CN105884393A - Energy-saving thermal insulation board with high flame retardancy and preparation method of thermal insulation board - Google Patents

Energy-saving thermal insulation board with high flame retardancy and preparation method of thermal insulation board Download PDF

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Publication number
CN105884393A
CN105884393A CN201610241632.6A CN201610241632A CN105884393A CN 105884393 A CN105884393 A CN 105884393A CN 201610241632 A CN201610241632 A CN 201610241632A CN 105884393 A CN105884393 A CN 105884393A
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parts
thermal insulation
insulation board
energy
pentane
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CN201610241632.6A
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Chinese (zh)
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CN105884393B (en
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王维娜
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Tianhe Holdings Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/10Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by using foaming agents or by using mechanical means, e.g. adding preformed foam
    • C04B38/106Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by using foaming agents or by using mechanical means, e.g. adding preformed foam by adding preformed foams
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02Macromolecular compounds
    • C04B26/10Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B26/12Condensation polymers of aldehydes or ketones
    • C04B26/122Phenol-formaldehyde condensation polymers
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/28Fire resistance, i.e. materials resistant to accidental fires or high temperatures
    • C04B2111/285Intumescent materials

Abstract

The invention discloses an energy-saving thermal insulation board with high flame retardancy. The energy-saving thermal insulation board is prepared from raw materials in parts by weight as follows: 25-30 parts of dolomite powder, 3-5 parts of talc powder, 6-12 parts of expandable graphite, 35-52 parts of phenol-formaldehyde resin, 6-12 parts of EVA (ethylene vinyl acetate copolymer), 2-5 parts of a foaming agent, 1-2 parts of ethyl silicate, 1.2-2.5 parts of antimony trioxide, 15-23 parts of n-pentane and 1-3 parts of a DCP crosslinking agent. The invention further discloses a preparation method of the thermal insulation board. According to the prepared energy-saving thermal insulation board with high flame retardancy, the production process is simple and convenient to operate, energy consumption is low, the non-toxic raw materials are adopted and are low in cost, and the thermal insulation board cannot pollute the environment, has good thermal insulation performance and flame retardancy, high strength and good corrosion resistance, vibration resistance and water resistance, is an ideal product for replacing various polyurethane thermal insulation boards and polystyrene boards and has huge market prospect.

Description

A kind of energy-conserving thermal insulation board of high fire-retardance and preparation method thereof
Technical field
The present invention relates to a kind of energy-saving material, the energy-conserving thermal insulation board of a kind of high fire-retardance.
Background technology
Along with quickening and the needs of various places development of Re-search on Urbanization process, various buildings are all being built in each place.Building is the general name of building and structures, be people in order to meet social life needs, utilize the material technology means grasped, and use the artificial environment that certain scientific law, edema due to wind pathogen theory and aesthetic principle create.In recent years, country has put into effect code of building energy efficiency, requirement to structural fire protection is more and more stricter simultaneously, the interior heat insulating material for external used in building popular in China market at present includes molding styrofoam (EPS), extruded polystyrene board (XPS), polyurethane (PU) material etc., these materials are not because fire resistance and heat-insulating property are well positioned to meet the requirement of country's construction standards, carrying out the construction of various building due to China, the insulation material of high flame retardant and high heat insulating ability has the biggest market prospect.
Summary of the invention
It is an object of the invention to provide the energy-conserving thermal insulation board of a kind of high fire-retardance, with the problem solving to propose in above-mentioned background technology.
For achieving the above object, the present invention provides following technical scheme:
The energy-conserving thermal insulation board of a kind of high fire-retardance, is made up of according to the raw material of weight portion following: dolomite dust 25-30 part, Pulvis Talci 3-5 part, expansible graphite 6-12 part, phenolic resin 35-52 part, EVA6-12 part, foaming agent 2-5 part, silester 1-2 part, antimony oxide 1.2-2.5 part, pentane 15-23 part and DCP cross-linking agent 1-3 part.
As the further scheme of the present invention: be made up of according to the raw material of weight portion following: dolomite dust 27-30 part, Pulvis Talci 4-5 part, expansible graphite 8-12 part, phenolic resin 42-52 part, EVA8-12 part, foaming agent 3-5 part, silester 1-2 part, antimony oxide 1.6-2.5 part, pentane 18-23 part and DCP cross-linking agent 2-3 part.
As the further scheme of the present invention: be made up of according to the raw material of weight portion following: dolomite dust 29 parts, Pulvis Talci 5 parts, expansible graphite 10 parts, 48 parts of phenolic resin, EVA10 part, foaming agent 4 parts, silester 2 parts, antimony oxide 2.1 parts, pentane 20 parts and DCP cross-linking agent 3 parts.
The preparation method of the energy-conserving thermal insulation board of described high fire-retardance, specifically comprises the following steps that
Step one, mixes silester and antimony oxide and stirs 20-30 minute, then is added thereto to expansible graphite and phenolic resin stirs to being uniformly dispersed, and prepares fire retardant;
Step 2, by dolomite dust, Pulvis Talci, EVA and pentane mixing and stirring under room temperature, prepares major ingredient;
Step 3, adds deionized water in foaming agent, then makes foam by foaming machine, be sufficiently mixed with foam by major ingredient, and melts at the glue of 200-260 degree Celsius and be fused into glue in machine, is cooled to 30-60 degree Celsius, obtains secondary major ingredient;
Step 4, adds DCP cross-linking agent and mixing and stirring in secondary major ingredient, obtains three major ingredients;
Step 5, three major ingredients are placed on banbury banburying 10-15 minute at a temperature of 80-105 degree Celsius, it is cooled to room temperature, it is then injected in steam heat compression mould sealing mould, it is passed through high-pressure water vapor to 0.02-0.10MPa and after keeping the 30-50 second, unloading pressure, can be prepared by final products after cooling and die sinking.
Compared with prior art, the invention has the beneficial effects as follows: the energy-conserving thermal insulation board of high fire-retardance prepared by the present invention, production technology is simple, convenient to operate, energy consumption is low, uses poisonous material, and cost of material is low, do not pollute the environment, heat insulating ability and good flame resistance, intensity is high, anti-corrosive properties, shock resistance and water-tolerant, it is that instead of the ideal product of various polyurethane thermal insulation board and styrofoam, there is the biggest market prospect.
Detailed description of the invention
Below in conjunction with detailed description of the invention, the technical scheme of this patent is described in more detail.
Embodiment 1
The energy-conserving thermal insulation board of a kind of high fire-retardance, is made up of according to the raw material of weight portion following: dolomite dust 25 parts, Pulvis Talci 3 parts, expansible graphite 6 parts, 35 parts of phenolic resin, EVA6 part, foaming agent 2 parts, silester 1 part, antimony oxide 1.2 parts, pentane 15 parts and DCP cross-linking agent 1 part.
The preparation method of the energy-conserving thermal insulation board of described high fire-retardance, specifically comprises the following steps that
Step one, mixes silester and antimony oxide and stirs 20 minutes, then is added thereto to expansible graphite and phenolic resin stirs to being uniformly dispersed, and prepares fire retardant;
Step 2, by dolomite dust, Pulvis Talci, EVA and pentane mixing and stirring under room temperature, prepares major ingredient;
Step 3, adds deionized water in foaming agent, then makes foam by foaming machine, be sufficiently mixed with foam by major ingredient, and melts at the glue of 200 degrees Celsius and be fused into glue in machine, is cooled to 30 degrees Celsius, obtains secondary major ingredient;
Step 4, adds DCP cross-linking agent and mixing and stirring in secondary major ingredient, obtains three major ingredients;
Three major ingredients are placed on banbury banburying 10 minutes at a temperature of 80 degrees Celsius, are cooled to room temperature by step 5, it is then injected in steam heat compression mould sealing mould, it is passed through high-pressure water vapor to 0.02MPa and after keeping 30 seconds, unloading pressure, can be prepared by final products after cooling and die sinking.
Embodiment 2
The energy-conserving thermal insulation board of a kind of high fire-retardance, is made up of according to the raw material of weight portion following: dolomite dust 27 parts, Pulvis Talci 4 parts, expansible graphite 8 parts, 42 parts of phenolic resin, EVA8 part, foaming agent 3 parts, silester 1 part, antimony oxide 1.6 parts, pentane 18 parts and DCP cross-linking agent 2 parts.
The preparation method of the energy-conserving thermal insulation board of described high fire-retardance, specifically comprises the following steps that
Step one, mixes silester and antimony oxide and stirs 24 minutes, then is added thereto to expansible graphite and phenolic resin stirs to being uniformly dispersed, and prepares fire retardant;
Step 2, by dolomite dust, Pulvis Talci, EVA and pentane mixing and stirring under room temperature, prepares major ingredient;
Step 3, adds deionized water in foaming agent, then makes foam by foaming machine, be sufficiently mixed with foam by major ingredient, and melts at the glue of 220 degrees Celsius and be fused into glue in machine, is cooled to 40 degrees Celsius, obtains secondary major ingredient;
Step 4, adds DCP cross-linking agent and mixing and stirring in secondary major ingredient, obtains three major ingredients;
Three major ingredients are placed on banbury banburying 12 minutes at a temperature of 90 degrees Celsius, are cooled to room temperature by step 5, it is then injected in steam heat compression mould sealing mould, it is passed through high-pressure water vapor to 0.05MPa and after keeping 35 seconds, unloading pressure, can be prepared by final products after cooling and die sinking.
Embodiment 3
The energy-conserving thermal insulation board of a kind of high fire-retardance, is made up of according to the raw material of weight portion following: dolomite dust 29 parts, Pulvis Talci 5 parts, expansible graphite 10 parts, 48 parts of phenolic resin, EVA10 part, foaming agent 4 parts, silester 2 parts, antimony oxide 2.1 parts, pentane 20 parts and DCP cross-linking agent 3 parts.
The preparation method of the energy-conserving thermal insulation board of described high fire-retardance, specifically comprises the following steps that
Step one, mixes silester and antimony oxide and stirs 27 minutes, then is added thereto to expansible graphite and phenolic resin stirs to being uniformly dispersed, and prepares fire retardant;
Step 2, by dolomite dust, Pulvis Talci, EVA and pentane mixing and stirring under room temperature, prepares major ingredient;
Step 3, adds deionized water in foaming agent, then makes foam by foaming machine, be sufficiently mixed with foam by major ingredient, and melts at the glue of 240 degrees Celsius and be fused into glue in machine, is cooled to 50 degrees Celsius, obtains secondary major ingredient;
Step 4, adds DCP cross-linking agent and mixing and stirring in secondary major ingredient, obtains three major ingredients;
Three major ingredients are placed on banbury banburying 15 minutes at a temperature of 95 degrees Celsius, are cooled to room temperature by step 5, it is then injected in steam heat compression mould sealing mould, it is passed through high-pressure water vapor to 0.08MPa and after keeping 45 seconds, unloading pressure, can be prepared by final products after cooling and die sinking.
Embodiment 4
The energy-conserving thermal insulation board of a kind of high fire-retardance, is made up of according to the raw material of weight portion following: dolomite dust 30 parts, Pulvis Talci 5 parts, expansible graphite 12 parts, 52 parts of phenolic resin, EVA12 part, foaming agent 5 parts, silester 2 parts, antimony oxide 2.5 parts, pentane 23 parts and DCP cross-linking agent 3 parts.
The preparation method of the energy-conserving thermal insulation board of described high fire-retardance, specifically comprises the following steps that
Step one, mixes silester and antimony oxide and stirs 30 minutes, then is added thereto to expansible graphite and phenolic resin stirs to being uniformly dispersed, and prepares fire retardant;
Step 2, by dolomite dust, Pulvis Talci, EVA and pentane mixing and stirring under room temperature, prepares major ingredient;
Step 3, adds deionized water in foaming agent, then makes foam by foaming machine, be sufficiently mixed with foam by major ingredient, and melts at the glue of 260 degrees Celsius and be fused into glue in machine, is cooled to 60 degrees Celsius, obtains secondary major ingredient;
Step 4, adds DCP cross-linking agent and mixing and stirring in secondary major ingredient, obtains three major ingredients;
Three major ingredients are placed on banbury banburying 15 minutes at a temperature of 105 degrees Celsius, are cooled to room temperature by step 5, it is then injected in steam heat compression mould sealing mould, it is passed through high-pressure water vapor to 0.10MPa and after keeping 50 seconds, unloading pressure, can be prepared by final products after cooling and die sinking.
Above the better embodiment of this patent is explained in detail, but this patent is not limited to above-mentioned embodiment, in the ken that one skilled in the relevant art is possessed, it is also possible to make a variety of changes on the premise of without departing from this patent objective.

Claims (4)

1. the energy-conserving thermal insulation board of a high fire-retardance, it is characterized in that, be made up of according to the raw material of weight portion following: dolomite dust 25-30 part, Pulvis Talci 3-5 part, expansible graphite 6-12 part, phenolic resin 35-52 part, EVA6-12 part, foaming agent 2-5 part, silester 1-2 part, antimony oxide 1.2-2.5 part, pentane 15-23 part and DCP cross-linking agent 1-3 part.
The energy-conserving thermal insulation board of high fire-retardance the most according to claim 1, it is characterized in that, be made up of according to the raw material of weight portion following: dolomite dust 27-30 part, Pulvis Talci 4-5 part, expansible graphite 8-12 part, phenolic resin 42-52 part, EVA8-12 part, foaming agent 3-5 part, silester 1-2 part, antimony oxide 1.6-2.5 part, pentane 18-23 part and DCP cross-linking agent 2-3 part.
The energy-conserving thermal insulation board of high fire-retardance the most according to claim 1, it is characterized in that, be made up of according to the raw material of weight portion following: dolomite dust 29 parts, Pulvis Talci 5 parts, expansible graphite 10 parts, 48 parts of phenolic resin, EVA10 part, foaming agent 4 parts, silester 2 parts, antimony oxide 2.1 parts, pentane 20 parts and DCP cross-linking agent 3 parts.
4. the preparation method of the energy-conserving thermal insulation board of the high fire-retardance as described in claim 1-3 is arbitrary, it is characterised in that specifically comprise the following steps that
Step one, mixes silester and antimony oxide and stirs 20-30 minute, then is added thereto to expansible graphite and phenolic resin stirs to being uniformly dispersed, and prepares fire retardant;
Step 2, by dolomite dust, Pulvis Talci, EVA and pentane mixing and stirring under room temperature, prepares major ingredient;
Step 3, adds deionized water in foaming agent, then makes foam by foaming machine, be sufficiently mixed with foam by major ingredient, and melts at the glue of 200-260 degree Celsius and be fused into glue in machine, is cooled to 30-60 degree Celsius, obtains secondary major ingredient;
Step 4, adds DCP cross-linking agent and mixing and stirring in secondary major ingredient, obtains three major ingredients;
Step 5, three major ingredients are placed on banbury banburying 10-15 minute at a temperature of 80-105 degree Celsius, it is cooled to room temperature, it is then injected in steam heat compression mould sealing mould, it is passed through high-pressure water vapor to 0.02-0.10MPa and after keeping the 30-50 second, unloading pressure, can be prepared by final products after cooling and die sinking.
CN201610241632.6A 2016-04-19 2016-04-19 A kind of energy-conserving thermal insulation board of high fire-retardance and preparation method thereof Expired - Fee Related CN105884393B (en)

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CN112898043A (en) * 2021-03-19 2021-06-04 北京中科原创节能环保科技有限公司 High-temperature-resistant energy-saving insulation board for industrial furnace and preparation method

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CN112898043A (en) * 2021-03-19 2021-06-04 北京中科原创节能环保科技有限公司 High-temperature-resistant energy-saving insulation board for industrial furnace and preparation method
CN112898043B (en) * 2021-03-19 2022-06-24 北京中科原创节能环保科技有限公司 High-temperature-resistant energy-saving insulation board for industrial furnace and preparation method

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