CN105863083B - A kind of inorganic heat insulation wall - Google Patents

A kind of inorganic heat insulation wall Download PDF

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Publication number
CN105863083B
CN105863083B CN201610205930.XA CN201610205930A CN105863083B CN 105863083 B CN105863083 B CN 105863083B CN 201610205930 A CN201610205930 A CN 201610205930A CN 105863083 B CN105863083 B CN 105863083B
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heat insulation
inorganic heat
mortar
layer
wall
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CN201610205930.XA
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CN105863083A (en
Inventor
程晓峰
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Huangshan Ruisheng New Material Technology Co Ltd
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Huangshan Ruisheng New Material Technology Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/762Exterior insulation of exterior walls
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/24Structural elements or technologies for improving thermal insulation
    • Y02A30/244Structural elements or technologies for improving thermal insulation using natural or recycled building materials, e.g. straw, wool, clay or used tires

Abstract

The invention discloses a kind of inorganic heat insulation wall, including wall, and boundary layer, heat-insulation layer, anti-cracking protective layer and finish coat are outwards set gradually from wall outer wall;Boundary layer is made up of boundary mortar, and heat-insulation layer is made up of inorganic heat insulation mortar, and anti-cracking protective layer is made up of anticracking grout.The present invention can effectively solve the problem that existing heat-preserving wall, and performance is not good enough in every respect, it is impossible to the problem of meeting the market demand.

Description

A kind of inorganic heat insulation wall
Technical field
Invention is related to a kind of inorganic heat insulation wall.
Background technology
In recent years, China had constructed the external thermal insulation system of enormous amount, wherein based on organic insulation material, from building Build and achieve certain achievement from the aspect of saving.But the fire of the thing followed in rapid succession has beaten alarm bell to people, Thus Building Fire Protection, the fire safety problem of particularly external wall outer insulation are paid much attention to.In September, 2009, the Ministry of Public Security, house and city The Ministry of Construction of township is in issue《Civil buildings outer heat preservation system and decoration of exterior wall fire prevention temporary provisions》([2009] No. 46).2011 March 14, the Fire-Fighting Bureau under the Ministry of Public Security issues again《On further clear and definite civil buildings insulation material fire supervision management about wanting The notice asked》.Notice request " before new standard issue, performs as strict as possible《Civil buildings outer heat preservation system and decoration of exterior wall fire prevention are temporary Professional etiquette is determined》(the logical word [2009] 46 of public affairs) Article 2 regulation, civil buildings heat insulating material for external use material of the combustibility for A levels Material ".
The mandatory provisions of these files so that the use of organic insulation material is greatly constrained.Thus, the side of people one Face begins look for, develops the insulation material that can reach inorganic non-ignitable performance requirement, and on the other hand, people are to the energy applied in the past The external thermal insulation system for enough reaching A level incombustible materials carries out further development and application.In the previous case, outside rock cotton board Wall outer heat preservation system technology is arisen at the historic moment, and is widely applied rapidly, occupies a certain amount of market share.In latter event Under, the building heat-insulating mortar external thermal insulation system for having had certain application and the market share in the past obtains further Using the market share occupied increases rapidly.
On January 20th, 2013, house and town and country construction portion issue《On carrying out State Council on strengthening and improvement disappears The notice of the opinion of anti-work》, it is specified that " combustibility of civil buildings heat insulating material for external is preferably A levels, and not lower than B2 levels ". Although combustibility reaches the insulation materials of B2 levels and is applied to wall face since so, due to many fire departments in the localities Do not decontroled in terms of final acceptance of construction, it is thus possible to which reaching the non-ignitable external-wall heat-insulation material of A levels still has very big application Market.
The content of the invention
The purpose of invention is to provide a kind of inorganic heat insulation wall, and solving existing heat-preserving wall, performance is inadequate in every respect It is good, it is impossible to the problem of meeting the market demand.
Technical scheme is used by invention solves its technical problem:A kind of inorganic heat insulation wall, including wall, from wall Outer wall outwards sets gradually boundary layer, heat-insulation layer, anti-cracking protective layer and finish coat;Boundary layer is made up of boundary mortar, heat-insulation layer It is made up of inorganic heat insulation mortar, anti-cracking protective layer is made up of anticracking grout;
The component of the boundary mortar includes by mass percentage:Binder materials 45~50%, finished sand 47~52%, increase Thick dose 0.5~1.5%, polymer dispersion powder 1.5~2.5%;
The component of the inorganic heat insulation mortar includes by mass percentage:Binder materials 48~52%, mineral additive 4~ 6%, sticking enhancing water-loss reducer 0.5~1.5%, macromolecule reinforcing agent 0.25%, chopped strand 0.5~1%, expanded and vitrified small ball 40~ 45%;
The component of the anticracking grout is by mass percentage:Binder materials 38~42%, mineral additive 4~6%, increase Thick dose 2~2.5%, finished product sand 45~55%, chopped strand 0.5~1%, polymer dispersion powder 1.5~2.5%.
Preferably, binder materials be portland cement and gypsum in it is one or two kinds of, gypsum be alpha-semi water plaster stone, β- One or more in semi-hydrated gypsum and natural plaster of Paris.
Preferably, the mesh number of finished sand is 40 mesh.
Preferably, thickener is polyacrylamide.
Preferably, polymer dispersion powder is watt gram redispersable latex powder, and polymer dispersion powder is watt gram redispersible breast Polymer dispersion powder in rubber powder, wherein anticracking grout and boundary mortar is the SWF-04 of Shanxi Sanwei Group Co., Ltd. Type latex powder, the polymer dispersion powder in thermal insulation mortar is SWF-05 type latex powders.
Preferably, sticking enhancing water-loss reducer is hydroxymethyl cellulose.
Preferably, macromolecule reinforcing agent selects chopped fiber polypropylene fibre.
Preferably, chopped strand is polypropylene fibre.
In order to improve cracking resistance protection effect, alkaline-resisting grid cloth or hot-galvanized steel silk screen is provided with anti-cracking protective layer.
In order that electrodeless heat-insulating wall structure it is more reasonable, insulation and various aspects of performance it is more preferable, boundary layer, heat-insulation layer, Thickness ratio between anti-cracking protective layer and finish coat is 1:4:2:3.
The beneficial effect of invention:Boundary mortar, inorganic heat insulation mortar, the functional effect of anticracking grout in every respect being related to More preferably, while for the relatively existing heat-preserving wall of the heat-preserving wall, advantage is had more in each side's effect and reasonable structure.
Below with reference to drawings and examples, the present invention is described in detail.
Brief description of the drawings
Fig. 1 is the structural representation of invention.
Embodiment
Embodiment 1, a kind of inorganic heat insulation wall as shown in Figure 1, including wall 1, outwards set gradually from the outer wall of wall 1 Boundary layer 2, heat-insulation layer 3, anti-cracking protective layer 4 and finish coat 5;Boundary layer 2 is made up of boundary mortar, and heat-insulation layer 3 is by inorganic heat preservation Mortar is formed, and anti-cracking protective layer 4 is made up of anticracking grout;
The component of the boundary mortar includes by mass percentage:Binder materials 50%, finished sand 47%, thickener 0.5%, polymer dispersion powder 2.5%;
The component of the inorganic heat insulation mortar includes by mass percentage:Binder materials 50%, mineral additive 5%, increase Viscous water-loss reducer 1.5%, macromolecule reinforcing agent 0.5%, chopped strand 0.5%, expanded and vitrified small ball 42.5%;
The component of the anticracking grout is by mass percentage:Binder materials 40%, mineral additive 5%, thickener 2.25%, finished product sand 50%, chopped strand 0.75%, polymer dispersion powder 2%.
Embodiment 2, a kind of inorganic heat insulation wall, including wall 1, outwards set gradually boundary layer 2 from the outer wall of wall 1, protect Warm layer 3, anti-cracking protective layer 4 and finish coat 5;Boundary layer 2 is made up of boundary mortar, and heat-insulation layer 3 is made up of inorganic heat insulation mortar, is resisted Overcoat 4 is split to be made up of anticracking grout;
The component of the boundary mortar includes by mass percentage:Binder materials 45%, finished sand 52%, thickener 1.5%, polymer dispersion powder 1.5%;
The component of the inorganic heat insulation mortar includes by mass percentage:Binder materials 52%, mineral additive 6%, increase Viscous water-loss reducer 1, macromolecule reinforcing agent 0.25%, chopped strand 0.75%, expanded and vitrified small ball 40%;
The component of the anticracking grout is by mass percentage:Binder materials 38%, mineral additive 4%, thickener 2.5%, finished product sand 52%, chopped strand 1%, polymer dispersion powder 2.5%.
Embodiment 3, a kind of inorganic heat insulation wall, including wall 1, outwards set gradually boundary layer 2 from the outer wall of wall 1, protect Warm layer 3, anti-cracking protective layer 4 and finish coat 5;Boundary layer 2 is made up of boundary mortar, and heat-insulation layer 3 is made up of inorganic heat insulation mortar, is resisted Overcoat 4 is split to be made up of anticracking grout;
The component of the boundary mortar includes by mass percentage:Binder materials 47%, finished sand 50%, thickener 1%, Polymer dispersion powder 2%;
The component of the inorganic heat insulation mortar includes by mass percentage:Binder materials 48%, mineral additive 4%, increase Viscous water-loss reducer 0.5%, macromolecule reinforcing agent 1.5%, chopped strand 1%, expanded and vitrified small ball 45%;
The component of the anticracking grout is by mass percentage:Binder materials 42%, mineral additive 6%, thickener 2%, finished product sand 48%, chopped strand 0.5%, polymer dispersion powder 1.5%.
Embodiment 4, based on the inorganic heat insulation wall described in embodiment 1 to 3, glue gel material is portland cement and gypsum In it is one or two kinds of, gypsum be alpha-semi water plaster stone, β-semi-hydrated gypsum and natural plaster of Paris in one or more.Into The mesh number of product sand is 40 mesh.Thickener is polyacrylamide.Polymer dispersion powder is watt gram redispersable latex powder.Viscosify water conservation Agent is hydroxymethyl cellulose.Macromolecule reinforcing agent selects chopped fiber polypropylene fibre.Chopped strand is polypropylene fibre.Cracking resistance is prevented Alkaline-resisting grid cloth 6 or hot-galvanized steel silk screen are provided with sheath 4.Boundary layer 2, heat-insulation layer 3, anti-cracking protective layer 4 and finish coat 5 four Thickness ratio between person is 1:4:2:3.
Cementing material of the cement as inorganic heat insulation mortar, its 28d intensity should be not less than 32.5MPa, i.e. strength grade not 32.5 grades should be less than.My company uses the 32.5 grade composite silicate cement that Tongling Conch Cement Co., Ltd produces, product It is of fine quality good, dependable performance.
3 days compression strength of the cement reach 18.5MPa;Compression strength reaches 138.1MPa within 28 days;3 days rupture strengths Reach 4.0MPa;Rupture strength reaches 7.4MPa within 28 days.
Redispersable latex powder is spiked into inorganic heat insulation mortar, boundary mortar, anticracking grout, can play two kinds of works With first, the surfactant residued in latex powder can play strong water-reduction, because of the ratio of mud of reduction mortar Improve intensity;Second, latex powder can make up the microdefect in Behavior of Hardened Cement Paste and improve the toughness and bond strength of mortar.Production In use Shanxi Sanwei Group Co., Ltd. SWF-04 types latex powder (be used for produce anticracking grout and interface sand Slurry) and SWF-05 types latex powder (being used to produce thermal insulation mortar), its technical performance is as shown in Table 1 and Table 2.
The technical performance of the three-dimensional company SWF-04 type latex powders of table 1
The technical performance of the three-dimensional company SWF-05 type latex powders of table 2
Certain technical economic benefit can be obtained using flyash.First, flyash can improve the intensity of product, energy Enough improve the mineral structure in cement-based material, improve compactness.Flyash can also improve the workability of thermal insulation mortar, make Fabulous workability is presented in mortar.Secondly, the cost of flyash is very low, even if I grade of commercial fly ashes of packing good, price It is more much lower than the price of cement yuan one ton only more than 100, it may be substituted for part of cement.
The maximum performance advantage that flyash is applied in cement-based material also resides in its later stage hydrating capacity.This can either The intensity of cement-based material is improved, and can enough improves the mineral structure in cement-based material, improves frost-proof test.Flyash In the rear age of hydrated cementitious, start aquation under the excitation of calcium hydroxide caused by hydrated cementitious, due at this moment cement Sufficient aquation has been carried out, in the structure there is a large amount of capillary porosities, the hydrated product of flyash being capable of blockage structure In these capillary porosities, improve the density of flue structure.
Thus, it can increase Slurry transport using flyash in the production of inorganic building heat-insulating mortar, improve the sum of slurry Yi Xing, the dry density of thermal insulation mortar is reduced, make that the structure of thermal insulation mortar is more closely knit, and intensity is higher.On the contrary, if not use Flyash, but improve the workability of mortar mixture by increasing cement consumption, then it can increase the dry density of product, reduce The thermal property of thermal insulation mortar.
The dry ash discharge in power plant is used in the present invention, product quality is I grade.Performance meets standard GB/T/T 1596—1991《Regulation for the flyash in cement and concrete》Requirement.
The middle flyash used is the commercial fly ashes of Mount Huang Xin Tai industrial and trading companies supply in the present invention, what supplier provided Jiujiang utilization of fly ash Co., Ltd is 3.68% to the testing result of the flyash loss on ignition.
Expanded and vitrified small ball is a kind of new inorganic lightweight aggregate and heat-insulating material, its particle in irregular spherical, its Inside is porous cavity structure, and appearance face closure, smooth, have light, adiabatic, fire prevention, high temperature resistant, it is ageing-resistant, absorb water The low excellent properties of rate.Expanded and vitrified small ball is the main body insulation material of expanded and vitrified small ball inorganic heat insulation mortar, and its performance is straight Connect the product quality for being related to expanded and vitrified small ball inorganic heat insulation mortar, including physical mechanics intensity, dry density and insulation Performance.Thus, it should be noted that using quality product.
The expanded and vitrified small ball used in the present invention is the product of District, Xinyang Area, Henan Province Hua Xin building materials Co., Ltd, is using coal gas The product of heat-supply type glass bead puffing furnace production.Its bulking process is reliable, and product quality is stable.The glass bead product belongs to In the market mass ratio is preferable, and price is somewhat higher.The performance of the expanded and vitrified small ball is as shown in table 3.
The technical performance of the expanded and vitrified small ball of table 3
Opened and fed intake due to methyl.Polypropylene fibre is difficult to disperse, and special measure can be taken to handle when feeding intake, help its point Dissipate.The quantity such as cellulose ether, flyash, polypropylene fibre, some additives and latex powder are small, it should when feeding intake and cement Fork.
After cement and methyl cellulose ether, flyash, polypropylene fibre, additive, latex powder etc. are well mixed, input Glass bead is uniformly mixed, and obtains finished product expanded and vitrified small ball inorganic heat insulation mortar.
Boundary mortar, the production process of anticracking grout are substantially similar.In process of production it should also be noted that first opening dust removal machine Switch, carry out dedusting.
The comparison of the performance of inorganic heat insulation wall of the present invention and the performance of existing heat-preserving wall is shown in Table 4.
4 inorganic heat insulation wall performances of table are compared with the prior art
Inorganic heat insulation mortar performance of the present invention is shown in Table 5 compared with the prior art.
5 inorganic heat insulation mortar of the present invention of table is compared with the prior art
The performance of boundary mortar performance External Thermal Insulation Composite Systems can produce material impact, should also pay close attention, Boundary mortar performance of the present invention is very excellent.The comparison of boundary mortar performance disclosed by the invention and existing product referring to Table 6.
The boundary mortar performance of the present invention of table 6 and the comparison of existing advanced product
The comparison of the performance and existing product performance level of anticracking grout of the present invention refers to table 7.
The comparison of the anticracking grout performance of the present invention of table 7 and existing product

Claims (9)

  1. A kind of 1. inorganic heat insulation wall, it is characterised in that:Including wall (1), from wall (1), outer wall outwards sets gradually boundary layer (2), heat-insulation layer (3), anti-cracking protective layer (4) and finish coat (5);Boundary layer (2) is made up of boundary mortar, and heat-insulation layer (3) is by nothing Machine thermal insulation mortar is formed, and anti-cracking protective layer (4) is made up of anticracking grout;
    The component of the boundary mortar includes by mass percentage:Binder materials 45~50%, finished sand 47~52%, thickener 0.5~1.5%, polymer dispersion powder 1.5~2.5%;
    The component of the inorganic heat insulation mortar includes by mass percentage:Binder materials 48~52%, mineral additive 4~6%, Sticking enhancing water-loss reducer 0.5~1.5%, macromolecule reinforcing agent 0.25%, chopped strand 0.5~1%, expanded and vitrified small ball 40~ 45%;
    The component of the anticracking grout is by mass percentage:Binder materials 38~42%, mineral additive 4~6%, thickener 2~2.5%, finished product sand 45~55%, chopped strand 0.5~1%, polymer dispersion powder 1.5~2.5%;
    Binder materials be portland cement and gypsum in it is one or two kinds of, gypsum be alpha-semi water plaster stone, β-semi-hydrated gypsum and One or more in natural plaster of Paris.
  2. 2. inorganic heat insulation wall according to claim 1, it is characterised in that:The mesh number of finished sand is 40 mesh.
  3. 3. inorganic heat insulation wall according to claim 1, it is characterised in that:Thickener is polyacrylamide.
  4. 4. inorganic heat insulation wall according to claim 1, it is characterised in that:Polymer dispersion powder is watt gram redispersible breast Polymer dispersion powder in rubber powder, wherein anticracking grout and boundary mortar is the SWF-04 of Shanxi Sanwei Group Co., Ltd. Type latex powder, the polymer dispersion powder in thermal insulation mortar is SWF-05 type latex powders.
  5. 5. inorganic heat insulation wall according to claim 1, it is characterised in that:Sticking enhancing water-loss reducer is hydroxymethyl cellulose.
  6. 6. inorganic heat insulation wall according to claim 1, it is characterised in that:Macromolecule reinforcing agent selects chopped fiber polypropylene Fiber.
  7. 7. inorganic heat insulation wall according to claim 1, it is characterised in that:Chopped strand is polypropylene fibre.
  8. 8. according to the inorganic heat insulation wall described in claim 1 to 7 any one, it is characterised in that:Set in anti-cracking protective layer (4) It is equipped with alkaline-resisting grid cloth or hot-galvanized steel silk screen.
  9. 9. according to the inorganic heat insulation wall described in claim 1 to 7 any one, it is characterised in that:Boundary layer (2), heat-insulation layer (3), the Thickness ratio between anti-cracking protective layer (4) and finish coat (5) four is 1:4:2:3.
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Publication number Priority date Publication date Assignee Title
CN106630900A (en) * 2016-11-14 2017-05-10 浙江瑞高绿建科技有限公司 Gypsum-based self-leveling interior finishing mortar and a producing method thereof
CN106904922A (en) * 2017-02-18 2017-06-30 四川华邦保和涂料有限公司 A kind of preparation method of ardealite base exterior wall internal insulation anticracking grout
CN106866072A (en) * 2017-02-22 2017-06-20 南阳市东远科技有限公司 A kind of exterior wall inorganic heat insulation material system
CN108018955A (en) * 2017-10-31 2018-05-11 上海宇培特种建材有限公司 Composite thermal insulation system inside and outside wall
CN111170698B (en) * 2020-01-20 2021-02-09 河北安恕朗晴环保设备有限公司 Regenerated glass fiber reinforced plastic anti-crack thermal insulation mortar and preparation and construction methods thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101172829A (en) * 2007-10-22 2008-05-07 王建国 Bi-component inorganic heat-insulating mortar, heat preserving system and construction method thereof
CN201241441Y (en) * 2008-06-24 2009-05-20 杭州百安居建筑科技有限公司 External heat preservation veneer of polymer inorganic heat-insulating mortar exterior wall
CN203096965U (en) * 2013-02-01 2013-07-31 福建省创益建材科技有限公司 Vitrified micro ball inorganic heat-preserving mortar system
CN103850362A (en) * 2014-01-15 2014-06-11 湖北天泉新型建筑材料有限公司 GHB (Glazed Hollow Bead) heat preservation and heat insulation building wall body and construction technology
CN105155696A (en) * 2015-08-07 2015-12-16 胡泉 Energy-saving self-insulation wall and construction process

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