mixed material mixed in the hopper of double screw extruder, through frit reaction, extrusion is made
Grain, water-cooled, pelletizing and drying and other steps.
Double screw extruder comprises seven districts, and the most each district temperature and screw speed are respectively as follows: district's temperature
190 DEG C, two district's temperature 230 DEG C, three district's temperature 230 DEG C, four district's temperature 230 DEG C, five district's temperature 230 DEG C,
Six district's temperature 230 DEG C, head temperature 230 DEG C;Screw speed 200r/min.
Comparative example 1
Weigh ABS 82 parts, TDE 13 parts, antimony oxide 7 parts, politef 4
Part, Irganox1010 0.15 part, Irganox168 0.15 part, ethylene bis stearamide 0.4 part, UV-5411
0.3 part.
Required material is stirred 10min by homogenizer, forms mixed material;Wherein said high speed
Blender temperature is 70 DEG C, rotating speed 120r/min.
Being put into by the mixed material mixed in the hopper of double screw extruder, through frit reaction, extrusion is made
Grain, water-cooled, pelletizing and drying and other steps.
Double screw extruder comprises seven districts, and the most each district temperature and screw speed are respectively as follows: district's temperature
190 DEG C, two district's temperature 230 DEG C, three district's temperature 230 DEG C, four district's temperature 230 DEG C, five district's temperature 230 DEG C,
Six district's temperature 230 DEG C, head temperature 230 DEG C;Screw speed 200r/min.
Embodiment 2
Weigh ABS 85 parts, eight 21 parts of bromine bisphenol S ethers, needle-like nano calcium carbonate 4 parts, Irganox1010
0.15 part, Irganox330 0.15 part, dimethicone 0.4 part, UV-5411 0.3 part.
Required material is stirred 11min by homogenizer, forms mixed material;Wherein said high speed
Blender temperature is 95 DEG C, rotating speed 180r/min.
Being put into by the mixed material mixed in the hopper of double screw extruder, through frit reaction, extrusion is made
Grain, water-cooled, pelletizing and drying and other steps.
Double screw extruder comprises seven districts, and the most each district temperature and screw speed are respectively as follows: district's temperature
200 DEG C, two district's temperature 250 DEG C, three district's temperature 250 DEG C, four district's temperature 250 DEG C, five district's temperature 250 DEG C,
Six district's temperature 250 DEG C, head temperature 250 DEG C;Screw speed 230r/min.
Comparative example 2
Weigh ABS 85 parts, eight 21 parts of bromine bisphenol S ethers, politef 4 parts, Irganox1010 0.15
Part, Irganox330 0.15 part, dimethicone 0.4 part, UV-5411 0.3 part.
Required material is stirred 11min by homogenizer, forms mixed material;Wherein said high speed
Blender temperature is 95 DEG C, rotating speed 180r/min.
Being put into by the mixed material mixed in the hopper of double screw extruder, through frit reaction, extrusion is made
Grain, water-cooled, pelletizing and drying and other steps.
Double screw extruder comprises seven districts, and the most each district temperature and screw speed are respectively as follows: district's temperature
200 DEG C, two district's temperature 250 DEG C, three district's temperature 250 DEG C, four district's temperature 250 DEG C, five district's temperature 250 DEG C,
Six district's temperature 250 DEG C, head temperature 250 DEG C;Screw speed 230r/min.
Embodiment 3
Weigh ABS 83 parts, MELAPUR200-70 23 parts, needle-like nano calcium carbonate 3.2 parts,
Irganox1010 0.2 part, Irganox168 0.3 part, ethylene bis stearamide 0.5 part, UV-5411
0.3 part.
Required material is stirred 10min by high-speed mixer, forms mixed material.Wherein said high speed
Blender temperature is 100 DEG C, rotating speed 180r/min.
Being put into by the mixed material mixed in the hopper of double screw extruder, through frit reaction, extrusion is made
Grain, water-cooled, pelletizing and drying and other steps.
Double screw extruder comprises seven districts, and the most each district temperature and screw speed are respectively as follows: district's temperature
200 DEG C, two district's temperature 270 DEG C, three district's temperature 260 DEG C, four district's temperature 250 DEG C, five district's temperature 250 DEG C,
Six district's temperature 250 DEG C, head temperature 250 DEG C;Screw speed 250r/min.
Comparative example 3
Weigh ABS 83 parts, MELAPUR200-70 23 parts, politef 3.2 parts, Irganox1010
0.2 part, Irganox168 0.3 part, ethylene bis stearamide 0.5 part, UV-5411 0.3 part.
Required material is stirred 10min by high-speed mixer, forms mixed material.Wherein said high speed
Blender temperature is 100 DEG C, rotating speed 180r/min.
Being put into by the mixed material mixed in the hopper of double screw extruder, through frit reaction, extrusion is made
Grain, water-cooled, pelletizing and drying and other steps.
Double screw extruder comprises seven districts, and the most each district temperature and screw speed are respectively as follows: district's temperature
200 DEG C, two district's temperature 270 DEG C, three district's temperature 260 DEG C, four district's temperature 250 DEG C, five district's temperature 250 DEG C,
Six district's temperature 250 DEG C, head temperature 250 DEG C;Screw speed 250r/min.
Embodiment 4
Weigh ABS 85 parts, eight 23 parts of bromine bisphenol S ethers, needle-like nano calcium carbonate 2 parts, Irganox1010
0.3 part, Irganox1330 0.2 part, dimethicone 0.2 part, UV-5411 0.2 part.
Required material is stirred 12min by high-speed mixer, forms mixed material.Wherein said high speed
Blender temperature is 90 DEG C, rotating speed 200r/min.
Being put into by the mixed material mixed in the hopper of double screw extruder, through frit reaction, extrusion is made
Grain, water-cooled, pelletizing and drying and other steps.
Double screw extruder comprises seven districts, and the most each district temperature and screw speed are respectively as follows: district's temperature
210 DEG C, two district's temperature 260 DEG C, three district's temperature 250 DEG C, four district's temperature 250 DEG C, five district's temperature 260 DEG C,
Six district's temperature 260 DEG C, head temperature 260 DEG C;Screw speed 240r/min.
Comparative example 4
Weigh ABS 85 parts, eight 23 parts of bromine bisphenol S ethers, politef 2 parts, Irganox1010 0.3
Part, Irganox1330 0.2 part, dimethicone 0.2 part, UV-5411 0.2 part.
Required material is stirred 12min by high-speed mixer, forms mixed material.Wherein said high speed
Blender temperature is 90 DEG C, rotating speed 200r/min.
Being put into by the mixed material mixed in the hopper of double screw extruder, through frit reaction, extrusion is made
Grain, water-cooled, pelletizing and drying and other steps.
Double screw extruder comprises seven districts, and the most each district temperature and screw speed are respectively as follows: district's temperature
210 DEG C, two district's temperature 260 DEG C, three district's temperature 250 DEG C, four district's temperature 250 DEG C, five district's temperature 260 DEG C,
Six district's temperature 260 DEG C, head temperature 260 DEG C;Screw speed 240r/min.
Batten test made by ABS composite material injection machine above-described embodiment 1-4 and comparative example 1-4 prepared,
Test data such as following table:
Note: the value that flame retardant rating is tested refers to the numerical value of the fire-retardant batten of 3.2mm thickness
As can be seen from the above table, embodiment 1-4 is compared with comparative example 1-4, and the bending modulus of material all has not
With the raising of degree, although both flame retardant ratings are identical, but the time of embodiment 1-4 (t1+t2) is also
Having a certain degree of minimizing, this explanation adds nano whiskers calcium carbonate and the polytetrafluoro of same aliquot in system
Ethylene, the when that nano whiskers calcium carbonate serving as anti-dripping agent, ABS flame retardant effect is more preferable.This is significantly
Extend the application of ABS composite material, it is possible to meet the fields pair such as IT, communication, electronics, automobile
The requirement of engineering part.
The above is only the description of the preferred embodiment of the present invention, it is noted that due to literal table
The finiteness reached, and objectively there is unlimited concrete structure, for the common skill of the art
For art personnel, under the premise without departing from the principles of the invention, it is also possible to make some improvements and modifications,
These improvements and modifications also should be regarded as protection scope of the present invention.
Claims (8)
1. a flame-retardant ABS compound material, it is characterised in that: it forms by weight,
The draw ratio of described needle-like nano calcium carbonate is 8:1-16:1, and particle diameter is 2500-3000 mesh.
Flame-retardant ABS compound material the most according to claim 1, it is characterised in that: described fire retardant
For TDE, eight bromine bisphenol S ethers, antimony oxide, Halogen nitrogen phosphorus fire retardant MELAPUR200-70
In one or more combination.
Flame-retardant ABS compound material the most according to claim 1, it is characterised in that: described antioxidation
Agent is three (2,4-di-t-butyl) phenyl-phosphite, four [β-(3,5-di-tert-butyl-hydroxy phenyls) third
Acid] pentaerythritol ester and 1,3,5-trimethyl-2,4,6-(3,5-di-t-butyl-4-hydroxyphenylmethyl)
The combination of one or more in benzene.
Flame-retardant ABS compound material the most according to claim 1, it is characterised in that: described lubricant
For the one in ethylene bis stearamide or dimethicone.
Flame-retardant ABS compound material the most according to claim 1, it is characterised in that: described light is steady
Agent is 2-(2-hydroxyl-5-t-octyl phenyl) benzotriazole.
6. the preparation method of flame-retardant ABS compound material according to any one of claim 1 to 5, its feature
It is: comprise the following steps:
1) by set proportioning choose ABS, fire retardant, needle-like nano calcium carbonate, antioxidant, lubricant and
Light stabilizer;
2) by step 1) component by homogenizer stir 10-12min, formed mixed material, its
The whipping temp of high speed blender is 70-120 DEG C, rotating speed 120~240r/min;
3) by step 2) in mixed material by double screw extruder, after frit reaction, by squeezing
Go out pelletize, cooling, pelletizing and be dried prepare flame-retardant ABS compound material.
The preparation method of flame-retardant ABS compound material the most according to claim 6, it is characterised in that:
Described double screw extruder comprises seven districts, and the most each district temperature and screw speed are respectively as follows: district's temperature
190~210 DEG C, two district's temperature 230~270 DEG C, three district's temperature 230~270 DEG C, four district's temperature 230~
270 DEG C, five district's temperature 230~270 DEG C, six district's temperature 230~270 DEG C, head temperature 230~270 DEG C;
Screw speed 200~260r/min.
The preparation method of flame-retardant ABS compound material the most according to claim 6, it is characterised in that:
Described it is cooled to water cooling.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109553916A (en) * | 2018-11-26 | 2019-04-02 | 南昌科悦企业管理咨询有限公司 | A kind of thermally conductive wear-resisting ageing-resistant sheathing material and preparation method thereof of computer |
CN109593318A (en) * | 2018-11-27 | 2019-04-09 | 张桂芬 | A kind of flame-retardant ABS compound material |
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