CN105875889A - Automatic brick tea detachment device - Google Patents
Automatic brick tea detachment device Download PDFInfo
- Publication number
- CN105875889A CN105875889A CN201610385305.8A CN201610385305A CN105875889A CN 105875889 A CN105875889 A CN 105875889A CN 201610385305 A CN201610385305 A CN 201610385305A CN 105875889 A CN105875889 A CN 105875889A
- Authority
- CN
- China
- Prior art keywords
- brick tea
- detachment device
- tea
- dicing
- automatic detachment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
Abstract
The invention discloses an automatic brick tea detachment device and relates to the field of refined processing of brick tea. The device is divided into a precrushing system and a dicing system and specifically comprises tea pushing plates, arrow type firing pins, portable arc knives, alloy saw blades, a transmission shaft, a pneumatic gate valve, a single-action spring reset air cylinder, a box body, a transmission gear, a dust collection pipe, an impact force sensor, a microwave heating box, a control cabinet and other components. The automatic brick tea detachment device is simple in structure, convenient to operate and capable of detaching brick tea into small pieces of brick tea which are convenient and easy to make, the problems that in the process when the brick tea is crushed manually, time and labor are consumed, and the brick tea is not uniform in size are solved, the device is safe to operate, high in automation degree and good in adaptability, and meanwhile secondary pollution is avoided.
Description
Technical field
The present invention relates to a kind of automatic detachment device of brick tea.
Background technology
Brick tea is pressed into brick shape also known as steam pressure tea, the raw tea smart tea after processing through external force, including black brick tea, ornamental slab for paving the floor tea, Fu-brick tea, green brick tea, Pu'er brick tea, rice brick tea etc..Owing to, in brick tea manufacturing process, brick tea internal capillary hole current lose, hole and vanes retract, and the generation of the macromole stickums such as tea polysaccharide and filling pore so that it is internal stress is incremented by camber line from outside to inside；Brick tea is formed by the tea leaf compressing of different stage simultaneously, if tea is as easy as rolling off a log makes brick tea " fatigue crack " expand to use sharp-pointed profit tool to prize, and have appearance towards brick tea in-house development, and thus cause the brick tea pried open not of uniform size, brick tea entirety is layered and irregular obscission occurs.Additionally, manually sled tea process easily pollutes Folium Camelliae sinensis, tea block size differs and also makes tea ratio not controlled very well, affects mouthfeel.
The present invention develops a kind of automatic detachment device of brick tea, use microwave heating principle fast softening brick tea, brick tea internal stress is reduced by external impacts, then through dicing device, brick tea is broken into the neat and well spaced fritter of convenient easily bubble, solve in the artificial split process of brick tea, waste time and energy, the unequal problem of size.
Summary of the invention
The present invention provides a kind of automatic detachment device of brick tea, and one of its purpose reduces brick tea internal stress exactly, and then is fabricated to tea fourth, tea block；Adopted the following technical scheme that to realize foregoing invention purpose.
A kind of automatic detachment device of brick tea, comprises and pushes away tea plate, placed arrow type striker, portable curved knife, alloy saw blade, power transmission shaft, Pneumatic gate valve (built in shock force transducer), single-acting spring reset cylinder, casing, travelling gear, dust collection pipe, microwave heating box, the parts such as control chamber, described push away tea plate, placed arrow type striker, Pneumatic gate valve, single-acting spring reset cylinder, microwave heating box constitutes precrushing system.
In described precrushing system, placed arrow type striker group is that vertical line formula is fixing by four groups of alloy arrows to be connected on riser, controls location by a single-acting spring reset cylinder, and connected mode is that indirect type bolt is fastenedly connected；The described tea plate that pushes away is rustless steel porous plate, and placed arrow type striker crosses wherein, controls location by double acting compensating cylinder, and connected mode is that indirect type bolt is fastenedly connected；Described Pneumatic gate valve, built in shock force transducer, sensor uses dynamic Quartz Force Sensor, and Pneumatic gate valve is made up of special baffle plate and framework, built-in elastic pad, controls to open and close by cylinder, and described microwave heating box is arranged in precrushing system；Described dicing in system, saw blade cutter tooth uses high hardness alloy steel to make, and totally 12 groups, is fixed on power transmission shaft by draw-in groove and elastic circlip；Described cambered blade uses high-hardness stainless steel to make, and totally 11 groups, is distributed on serrated face, is bolted connection with bracing frame, and bracing frame is rigidly connected with power transmission shaft；Described dust collection pipe is installed and above sawtooth and at tea outlet, uses PVC wired hose to make；Described precrushing system uses PLC centralized control system, it is achieved the production automation, safer.
Accompanying drawing explanation
Accompanying drawing 1: embodiment of the present invention structural representation；In figure: 1, push away tea plate；2, placed arrow type striker group；3, portable curved knife group；4, alloy saw blade；5, power transmission shaft；6, Pneumatic gate valve (built in shock force transducer)；7, single-acting spring reset cylinder 8, casing；9, travelling gear；10, dust collection pipe；11, control chamber.
Accompanying drawing 2: the present invention dices sawtooth assembled arrangement structural representation.
Accompanying drawing 3: curved knife group of the present invention and supporting construction structure chart.
Detailed description of the invention
With embodiment, invention is described in detail below in conjunction with the accompanying drawings:
1, equipment assembles and makes
Make the automatic detachment device of brick tea, first make that to push away tea plate (1), placed arrow type striker group (2), portable curved knife group (3), casing (8), power transmission shaft (5), travelling gear (9) assembled as shown in the drawings, Pneumatic gate valve (6) is welded in casing (8), single-acting spring reset cylinder (7) is arranged in neighbouring suitable form, and system driving device of dicing is that motor reducer is direct-connected by flanged joint with final drive shaft；Dust collection pipe (10) is arranged at alloy saw blade (4) top and tea outlet, is connected with dust arrester installation in workshop；Microwave heating box uses customization cabinet type microwave to add hot tank (12) and installs and in precrushing system；
2, test-run a machine enters brick tea continuously
Put into brick tea, during looking first at placed arrow type striker group (2) insertion brick tea, if whether center line aligns deviation occurs, adjust striker lateral displacement, and record in time；Secondly when brick tea impact is to Pneumatic gate valve (6), whether tea body ruptures, and by adjusting placed arrow type striker group (2) moving displacement and correction shock sensors, accurately finds out suitable parameter, and record；Then enter, when brick tea, system of dicing, observe alloy saw blade (4) and contact situation with brick tea, if there is putty phenomenon, adjust saw blade quantity and output shaft rotating speed in time, accurately search suitable parts configuration, and record；Equipment preliminary debugging carries out PLC programming after completing, it is achieved the delays time to control of system operation and sequential control；
3, sampling is weighed, and profile is measured, and compares
By the tea fourth prepared, tea block, weighing, overall dimensions is the most homogeneous, and record.Eventually through field observation and experimental record, find that tea fourth profile is consistent with expection, sub-circular, comparing (error rate is less than 5g/100 block) after weighing, in equipment running process, fault rate is almost 0, and cutter tooth, the edge of a knife are almost without abrasion, and more save time (being more than 40 times of the artificial used time), a whole set of decorum configuration dust collecting system, meets country's cleanly production demand, safer.
Claims (9)
1. the automatic detachment device of brick tea, it is characterized in that device is made up of precrushing system, system of dicing and control chamber (11), wherein precrushing system by pushing away tea plate (1), placed arrow type striker group (2), Pneumatic gate valve (6), single-acting spring reset cylinder (7), microwave heating machine (12) form, system of dicing is made up of alloy saw blade (4), portable curved knife group (3), power transmission shaft (final drive shaft and counter drive shaft) (5), travelling gear (main drive gear and auxiliary driving gear) (9), dust collection pipe (10).
2., according to the automatic detachment device of a kind of brick tea described in claims 1, it is characterised in that placed arrow type striker group (2) in precrushing system is welded on riser by four groups of alloy arrows, control location by single-acting spring reset cylinder (7).
3., according to the automatic detachment device of a kind of brick tea described in claims 1, it is characterised in that pushing away tea plate (1) is porous plate, and placed arrow type striker (2) crosses wherein, control location by two single-actings spring reset cylinder (7).
4. according to the automatic detachment device of a kind of brick tea described in claims 1, it is characterized in that the Pneumatic gate valve in precrushing system (6) is made up of a block plate and framework, built-in Rectangular Elastic rubber blanket, controls to open and close by single-acting spring reset cylinder.
5. according to the automatic detachment device of a kind of brick tea described in claims 1, it is characterised in that the alloy saw blade (4) in system of dicing uses high hardness alloy steel to make cutter tooth, totally 12 groups, is fixed on power transmission shaft (5) by draw-in groove and jump ring.
6. according to the automatic detachment device of a kind of brick tea described in claims 1, it is characterized in that the portable curved knife group (3) in the system of dicing uses high-hardness stainless steel to make, totally 11 groups, be distributed on serrated face, being bolted connection with bracing frame, bracing frame is rigidly connected with power transmission shaft.
7. according to the automatic detachment device of a kind of brick tea described in claims 1, it is characterised in that the power transmission shaft in system (5) of dicing is divided into final drive shaft and counter drive shaft, using alloy pipe to make, axle two ends use ball bearing to be rigidly connected with casing (8).
8. according to the automatic detachment device of a kind of brick tea described in claims 1, it is characterised in that the travelling gear in system (9) of dicing is divided into main drive gear and auxiliary driving gear, and actuation types is open type spur gear transmission, and gear ratio is (0.7-1.3).
9., according to the automatic detachment device of a kind of brick tea described in claims 1, it is characterised in that the dust collection pipe in system (10) of dicing is installed on above sawtooth and at tea outlet, use PVC wired hose to make.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610385305.8A CN105875889B (en) | 2016-06-03 | 2016-06-03 | Automatic brick tea splitting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610385305.8A CN105875889B (en) | 2016-06-03 | 2016-06-03 | Automatic brick tea splitting device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105875889A true CN105875889A (en) | 2016-08-24 |
| CN105875889B CN105875889B (en) | 2020-02-14 |
Family
ID=56710114
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610385305.8A Active CN105875889B (en) | 2016-06-03 | 2016-06-03 | Automatic brick tea splitting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105875889B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107310769A (en) * | 2017-06-30 | 2017-11-03 | 安徽省天山茶业有限公司 | A kind of brown sugar ginger tea quick baling press |
| CN114976530A (en) * | 2022-06-22 | 2022-08-30 | 中国电子科技集团公司第十三研究所 | Integrative welding jig of many radio frequency connectors |
| CN114976530B (en) * | 2022-06-22 | 2024-04-26 | 中国电子科技集团公司第十三研究所 | Integrated welding fixture for multiple radio frequency connectors |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87212553U (en) * | 1987-12-05 | 1988-10-26 | 张万荣 | Cutting machine for rice seedling transplating |
| CN204259735U (en) * | 2014-11-16 | 2015-04-15 | 羊楼洞茶业股份有限公司 | Multifunctional tea brick producing machine |
| CN205250263U (en) * | 2015-12-02 | 2016-05-25 | 湖北和合永安农业发展有限公司 | Cutting device with green brick tea extrusion molding system |
-
2016
- 2016-06-03 CN CN201610385305.8A patent/CN105875889B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87212553U (en) * | 1987-12-05 | 1988-10-26 | 张万荣 | Cutting machine for rice seedling transplating |
| CN204259735U (en) * | 2014-11-16 | 2015-04-15 | 羊楼洞茶业股份有限公司 | Multifunctional tea brick producing machine |
| CN205250263U (en) * | 2015-12-02 | 2016-05-25 | 湖北和合永安农业发展有限公司 | Cutting device with green brick tea extrusion molding system |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107310769A (en) * | 2017-06-30 | 2017-11-03 | 安徽省天山茶业有限公司 | A kind of brown sugar ginger tea quick baling press |
| CN107310769B (en) * | 2017-06-30 | 2019-05-21 | 安徽省天山茶业有限公司 | A kind of brown sugar ginger tea quick baling press |
| CN114976530A (en) * | 2022-06-22 | 2022-08-30 | 中国电子科技集团公司第十三研究所 | Integrative welding jig of many radio frequency connectors |
| CN114976530B (en) * | 2022-06-22 | 2024-04-26 | 中国电子科技集团公司第十三研究所 | Integrated welding fixture for multiple radio frequency connectors |
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| Publication number | Publication date |
|---|---|
| CN105875889B (en) | 2020-02-14 |
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