A kind of TIG weld method of stator core
Technical field
The invention belongs to the TIG of welding field, the more particularly to motor stator core that J coatings non-orientation silicon steel is overrided to form
Welding method.
Background technology
TIG weld method, i.e. Gas Tungsten Arc Welding, in addition TIG weld method can add metal as needed, used in welding
On stator core, stator core will not be damaged, this is also using where the advantages of TIG weld method welding iron core.
TIG weld method sees report already, and also has a wide range of applications in other respects.
The material of TIG weld method requirement welding has good electric conductivity, with the development of motor technology, is applied using J
The motor of the non-orientation silicon steel punching production of layer has the characteristics that more energy efficient, more efficient and development trend, but J is applied
The non-orientation silicon steel punching coating layer thickness of layer is about 3 μm, is 2-3 times of traditional silicon steel plate thickness, and conductive energy difference lacks
Point is difficult to the requirement for reaching stator core welding using traditional TIG weld parameter.
So in the prior art, it must not have to wear item company using stator core made of the non-orientation silicon steel punching of J coatings
It connects, gives up the method for welding.
Invention content
Aiming at disadvantages mentioned above, providing a kind of the non-orientation silicon steel punching of J coatings can be made the purpose of the present invention
Stator core weld and reach preferable welding effect stator core TIG weld method.
What the TIG weld method of stator core of the present invention was realized in:A kind of TIG weld method of stator core, institute
The stator core stated is the stator core being overrided to form by the non-orientation silicon steel punching of J coatings, u shapes slope made of stator core stamping
Mouthful, the wide 8mm of mesoslope, slope depth 4.75mm;It is characterized in that:Using the positive connection welding of TIG Welding Machine, welding gun tungsten electrode connects TIG welderings
Machine cathode, stator core connect tig arc welding machine anode, welding current 160A-170A, speed of welding be 1.0mm/s -1.5mm/s,
Argon flow amount is 10L/min, welding wire model O.K12.51-Φ 1.2mm, wire feed rate 2.5mm/s, a diameter of Φ of tungsten electrode
4.0mm。
The beneficial effects of the invention are as follows:The present invention being capable of determining of being overrided to form of successfully welded J coatings non-orientation silicon steel punching
Sub- iron core, and make section of weld joint full, width is uniform, phenomena such as undercut, stomata, slag inclusion, crackle seldom occurs, obtained weldering
Slit width 4-6mm, fusion penetration 1.8-2.5mm can meet the technological requirement of stator core.
Description of the drawings
Fig. 1 is the stator core of the invention to be welded.
Fig. 2 is the part A enlarged structure schematic diagram in Fig. 1.
Wherein:1st, silicon steel punching 2, groove 3, groove.
The wide H in D-slope-slope is deep.
Specific embodiment
With reference to embodiment, the invention will be further described.
TIG Welding Machine, i.e. tig arc welding machine.
Stator core used is the stator core that the non-orientation silicon steel punching 1 of J coatings is overrided to form, non-orientation silicon steel
J coatings belong to half organic environment-friendly coating, and coating layer thickness is about 3 μm(It is the 2-3 of general half organic non-orientation silicon steel coating
Times), interface resistance is huge, has good insulation performance, so being favored by high-end motor equipment producer.But existing skill
In art, motor stator core cannot use the stator core of TIG weld J coating materials, and quality is even more not know where to begin.
Silicon steel punching is circular configuration, and periphery has connection groove 2, and multiple silicon steel punchings stack, and groove alignment is just formed
Groove 3, welding are welded in this groove, are fixed together multiple silicon steel punchings.
Embodiment 1
Using the positive connection welding stator core of TIG Welding Machine, u groove 2 made of stator core stamping, mesoslope is wide
It is D8mm, slope depth H is 4.75mm(Similarly hereinafter), welding gun tungsten electrode connects tig arc welding machine cathode, and stator core connects tig arc welding machine anode, welding electricity
It flows for 160A, speed of welding 1.0mm/s, argon flow amount 10L/min, welding wire model O.K12.51-Φ 1.2mm, wire feed
The a diameter of Φ 4.0mm of speed 2.5mm/s, tungsten electrode,
Become the first product, the obtained wide 4-6mm of weld seam, fusion penetration 1.8-2.5mm after welding, the first product is cut with weld seam
Face is full, and width is uniform, phenomena such as undercut, stomata, slag inclusion, crackle seldom occurs.
Embodiment 2
Using TIG Welding Machine positive connection welding stator core, u groove made of stator core stamping, mesoslope is wide
8mm, slope depth 4.75mm;Welding gun tungsten electrode connects tig arc welding machine cathode, and stator core connects tig arc welding machine anode, welding current 170A, weldering
Connect speed be 1.5mm/s, argon flow amount 10L/min, welding wire model O.K12.51-Φ 1.2mm, wire feed rate 2.5mm/
S, a diameter of Φ 4.0mm of tungsten electrode,
Become the second product, the obtained wide 4-6mm of weld seam, fusion penetration 1.8-2.5mm after welding, the second product is cut with weld seam
Face is full, and width is uniform, phenomena such as undercut, stomata, slag inclusion, crackle seldom occurs.
Embodiment 3
Using the positive connection welding stator core of TIG Welding Machine, stator core has u shapes slope made of stator core stamping
Mouthful, the wide 8mm of mesoslope, slope depth 4.75mm;Welding gun tungsten electrode connects tig arc welding machine cathode, and stator core connects tig arc welding machine anode, welding electricity
It flows for 165A, speed of welding 1.2mm/s, argon flow amount 10L/min, welding wire model O.K12.51-Φ 1.2mm, wire feed
The a diameter of Φ 4.0mm of speed 2.5mm/s, tungsten electrode.
Become third product after welding, the obtained wide 4-6mm of weld seam, fusion penetration 1.8-2.5mm, third product is with weld seam section
Face is full, and width is uniform, phenomena such as undercut, stomata, slag inclusion, crackle seldom occurs.
Embodiment 4
Using the positive connection welding stator core of TIG Welding Machine, stator core has u groove made of punching, mesoslope
Wide 8mm, slope depth 4.75mm;Welding gun tungsten electrode connects tig arc welding machine cathode, and stator core connects tig arc welding machine anode, following any parameter drift-outs
Values below.
I.e. welding current is 160A-170A, speed of welding is 1.0mm/s -1.5mm/s, argon flow amount 10L/min, is welded
Silk model O.K12.51-Φ 1.2mm, wire feed rate 2.5mm/s, a diameter of Φ 4.0mm of tungsten electrode, poor one in these numbers
Or multiple numerical value it is devious in the case of the product that obtains partially.
Become the 4th series of products after welding, the 4th series of products either have undercut or have stomata or have folder
Slag or there is the phenomenon that crackle, serious situation or even cannot weld.