CN105880797B - A kind of electric arc is repaired automatically and rapid molding device - Google Patents
A kind of electric arc is repaired automatically and rapid molding device Download PDFInfo
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- CN105880797B CN105880797B CN201610464172.3A CN201610464172A CN105880797B CN 105880797 B CN105880797 B CN 105880797B CN 201610464172 A CN201610464172 A CN 201610464172A CN 105880797 B CN105880797 B CN 105880797B
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- electric arc
- objective table
- caisson
- molding device
- lifting gear
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/04—Welding for other purposes than joining, e.g. built-up welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
- Manipulator (AREA)
Abstract
The present invention discloses a kind of electric arc reparation and rapid molding device automatically, including car body, electric arc robot, electric arc robot control cabinet, sealing caisson, objective table and lifting gear, it is no head cover babinet to seal caisson, electric arc robot, electric arc robot control cabinet and sealing caisson are respectively provided on the car body, objective table is arranged on lifting gear, lifting gear is fixed on the bottom of sealing caisson, lifting gear support dynamic object stage moves up and down in caisson is sealed, and the mechanical arm of electric arc robot is located at the top of objective table.During use, welding gun is fixed in the end of electric arc robot, reparation welding is carried out to part on objective table, objective table can drive part to move up and down, stable and reliable for performance, coordinate matched automatic reparation and Software of RP System, available for the wearing of metal parts, damaged or crack forming mechanism, or the electric arc accumulation mode rapid shaping of simple parts is carried out, so as to fulfill automatic repair welding or built-up welding, and the direct rapid shaping of electric arc of simple parts can be carried out.
Description
Technical field
The present invention relates to the 3D printing field based on technique for overlaying, more particularly to a kind of electric arc is repaired automatically and rapid shaping
Device.
Background technology
Quick-forming (Rapid Prototyping abbreviation RP) technology, also referred to as " increases material manufacturing technology ", is to be integrated with CAD/
The technologies such as CAM technologies, laser processing technology, Numeric Control Technology and new material are in the part prototyping process of one.
The technology obtains 3 d-dem physical model using computer aided design software, by being layered discrete and numerical control
Material heating and melting using the methods of laser beam, electric arc is successively accumulated and forms 3D solid by system of processing, it is thus achieved that
The parts of labyrinth are completed under conditions of mold and machining tool is not needed to, greatly increases the production efficiency and manufactures and is soft
Property.
The manufacturing process of RP technique is classified according to different connection modes, is mainly had bonding, sintering, photocuring and is melted
Change accumulation (welding), and the quick molding method available for metal material is only sintered at present and fusing accumulation, has succeeded in developing
Metal material RP technique selective laser sintering (SLS) technology, laser melting coating (LCF) technology, laser stack of sheets
(LOM) technology of manufacture, fused glass pellet (FDM) technology etc., since majority mainly uses laser to lead to cost of equipment for heat source
Costliness, production cost are high, although and the welding RP cost is relatively low, because its production metal forming part structure precision compared with
The reasons such as difference, surface roughness height fail to the enough attention by researcher and the producer, for current applicable cases, also
There is no the fused glass pellet of market product or the relevant device of the welding RP mode.
Therefore, a kind of electric arc reparation and rapid molding device automatically how are provided, to realize automatic repair welding or built-up welding, and energy
The direct rapid shaping of electric arc of simple parts is enough carried out, is the current technical issues that need to address of those skilled in the art.
Invention content
The object of the present invention is to provide a kind of automatic reparation of electric arc and rapid molding device, to realize automatic repair welding or heap
Weldering, and the direct rapid shaping of electric arc of simple parts can be carried out.
In order to solve the above technical problems, the present invention provides following scheme：
A kind of electric arc automatically repair and rapid molding device, including car body, electric arc robot, electric arc robot control cabinet,
Caisson, objective table and lifting gear are sealed, wherein, the sealing caisson is no head cover babinet, the electric arc robot, the electricity
Arc robot control cabinet and the sealing caisson are arranged on the car body, and the objective table is arranged on the lifting gear
On, the lifting gear is fixed on the bottom of the sealing caisson, and the lifting gear support moves the objective table in the sealing
It is moved up and down in caisson, the mechanical arm of the electric arc robot is located at the top of the objective table.
Preferably, above-mentioned car body is wheeled frame babinet.
Preferably, cooling water is provided in above-mentioned sealing caisson, the side setting of the sealing caisson is inserted there are three water pipe
Water return outlet, circulating outlet and the circulation water inlet of head, from top to bottom respectively described cooling water.
Preferably, above-mentioned lifting gear includes elevating screw, worm gear structure and motor, and the motor drives the snail
Worm and gear structure rotates, and the worm gear structure drives the liter of the elevating screw rotation realization objective table when rotating
Drop.
Preferably, above-mentioned motor is servo motor.
Preferably, the elastic rubber pipe for waterproof is arranged with outside above-mentioned elevating screw.
Preferably, the bottom of above-mentioned sealing caisson is provided with gas vent, and the gas vent is interior with the elastic rubber pipe
Portion connects.
Preferably, the bottom of above-mentioned sealing caisson is fixedly connected by ring flange with the worm and gear.
Preferably, its upper surface and the mounting platform of the electric arc robot when above-mentioned objective table is located at highest adjustable height
In same level.
Preferably, the automatic reparation of above-mentioned electric arc and rapid molding device, which is characterized in that further include and be arranged on the vehicle
Mobile power on body.
The electric arc that the invention described above is provided is repaired automatically and rapid molding device, including car body, electric arc robot, electric arc
Robot control cabinet, sealing caisson, objective table and lifting gear, wherein, the sealing caisson is no head cover babinet, the electric arc
Robot, the electric arc robot control cabinet and the sealing caisson are arranged on the car body, and the objective table is arranged on
On the lifting gear, the lifting gear is fixed on the bottom of the sealing caisson, and the lifting gear support moves the loading
Platform moves up and down in the sealing caisson, and the mechanical arm of the electric arc robot is located at the top of the objective table.In use,
Welding gun is fixed in the end of electric arc robot, reparation welding can be carried out to part on objective table, objective table can drive part to move up and down
It is dynamic.Design is simple, compact-sized, stable and reliable for performance, coordinates matched automatic reparation and Software of RP System, can be used for
The wearing of metal parts, damaged or crack forming mechanism or the electric arc accumulation mode rapid shaping for carrying out simple parts, so as to real
Now automatic repair welding or built-up welding, and the direct rapid shaping of electric arc of simple parts can be carried out.
Description of the drawings
The automatic reparation of electric arc and the structure diagram of rapid molding device that Fig. 1 is provided by the embodiment of the present invention；
The structure diagram of sealing caisson that Fig. 2 is provided by the embodiment of the present invention.
In figure 1 above -2：
Elevating screw 1, car body 2, electric arc robot 3, welding gun 4, objective table 5, sealing caisson 6, electric arc robot control cabinet
7th, master control cabinet 8, mobile power 9, elastic rubber pipe 10, worm gear mechanism 11, motor 12, water pipe plug 13.
Specific embodiment
In order to which those skilled in the art is made to more fully understand the present invention program, below in conjunction with the accompanying drawings and it is embodied
The present invention is described in further detail for mode.
It please refers to Fig.1 and electric arc that Fig. 2, Fig. 1 are provided by the embodiment of the present invention is repaired automatically and rapid molding device
Structure diagram；The structure diagram of sealing caisson that Fig. 2 is provided by the embodiment of the present invention.
Electric arc that the embodiment of the present invention is provided is repaired automatically and rapid molding device, including car body 2, electric arc robot 3,
Electric arc robot control cabinet 7, sealing caisson 6, objective table 5 and lifting gear, wherein, sealing caisson 6 is no head cover babinet, electric arc
Robot 3, electric arc robot control cabinet 7 and sealing caisson 6 are arranged on car body 2, and objective table 5 is arranged on lifting gear,
Lifting gear is fixed on the bottom of sealing caisson 6, and lifting gear support dynamic object stage 5 moves up and down in caisson 6 is sealed, electric arc machine
The mechanical arm of device people 3 is located at the top of objective table 5, that is, its welding gun 4 is located at the top of objective table 5.In use, electric arc machine
Welding gun 4 is fixed in the end of people 3, can carry out reparation welding to part on objective table 5, objective table 5 can drive part to move up and down.If
Meter is simple, compact-sized, stable and reliable for performance, coordinates matched automatic reparation and Software of RP System, available for metal
The wearing of parts, damaged or crack forming mechanism or the electric arc accumulation mode rapid shaping for carrying out simple parts, so as to fulfill from
Dynamic repair welding or built-up welding, and the direct rapid shaping of electric arc of simple parts can be carried out.
Wherein, car body 2 is wheeled frame babinet, is moved easily and simple in structure, car body 2 is arranged at this point, further including
On mobile power 9, to power supply for electrical equipment, naturally it is also possible to which direct plug-in uses.
It in order to advanced optimize said program, seals and cooling water is provided in caisson 6, the side of sealing caisson 6 is provided with
Three water pipe plugs 13, the from top to bottom respectively water return outlet of cooling water, circulating outlet and circulation water inlet.In use, it returns
The mouth of a river is connected with the water tank of external water cooling unit, is connected simultaneously with circulating outlet and circulation water inlet by other power plants
It connects, realizes the cycle of cooling water in sealing caisson 6, objective table 5, which declines, may be such that part enters cooling water cooling.Objective table 5
For the circular metal tablet of diameter 500mm, liftable displacement height is about 500mm, at work can load parts sink to sealing
In the cooling water of caisson 6.
In order to advanced optimize said program, lifting gear includes elevating screw 1, worm gear mechanism 11 and motor 12,
Motor 12 drives worm gear mechanism 11 to rotate, driving elevating screw 1 rotation realization objective table 5 when worm gear mechanism 11 rotates
Lifting, transmission more fine structure stablize, motor 12 can be servo motor.Seal caisson 6 bottom by ring flange with
Worm gear mechanism 11 is fixedly connected.
In order to advanced optimize said program, the elastic rubber pipe 10 for waterproof is arranged with outside elevating screw 1, will be lifted
Leading screw 1 is kept apart with cooling water, and elastic rubber pipe 10 can huge compression.Meanwhile the bottom for sealing caisson 6 is provided with gas vent,
Gas vent is connected with the inside of elastic rubber pipe 10, the outflow of internal gas and stream when compressing and extend for elastic rubber pipe 10
Enter.
Wherein, the mounting platform of its upper surface and electric arc robot 3 is in same when objective table 5 is located at highest adjustable height
Horizontal plane facilitates electric arc robot 3 to work.
Specifically, the object of the present invention is achieved like this：Electric arc is repaired automatically and rapidform machine is by electric arc robot
3rd, the equipment over all Integration such as objective table 5, sealing caisson 6, temperature sensor, the source of welding current (i.e. mobile power 9), master control cabinet 8
Onto a moveable carriage, switch board includes two, and one is master control cabinet 8, and one is electric arc robot control cabinet 7, master control
Cabinet 8 processed controls electric arc robot 3 also to be able to control objective table 5, temperature sensor, shifting simultaneously by electric arc robot control cabinet 7
The equipment such as power supply 9 are moved, computer, signal acquisition module, output module and control circuit, electric arc machine are integrated in master control cabinet 8
3 end of device people is equipped with welding gun 4, after reparation or simple metal component rapid shaping order is assigned, 8 Computer of master control cabinet
The equipment such as electric arc robot 3, objective table 5, temperature sensor, mobile power 9 are connected respectively by 485 serial communication modes, point
It is other to the position of electric arc robot 3 and objective table 5, speed signal, the temperature signal of temperature sensor, the source of welding current electric current with
The signals such as voltage are acquired, and the position to electric arc robot 3 and objective table 5, speed, the electric current of the source of welding current, voltage etc.
Parameter is controlled, and completes that part on objective table 5 is carried out to repair welding or rapid shaping.Specifically, can be master control cabinet 8
Computer and display screen are installed, gold is completed by equipment such as system software controls electric arc robot 3, objective table 5, the sources of welding current
Belong to parts reparation and rapid shaping operation.
Specific case used herein is expounded the principle of the present invention and embodiment, and above example is said
The bright method and its core concept for being merely used to help understand the present invention.It should be pointed out that the ordinary skill for the art
For personnel, without departing from the principle of the present invention, can also to the present invention some improvement and modification can also be carried out, these improvement
It is also fallen within the protection scope of the claims of the present invention with modification.
Claims (9)
1. a kind of electric arc is repaired automatically and rapid molding device, which is characterized in that including car body, electric arc robot, electric arc machine
People's switch board, sealing caisson, objective table and lifting gear, wherein,
The sealing caisson is no head cover babinet,
The electric arc robot, the electric arc robot control cabinet and the sealing caisson are arranged on the car body,
The objective table is arranged on the lifting gear, and the lifting gear is fixed on the bottom of the sealing caisson, described
Lifting gear support is moved the objective table and is moved up and down in the sealing caisson,
The mechanical arm of the electric arc robot is located at the top of the objective table；
It is provided with cooling water in the sealing caisson, the side setting of the sealing caisson is there are three water pipe plug, from top to bottom
Water return outlet, circulating outlet and the circulation water inlet of respectively described cooling water；
Automatic reparation and Software of RP System, the automatic reparation and rapid shaping are equipped in the electric arc robot control cabinet
Software, for the wearing of metal parts, damaged or crack forming mechanism or with electric arc accumulation mode rapid shaping parts.
2. electric arc according to claim 1 is repaired automatically and rapid molding device, which is characterized in that the car body is wheeled
Framework box body.
3. electric arc according to claim 1 is repaired automatically and rapid molding device, which is characterized in that the lifting gear packet
Elevating screw, worm gear structure and motor are included, the motor drives the worm gear structure rotation, the worm and gear knot
Structure drives the lifting of the elevating screw rotation realization objective table when rotating.
4. electric arc according to claim 3 is repaired automatically and rapid molding device, which is characterized in that the motor is servo
Motor.
5. electric arc according to claim 3 is repaired automatically and rapid molding device, which is characterized in that outside the elevating screw
It is arranged with the elastic rubber pipe for waterproof.
6. electric arc according to claim 5 is repaired automatically and rapid molding device, which is characterized in that the sealing caisson
Bottom is provided with gas vent, and the gas vent is connected with the inside of the elastic rubber pipe.
7. electric arc according to claim 3 is repaired automatically and rapid molding device, which is characterized in that the sealing caisson
Bottom is fixedly connected by ring flange with the worm and gear.
8. electric arc according to claim 1 is repaired automatically and rapid molding device, which is characterized in that the objective table is located at
Its upper surface and the mounting platform of the electric arc robot are in same level during highest adjustable height.
9. electric arc according to claim 1 is repaired automatically and rapid molding device, which is characterized in that further includes and is arranged on institute
State the mobile power on car body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610464172.3A CN105880797B (en) | 2016-06-21 | 2016-06-21 | A kind of electric arc is repaired automatically and rapid molding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610464172.3A CN105880797B (en) | 2016-06-21 | 2016-06-21 | A kind of electric arc is repaired automatically and rapid molding device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105880797A CN105880797A (en) | 2016-08-24 |
| CN105880797B true CN105880797B (en) | 2018-06-29 |
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ID=56718839
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610464172.3A Active CN105880797B (en) | 2016-06-21 | 2016-06-21 | A kind of electric arc is repaired automatically and rapid molding device |
Country Status (1)
| Country | Link |
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| CN (1) | CN105880797B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110125516A (en) * | 2019-05-24 | 2019-08-16 | 南京工程学院 | A kind of device and method of efficient increasing material manufacturing complicated inner cavity aluminum alloy junction component |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3634815B2 (en) * | 2002-04-10 | 2005-03-30 | ユタニ工業株式会社 | Wheel overlay welding method and apparatus |
| CN201214172Y (en) * | 2008-03-03 | 2009-04-01 | 南车四方机车车辆股份有限公司 | Spot welding device for rail vehicle body edge beam assembling |
| CN105414707B (en) * | 2014-09-09 | 2018-03-02 | 上海运青制版有限公司 | A kind of device for the welding of printing plate cylinder roll bending weld seam |
| CN204621417U (en) * | 2015-07-21 | 2015-09-09 | 德州学院 | A kind of multiple degrees of freedom moving automobile welding robot |
| CN204818493U (en) * | 2015-07-30 | 2015-12-02 | 江苏开源环保技术工程有限公司 | Cooling trough is used in welding of stirred tank barrel flange |
| CN205673737U (en) * | 2016-06-21 | 2016-11-09 | 广东电网有限责任公司电力科学研究院 | A kind of electric arc is repaired and rapid molding device automatically |
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| CN105880797A (en) | 2016-08-24 |
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