CN105856239A - Three-core eight-axle tracked high-speed natural gas pipeline robot control system - Google Patents
Three-core eight-axle tracked high-speed natural gas pipeline robot control system Download PDFInfo
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- CN105856239A CN105856239A CN201610406271.6A CN201610406271A CN105856239A CN 105856239 A CN105856239 A CN 105856239A CN 201610406271 A CN201610406271 A CN 201610406271A CN 105856239 A CN105856239 A CN 105856239A
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
- B25J9/1602—Programme controls characterised by the control system, structure, architecture
- B25J9/161—Hardware, e.g. neural networks, fuzzy logic, interfaces, processor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J5/00—Manipulators mounted on wheels or on carriages
- B25J5/005—Manipulators mounted on wheels or on carriages mounted on endless tracks or belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
- B25J9/1694—Programme controls characterised by use of sensors other than normal servo-feedback from position, speed or acceleration sensors, perception control, multi-sensor controlled systems, sensor fusion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
- B25J9/1694—Programme controls characterised by use of sensors other than normal servo-feedback from position, speed or acceleration sensors, perception control, multi-sensor controlled systems, sensor fusion
- B25J9/1697—Vision controlled systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/26—Pigs or moles, i.e. devices movable in a pipe or conduit with or without self-contained propulsion means
- F16L55/28—Constructional aspects
- F16L55/30—Constructional aspects of the propulsion means, e.g. towed by cables
- F16L55/32—Constructional aspects of the propulsion means, e.g. towed by cables being self-contained
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D1/00—Control of position, course, altitude or attitude of land, water, air or space vehicles, e.g. using automatic pilots
- G05D1/02—Control of position or course in two dimensions
- G05D1/021—Control of position or course in two dimensions specially adapted to land vehicles
- G05D1/0231—Control of position or course in two dimensions specially adapted to land vehicles using optical position detecting means
- G05D1/0246—Control of position or course in two dimensions specially adapted to land vehicles using optical position detecting means using a video camera in combination with image processing means
- G05D1/0248—Control of position or course in two dimensions specially adapted to land vehicles using optical position detecting means using a video camera in combination with image processing means in combination with a laser
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D1/00—Control of position, course, altitude or attitude of land, water, air or space vehicles, e.g. using automatic pilots
- G05D1/02—Control of position or course in two dimensions
- G05D1/021—Control of position or course in two dimensions specially adapted to land vehicles
- G05D1/0259—Control of position or course in two dimensions specially adapted to land vehicles using magnetic or electromagnetic means
- G05D1/0263—Control of position or course in two dimensions specially adapted to land vehicles using magnetic or electromagnetic means using magnetic strips
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L2101/00—Uses or applications of pigs or moles
- F16L2101/30—Inspecting, measuring or testing
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Automation & Control Theory (AREA)
- General Engineering & Computer Science (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Combustion & Propulsion (AREA)
- Remote Sensing (AREA)
- Chemical & Material Sciences (AREA)
- Radar, Positioning & Navigation (AREA)
- Aviation & Aerospace Engineering (AREA)
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Abstract
The invention discloses a three-core eight-axle tracked high-speed natural gas pipeline robot control system. A three-core controller is adopted and comprises an ARM, an FPGA (field programmable gate array) and a DSP (digital signal processor) in communication connection through a wireless device. The ARM and the FPGA respectively send a first control signal, a second control signal, a third control signal, a fourth control signal, a fifth control signal, a sixth control signal, a seventh control signal and an eighth control signal to respectively control signal synthesis of a permanent magnet synchronous motor X, a permanent magnet synchronous motor Y, a permanent magnet synchronous motor Z, a permanent magnet synchronous motor R, a permanent magnet synchronous motor U, a permanent magnet synchronous motor W, a permanent magnet synchronous motor J and a permanent magnet synchronous motor K prior to controlling of pipeline robot motions. By the three-core eight-axle tracked high-speed natural gas pipeline robot control system, the ARM is relieved from complex operations, real-time position acquisition of the eight-axis three-phase permanent magnet synchronous motors is realized, DSP interruption is responded, and data communication and real-time signal storage are realized.
Description
Technical field
The present invention relates to the field of large-scale pipeline robot, particularly relate to a kind of three core eight axle caterpillar type high-speed natural gas line robot control systems.
Background technology
The pumped (conveying) medium of natural gas line belongs to material inflammable, explosive, the impurity such as the hydrogen sulfide contained in medium, carbon dioxide, free water, dust, makes the pipeline laid be in inside and outside etching condition, and the most internal congestion situations that can produce occurs.Adding the factors such as environment, geology, meteorology and hydrological disaster, tubing and design defect, operational error or even artificial destruction, the safety of pipeline is threatened by many factors.
On June 4th, 1989, one gas pipeline of the former Soviet Union leaks, and when two row pass through in the railway line to running a train outside distance leakage point 1 kilometer, train friction produces spark and causes the natural-gas blast of leakage, causing people more than 600 dead, hundreds of hectares of forests are burnt；In August, 2000, the gas pipeline generation gas explosion of one the 720 mm bore in the southeast, New Mexico, causing fights the most greatly at least causes 10 people dead, place beyond more than 30 kilometers can see that huge fireball rushes to sky, and after blast, ground leaves long 25m, the hollow place of deep 6m together；The oil and gas pipeline of China the most repeatedly has an accident, and the accident such as pipeline generation explosion, leakage, stopping transportation not only causes huge property loss, and jeopardizes ecological environment.
Pipe robot is that one can be carried one or more sensors and operation machinery along pipe interior or outside walking automatically, or complete the electro-mechanical system of a series of pipeline operations under the control of operating personnel under computer controlled automatic.The research of pipe robot starts from eighties of last century the forties, to the seventies due to microelectric technique, computer technology, the development and progress of automatic technology, external pipeline robot technique has obtained fast development the beginning of the nineties, have developed many experimental prototypes, and achieve substantial amounts of achievement in research.
Patrol and examine natural gas line with pipe robot, be possible not only to improve the efficiency of pipe detection, and for improving working conditions, reduce labor intensity, improve operating efficiency, reduce operating cost, guarantee personal safety and suffer from highly important meaning.But domestic the most not using pipe robot to patrol and examine natural gas line, natural gas line blast happens occasionally, and causes huge economic loss and environmental pollution.
One practical natural gas tube pipeline robot must possess following components:
1) image capturing system: image capturing system is it appeared that produced problem in pipeline, it is possible to provides pipeline impaired and congestion situations for staff, provides reliable basis for changing pipeline or cleaning pipeline；
2) damage acquisition system: damage acquisition system can find the abnormal conditions that pipe-line system outer wall occurs in time, it is to avoid pipeline and long-term breakage causes anti-pressure ability to weaken, ultimately result in natural gas and reveal in a large number and produce explosion accident generation；
3) humidity detection and obturator detect: if humidity is excessive, the pumped (conveying) medium of natural gas line is easily formed corrosive pipeline, and moieties can pile up generation congestion situations simultaneously；
4) motor: actuating motor is that the power of pipe robot implements parts, and it converts the energy of power supply in real time, performs the robot relevant walking motion in natural gas line according to the instruction of pipe robot microprocessor；
5) algorithm: algorithm is the soul of natural gas tube pipeline robot, owing to natural gas line is a pipeline closed, inner case is extremely complex, natural gas tube pipeline robot must use certain intelligent algorithm just a little can accurately arrive the most a bit in pipeline, form point-to-point patrolling and examining, and real-time storage gathers image, pipeline steam information, pipeline obstruction information, pipeline damage situations and damaged location information；
6) microprocessor: microprocessor is the core of natural gas tube pipeline robot, is the brain of natural gas tube pipeline robot.All of information in pipeline, is required for through microprocessor processes including the humidity in pipeline, congestion situations, pipe damage information and damage position information, motor status information, battery status information etc. and makes corresponding judgement.
The domestic research to pipe robot is the most at the early-stage, is all to use monokaryon controller, is in the laboratory prototype design phase, has a certain distance from large-scale use, mainly face problems with:
(1) controlled technique influence, all of pipe robot all uses monokaryon controller, and the computing capability of controller is more weak, and pipe robot cannot quickly process real time environment, and robot ambulation speed is relatively low, and inspection pipeline speed is relatively slow, and less stable；
(2) for using the energy entrained by motor-driven pipe robot all to use chargeable storage; these batteries are all by forming high-voltage great-current energy resource system after simple series connection and parallel connection; the most unprotected circuit; life-span is shorter, often occurs the abnormal work even interfering with pipe robot during normal work；
(3) for using the pipe robot of stepper motor or DC motor Driver, being affected by motor own efficiency, energy utilization rate is relatively low, causes robot displacement in pipeline shorter；
(4) for using the pipe robot of stepper motor or DC motor Driver, being affected by power of motor density, owing to the motor volume used is the biggest, the volume ultimately resulting in robot is bigger, heavier-weight, has had a strong impact on the range of pipe robot；
(5) either based on vector controlled or SERVO CONTROL based on orientation on rotor flux algorithm permagnetic synchronous motor, in addition to carrying out coordinate transform repeatedly and inverse transformation, it is also performed to the closed-loop control of electric current and speed, thus realizes more complicated and requirement of real-time is higher；Using DSP technology or ARM technology and realize with software mode, system development cycle is long, and the processor time that this algorithm takies is the most, have impact on the process function of DSP or ARM；Although using special sport control chip can reduce processor process the time, but its internal PID regulation can only meet single requirement, it is impossible to meeting pipe robot application in complex environment；
(6) pipe robot motion state oneself adjustment capability is poor, controlled mode affects, robot attitude parameter identification in pipeline is poor, robot None-identified oneself's plane and the angle of pipeline principal plane, robot cannot adjust the pid parameter of oneself in real time according to peripheral environment, cause, during robot ambulation, inclination occurs, overturn the most sometimes, cause mission failure；
(7) for there being the natural gas line of obstruction, common wheeled robot is less with contact area of ground, and obstacle climbing ability is more weak, the most even cannot clear the jumps, and finally cannot patrol and examine task；
(8) for using six to take turns power-actuated pipe robot, the power adjustment capability relatively two-wheeled of robot, four-wheel power drive increase, the acceleration under the simple operating mode of pipe robot and climbing function can be met, but when running into pipeline or the large obstacle with certain slope, demand power is bigger, six take turns power just demonstrates the weakness being short of power out so that dynamic performance reduces；
(9) due to the drift angle formed when three axis accelerometer just can obtain robot ambulation by quadratic integral, three-axis gyroscope just can obtain the drift angle that robot ambulation is formed, owing to the existence of integration makes pipe robot position in closed conduit during inertial navigation sometimes there will be certain mistake through an integration.
The stator of permasyn morot and common electrically excited synchronous motor have identical stator structure, excitation pole and the Exciting Windings for Transverse Differential Protection of synchronous motor is simply instead of on rotor using Nd-Fe-B rare earth permanent magnetic material as magnetic pole, the structure making motor is relatively simple, and eliminate easy out of order collector ring and brush, achieve non-brushing, improve the reliability of motor running.Because being not required to exciting current, therefore can save the copper loss of Exciting Windings for Transverse Differential Protection, greatly improving the efficiency of motor；The use of rare earth permanent-magnetic material makes power of motor density higher, so the volume of motor be can be made smaller, and the occasion that applicable volume requirement is higher.Permasyn morot is in addition to having obvious energy-saving effect, also there is the characteristic that rotating speed is accurate, noise is low, rare earth permanent-magnet synchronization motor based on rotor field-oriented or based on vector control system be capable of high accuracy, high dynamic performance, large-scale speed governing or location control, these characteristics make rare earth permanent-magnet synchronization motor be particularly suitable for being used in the robot control system that pipe robot these requirements are more special.
Crawler-type mobile mechanism is the expansion of wheeled locomotion mechanism, and crawler belt itself plays a part to pave the way continuously to wheel.Relative to ratcheting mechanism, there is plurality of advantages in crawler-type mobile mechanism, such as: bearing area is big, and grounding pressure is little；Resistance to rolling is little, passes through better performances；Off-road mobility is good；Having grouser on crawler belt bearing-surface, be difficult to skid, traction adhesion property is good, is conducive to playing bigger tractive force；Displacement crawler-type mobile mechanism is by changing the mechanism form of the position of crawler belt or crawler belt to reach to adapt to the requirement of varying environment, and the angle of two crawler belts can regulate, to adapt to different operation calibers.
Summary of the invention
The technical problem that present invention mainly solves is to provide a kind of three core eight axle caterpillar type high-speed natural gas line robot control systems, the brand-new three nuclear control patterns of based on ARM+ FPGA+DSP of independent research, controller is with ARM as processor core, control FPGA and realize the SERVO CONTROL of eight axle permagnetic synchronous motors, DSP realize IMAQ data signal process in real time and with ARM communication, ARM is freed in the middle of complicated work, realize the real time position collection of eight axle three-phase permanent magnet synchronous motors, and respond DSP interrupt, it is achieved data communication and storage live signal.
nullFor solving above-mentioned technical problem，The technical scheme that the present invention uses is: provide a kind of three core eight axle caterpillar type high-speed natural gas line robot control systems，Including battery、Controller、Permagnetic synchronous motor X、Permagnetic synchronous motor Y、Permagnetic synchronous motor Z、Permagnetic synchronous motor R、Permagnetic synchronous motor U、Permagnetic synchronous motor W、Permagnetic synchronous motor J、Permagnetic synchronous motor K、Based on ccd image collecting unit、Image storage unit、Humidity collection unit、Based on Hall effect pipeline inspection collecting unit and pipe robot，Described battery is provided separately the controller described in electric current driving，Described controller uses three nuclear control devices，Including ARM、FPGA and DSP，Described ARM、FPGA and DSP carries out communication connection by wireless device，Described ARM and FPGA sends the first control signal respectively、Second control signal、3rd control signal、4th control signal、5th control signal、6th control signal、7th control signal and the 8th control signal，By the first described control signal、Second control signal、3rd control signal、4th control signal、5th control signal、6th control signal、7th control signal and the 8th control signal control described permagnetic synchronous motor X respectively、Permagnetic synchronous motor Y、Permagnetic synchronous motor Z、Permagnetic synchronous motor R、Permagnetic synchronous motor U、Permagnetic synchronous motor W、The motion of pipe robot is controlled again after the signal syntheses of permagnetic synchronous motor J and permagnetic synchronous motor K，Described is all connected with DSP communication based on ccd image collecting unit and image storage unit，Described humidity collection unit and being all connected with ARM and FPGA communication based on Hall effect pipeline inspection collecting unit.
In a preferred embodiment of the present invention, described battery uses lithium ion battery.
In a preferred embodiment of the present invention, described the first control signal, the second control signal, the 3rd control signal, the 4th control signal, the 5th control signal, the 6th control signal, the 7th control signal and the 8th control signal are PWM wave control signal.
In a preferred embodiment of the present invention, described ARM uses STM32F746；Described FPGA uses QUICKLOGIC；Described DSP uses TMS320F2812.
nullIn a preferred embodiment of the present invention，Described pipe robot includes robot housing、Laser displacement sensor、Magnetic navigation sensor、Left fork sensor、Right fork sensor、Digital Magnetic Compass、Three axis accelerometer、Three-axis gyroscope and Timing Belt，Described laser displacement sensor is separately mounted to the front end of robot housing，Described left fork sensor and right fork sensor lay respectively at the two ends, left and right below laser displacement sensor，Described Timing Belt be separately positioned on robot housing limit, the left and right sides and respectively with permagnetic synchronous motor X、Permagnetic synchronous motor Y、Permagnetic synchronous motor Z、Permagnetic synchronous motor R、Permagnetic synchronous motor U、Permagnetic synchronous motor W、Permagnetic synchronous motor J and permagnetic synchronous motor K connects，Described magnetic navigation sensor、Digital Magnetic Compass、Three axis accelerometer and three-axis gyroscope are successively set on robot housing and respectively between permagnetic synchronous motor X and permagnetic synchronous motor Y.
In a preferred embodiment of the present invention, described laser displacement sensor includes front laser displacement sensor, left laser displacement sensor and right laser displacement sensor, described front laser displacement sensor is arranged on the most angularly disposed two ends, left and right in robot housing dead ahead of the centre position in robot housing dead ahead, described left laser displacement sensor and right laser displacement sensor.
In a preferred embodiment of the present invention, described Timing Belt uses eight axle eight wheel drive mode, an inner peripheral surface be provided with the closed ring crawler belt of equidistant tooth and corresponding belt wheel is formed.
In a preferred embodiment of the present invention, described high speed natural gas line robot control system is additionally provided with host computer procedure, based on ARM motion control program, detect based on DSP IMAQ and based on Hall effect pipe damage, described host computer procedure also includes that pipeline reads, location, position and power information, described also includes based on FPGA eight axle permagnetic synchronous motor SERVO CONTROL based on ARM motion control program, data storage and I/O control, described it is connected with based on ccd image collecting unit with based on Hall effect pipeline inspection collecting unit communication respectively based on DSP IMAQ with based on the detection of Hall effect pipe damage.
In a preferred embodiment of the present invention, described high speed natural gas line robot control system also includes that photoelectric encoder, described photoelectric encoder are separately mounted on permagnetic synchronous motor X, permagnetic synchronous motor Y, permagnetic synchronous motor Z, permagnetic synchronous motor R, permagnetic synchronous motor U, permagnetic synchronous motor W, permagnetic synchronous motor J and permagnetic synchronous motor K.
The invention has the beneficial effects as follows: the three core eight axle caterpillar type high-speed natural gas line robot control systems of the present invention, in order to the utilization rate improving the energy and the permagnetic synchronous motor reducing robot volume, native system efficiency and power density the highest instead of the motor such as stepper motor, direct current generator；In order to improve system acceleration request, system is that these extraordinary operating modes add two lower-powered permagnetic synchronous motors and play acceleration power-assisted effect, increases system dynamic characteristic；In order to improve the general hill climbing demands of system, system is that these extraordinary operating modes add again two lower-powered permagnetic synchronous motors and play climbing power-assisted effect, increases system dynamic characteristic；In order to improve the requirement of system span large obstacle, system is that these extraordinary operating modes again add two lower-powered permagnetic synchronous motors and play obstacle detouring power-assisted effect, increases system dynamic characteristic；nullIn order to improve arithmetic speed，Ensure stability and the reliability of automatic pipeline robot system，The present invention introduces permagnetic synchronous motor special integrated circuit FPGA and digital signal processor DSP in controller based on ARM，Form brand-new three nuclear control devices based on ARM+ FPGA+DSP，This controller takes into full account the battery effect in this system，Give FPGA the eight axle Permanent magnet synchronous servo system that workload in control system is maximum to complete、Battery cell monitoring、Path is read、Deviation processing etc. give ARM process，Give full play to the comparatively faster feature of ARM data processing speed，And the function such as image data acquiring and storage is given DSP and is completed，Thus achieve ARM、The division of labor of FPGA Yu DSP，Communication can also be carried out between three simultaneously，Carry out data exchange in real time and call.
Accompanying drawing explanation
For the technical scheme being illustrated more clearly that in the embodiment of the present invention, in describing embodiment below, the required accompanying drawing used is briefly described, apparently, accompanying drawing in describing below is only some embodiments of the present invention, for those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings, wherein:
Fig. 1 is the present invention schematic diagram with three core eight axle caterpillar type high-speed natural gas line robot control system one preferred embodiments；
Fig. 2 is pipe robot two-dimensional structure schematic diagram；
Fig. 3 is the programme diagram of Fig. 1；
Fig. 4 is that pipe robot patrols and examines schematic diagram.
Detailed description of the invention
Technical scheme in the embodiment of the present invention will be clearly and completely described below, it is clear that described embodiment is only a part of embodiment of the present invention rather than whole embodiments.Based on the embodiment in the present invention, all other embodiments that those of ordinary skill in the art are obtained under not making creative work premise, broadly fall into the scope of protection of the invention.
As it is shown in figure 1, the embodiment of the present invention includes:
nullA kind of three core eight axle caterpillar type high-speed natural gas line robot control systems，Including battery、Controller、Permagnetic synchronous motor X、Permagnetic synchronous motor Y、Permagnetic synchronous motor Z、Permagnetic synchronous motor R、Permagnetic synchronous motor U、Permagnetic synchronous motor W、Permagnetic synchronous motor J、Permagnetic synchronous motor K、Based on ccd image collecting unit、Image storage unit、Humidity collection unit、Based on Hall effect pipeline inspection collecting unit and pipe robot，Described battery is provided separately the controller described in electric current driving，Described controller uses three nuclear control devices，Including ARM、FPGA and DSP，Described ARM、FPGA and DSP carries out communication connection by wireless device，Described ARM and FPGA sends the first control signal respectively、Second control signal、3rd control signal、4th control signal、5th control signal、6th control signal、7th control signal and the 8th control signal，By the first described control signal、Second control signal、3rd control signal、4th control signal、5th control signal、6th control signal、7th control signal and the 8th control signal control described permagnetic synchronous motor X respectively、Permagnetic synchronous motor Y、Permagnetic synchronous motor Z、Permagnetic synchronous motor R、Permagnetic synchronous motor U、Permagnetic synchronous motor W、The motion of pipe robot is controlled again after the signal syntheses of permagnetic synchronous motor J and permagnetic synchronous motor K，Described is all connected with DSP communication based on ccd image collecting unit and image storage unit，Described humidity collection unit and being all connected with ARM and FPGA communication based on Hall effect pipeline inspection collecting unit.Wherein, described the first control signal, the second control signal, the 3rd control signal, the 4th control signal, the 5th control signal, the 6th control signal, the 7th control signal and the 8th control signal are PWM wave control signal.
In above-mentioned, described ARM uses STM32F746；Described FPGA uses QUICKLOGIC；Described DSP uses TMS320F2812.
The brand-new STM32F7 MCU series of products that STMicroelectronics is produced, are first volume production in the whole world and the microcontroller having 32 bit ARM Cortex-M7 processors.Cortex-M7 is up-to-date release and the highest processor core of usefulness in Cortex-M series of products, brand-new STM32F7 MCU be ST STM32 MCU series of products in the highest product of usefulness, combine Cortex-M7 core and high-order peripheral unit, can promote application program usefulness, newly-increased New function, extend battery life, guarantee safety and reducing as far as possible use outer member with cost-effective with space etc. unrivaled advantage.
STM32F7 series of products include STM32F745 and STM32F746, and these two products are all equipped with the Cortex-M7 core having floating-point operation unit and DSP extended function, the highest 216MHz of arithmetic speed.ARM Cortex-M7 usefulness is surmounted the advantage of core (such as Cortex-M4) in early days and applies to ultimate attainment by STM32F7 MCU series of products, and usefulness reaches nearly DSP twice.
FPGA have employed logical cell array LCA(Logic Cell Array) such a new ideas, inside includes configurable logic blocks CLB(Configurable Logic Block), output input module IOB(Input Output Block) and three parts of interconnector (Interconnect).The basic characteristics of FPGA mainly have: use FPGA design ASIC circuit, and user need not throw sheet and produces, and just can obtain the chip share；FPGA can do the middle coupons of other full custom or semi-custom ASIC circuit；Abundant trigger and I/O pin is had inside FPGA；FPGA is that in ASIC circuit, the design cycle is the shortest, development cost are minimum, one of the device of least risk；FPGA uses high speed CHMOS technique, low in energy consumption, can be with CMOS, Transistor-Transistor Logic level compatibility.These characteristics makes user by specific placement-and-routing instrument, FPGA inside can be reconfigured connection according to the design needs of oneself, design the special IC of oneself within the shortest time, thus reduces cost, shortens the construction cycle.Owing to FPGA uses the design philosophy of software implementation to realize the design of hardware circuit, system based on FPGA design is thus made to have good reusable and amendment property.This brand-new design philosophy is the most gradually applied and is driven in control in high performance exchange, and fast-developing.These characteristics makes FPGA be particularly suitable in servo control, and the eight axle natural gas lines used especially for the present invention patrol and examine SERVO CONTROL structure, and the servo programe that can greatly reduce STM32F7 controller is write.
TMS320F2812 is 32 fixed-point dsps of novel high-performance of the C28x kernel compatible based on code, the instruction execution cycle of C28x kernel has reached 6.67ns, maximum running frequency can reach 150MHz, F2812 is integrated with many peripheral hardwares, provide the SOC(system on a chip) of the whole series, its On-Chip peripheral mainly includes 12,2 × 8 tunnel ADC (the fastest 80ns changes the time), 2 road SCI, 1 road SPI, 1 road McBSP, 1 road eCAN interface etc., and with two event manager modules (EVA, EVB).It addition, this device also has 3 32 independent bit CPU timers, and up to 56 GPIO pin being independently programmable.F2812 uses unified addressing mode, and chip internal has the SARAM of 18K, and including MO, M1, L0, L1, H0 totally 5 memory blocks, each memory block keeps independent, can conduct interviews different RAM block in the uniform machinery cycle, thus reduce streamline time delay.And inside F2812, have the FLASH of 128K word, address space 3D8000h～3F7FFFh, it is adaptable to low-power consumption, high performance control system.In addition F2812 provides external memory storage expansion interface (XINTF), conveniently carries out system extension, and its addressing space can reach 1MB；These characteristics makes F2812 while possessing the data-handling capacity that digital signal processor is remarkable, there is again peripheral hardware and interface in the sheet being suitable to control, can be widely applied in the control of various high performance system, These characteristics makes TMS320F2812 be particularly suitable for the figure collection of crusing robot, image storage and positional information storage.
nullIn order to accurately guide duct robot detects automatically，The present invention uses two set sensor navigation patterns, and (a set of Magnetic Sensor navigates，A set of front laser displacement sensor navigation)，The pipe robot two-dimensional structure of the present invention is as shown in Figure 2: described pipe robot includes robot housing K、Laser displacement sensor、Magnetic navigation sensor ME1、Left fork sensor ME2、Right fork sensor ME3、Digital Magnetic Compass M1、Three axis accelerometer A1、Three-axis gyroscope G1 and Timing Belt T，Described laser displacement sensor is separately mounted to the front end of robot housing K，Described left fork sensor ME2 and right fork sensor ME3 lays respectively at the two ends, left and right below laser displacement sensor，Described Timing Belt T be separately positioned on robot housing K limit, the left and right sides and respectively with permagnetic synchronous motor X、Permagnetic synchronous motor Y、Permagnetic synchronous motor Z、Permagnetic synchronous motor R、Permagnetic synchronous motor U、Permagnetic synchronous motor W、Permagnetic synchronous motor J and permagnetic synchronous motor K connects，Described magnetic navigation sensor ME1、Digital Magnetic Compass M1、Three axis accelerometer A1 and three-axis gyroscope G1 is successively set on robot housing K and between permagnetic synchronous motor X and permagnetic synchronous motor Y respectively.Wherein, described laser displacement sensor includes front laser displacement sensor LSF, left laser displacement sensor LSL and right laser displacement sensor LSR, described front laser displacement sensor LSF is arranged on the centre position in robot housing K dead ahead, the most angularly disposed two ends, left and right in robot housing K dead ahead of described left laser displacement sensor LSL and right laser displacement sensor LSR.
The magnetic navigation sensor ME1 moment detects the magnetic stripe in pipeline, and sensor is the first navigation criterion according to this, when magnetic stripe does not exists or the deviation distance that navigates is bigger, left laser displacement sensor sensor LSL and right laser displacement sensor sensor LSR acts on the distance judging direction of advance with left and right tube wall jointly, and providing navigation foundation as pipe robot linear motion, the differentiation that front laser displacement sensor sensor LSF is pipe robot advance barrier provides according to and stops does criterion.Left fork Magnetic Sensor ME2 and right fork sensor ME3 detects fork, ground mark respectively, then the criterion turned left respectively as cross pipeline or turn right, and natural gas tube pipeline robot accurately can be compensated in this position, it is most important that this patrols and examines pipeline calculating position for pipe robot.
Digital Magnetic Compass M1 is the directivity measurement spatial attitude angle utilizing earth's magnetic field intrinsic, it can measure carrier 3 d pose data: horizontal course, pitching, roll, the occasion needing to obtain platform (or carrier) attitude angle can be widely used for, Digital Magnetic Compass M1 has that volume is little, course precision height, slant range width, the advantage of the high and low power consumption of frequency response, is well suited for for not only having higher requirements simultaneously but also course precision to power consumption, the occasion of finite volume.In order to improve the stability that natural gas tube pipeline robot navigates in closed conduit walking process, realize automatically adjusting and independent navigation ability of attitude, and reducing accelerometer A1 and error that three-axis gyroscope G1 long term simulation brings, the present invention uses the inertial navigation system of three axis accelerometer A1+ three-axis gyroscope G1+ Digital Magnetic Compass M1 in natural gas line robot servo's hardware system.Omnidistance unlatching three axis accelerometer A1, three-axis gyroscope G1 and Digital Magnetic Compass M1 during pipe robot walking pipeline, three axis accelerometer is used for measuring the angular acceleration of three directions of advance of pipe robot, three-axis gyroscope G1 is used for measuring the angular speed of three directions of advance of pipe robot, and Digital Magnetic Compass M1 is used for measuring pipe robot spatial attitude angle.When the attitude of pipe robot changes and exceedes setting threshold values, at a new sampling period controller the most immediately to its position compensation, avoid pipe robot in the process of walking and translate into the generation of phenomenon because of tilting excessive, improve stability during its quick walking navigation；Pipe robot can not rely on any external information in closed conduit just can obtain the information such as its acceleration, speed, yaw angle and position in navigational coordinate system, produced navigation information continuity is good and noise is the lowest, greatly enhances the autonomous inertial navigation ability of pipe robot.When pipe robot reads cross pipeline entrance, pipe robot to realize 90 or turn right 90 action, in this case, three axis accelerometer and three-axis gyroscope coordinate Digital Magnetic Compass can accurately calculate the angle that robot rotates, it is ensured that its accuracy turned.When pipe robot be in climbing patrol and examine time, three axis accelerometer A1 and three-axis gyroscope G1 coordinates Digital Magnetic Compass M1 can accurately measure ramp angle, ARM can accurately calculate climbing power demand according to this angle, it is ensured that pipe robot can complete to patrol and examine pipeline task according to command speed.When pipe robot be in climbing barrier patrol and examine time, three axis accelerometer A1 and three-axis gyroscope G1 coordinates Digital Magnetic Compass M1 can accurately measure the angle of climbing barrier, ARM can accurately calculate, according to this angle, power demand of ascending, it is ensured that pipe robot can complete the task of climbing barrier according to command speed.
Toothed belt transmission is provided with the closed ring adhesive tape of equidistant tooth by an inner peripheral surface and corresponding belt wheel is formed.During motion, band tooth is meshed with the teeth groove of belt wheel and transmits motion and power, is a kind of engaged transmission, thus has the various advantages of gear drive, Chain conveyer and Belt Drive.Toothed belt transmission has gearratio accurately, without slippage, can obtain constant speed ratio, can precision drive, stable drive, energy shock-absorbing, noise is little, transmission efficiency is high, it is not required to lubrication, pollution-free, it is particularly suitable for normally working under being not allow for the occasion that pollution is the most severe with working environment, the particularly suitable spinning transmission of compact conformation, therefore the present invention uses Timing Belt technology to form eight axle eight wheel drive mode.
nullThe present invention is to solve the problems referred to above，Have developed a kind of eight wheel crawler three core natural gas tube pipeline robots driven by eight rare earth permanent-magnet synchronization motor differentials，The servo control algorithm of eight rare earth permanent-magnet synchronization motors is completed by FPGA，Increase the rapidity of system-computed，Permagnetic synchronous motor X and permagnetic synchronous motor Y that two of which power is bigger provide energy requirement when patrolling and examining for robot normal speed，Other six lower-powered permanent magnet synchronous electric acc powers are equal，Two low-power machine Z therein and motor R coordinate two bigger motor X and motor Y to provide power when robot accelerates to patrol and examine，Two low-power machine U and motor W coordinate motor X、Motor Y、Motor U and motor W robot climbing or ascend the small-scale obstacle thing time provide power，Two low-power machine J and motor K coordinate motor X、Motor Y、Motor Z、Motor R、Motor U and motor W provides power when robot long-span crossing barrier or demand power are bigger，And it is optimum that the power of each motor realizes capacity usage ratio by controller，The multiple of left and right sides take turns respectively by displacement caterpillar belt structure mechanical linkages，Natural gas tube pipeline robot relies on its carry sensors to carry out patrolling and examining major gas pipeline.
The present invention, on the premise of absorbing external Dynamic matrix control thought, has independently invented brand-new three nuclear control patterns based on ARM+ FPGA+DSP.Controller principle figure such as Fig. 1 of this design: controller is with ARM as processor core, control FPGA and realize the SERVO CONTROL of eight axle permagnetic synchronous motors, DSP realize IMAQ data signal process in real time and with ARM communication, ARM is freed in the middle of complicated work, realize the real time position collection of eight axle three-phase permanent magnet synchronous motors, and respond DSP interrupt, it is achieved data communication and storage live signal.
As shown in Figure 3, described high speed natural gas line robot control system is additionally provided with host computer procedure, based on ARM motion control program, detect based on DSP IMAQ and based on Hall effect pipe damage, described host computer procedure also includes that pipeline reads, location, position and power information, described also includes based on FPGA eight axle permagnetic synchronous motor SERVO CONTROL based on ARM motion control program, data storage and I/O control, described it is connected with based on ccd image collecting unit with based on Hall effect pipeline inspection collecting unit communication respectively based on DSP IMAQ with based on the detection of Hall effect pipe damage.
For reaching above-mentioned purpose, the present invention takes techniques below scheme, in order to the utilization rate improving the energy and the permagnetic synchronous motor reducing robot volume, native system efficiency and power density the highest instead of the motor such as stepper motor, direct current generator；In order to improve system acceleration request, system is that these extraordinary operating modes add two lower-powered permagnetic synchronous motors and play acceleration power-assisted effect, increases system dynamic characteristic；In order to improve the general hill climbing demands of system, system is that these extraordinary operating modes add again two lower-powered permagnetic synchronous motors and play climbing power-assisted effect, increases system dynamic characteristic；In order to improve the requirement of system span large obstacle, system is that these extraordinary operating modes again add two lower-powered permagnetic synchronous motors and play obstacle detouring power-assisted effect, increases system dynamic characteristic；nullIn order to improve arithmetic speed，Ensure stability and the reliability of automatic pipeline robot system，The present invention introduces permagnetic synchronous motor special integrated circuit FPGA and digital signal processor DSP in controller based on ARM，Form brand-new three nuclear control devices based on ARM+ FPGA+DSP，This controller takes into full account the battery effect in this system，Give FPGA the eight axle Permanent magnet synchronous servo system that workload in control system is maximum to complete、Battery cell monitoring、Path is read、Deviation processing etc. give ARM process，Give full play to the comparatively faster feature of ARM data processing speed，And the function such as image data acquiring and storage is given DSP and is completed，Thus achieve ARM、The division of labor of FPGA Yu DSP，Communication can also be carried out between three simultaneously，Carry out data exchange in real time and call.
As shown in Figure 4, for the ARM+ FPGA+DSP tri-nuclear control device designed herein, under power-on state, the battery SOC (state-of-charge) of robot is first judged by ARM, if battery power is relatively low, controller can send alarm signal；If battery power is higher, first being inputed to ARM by USB interface patrolling and examining the information such as natural gas line length and radius by PC, then pipe robot is placed to pipe detection mouth, and pipe robot is introduced into self-locking state, waits that inlet valve F1 opens；After front laser displacement sensor LSF determines that valve is opened, pipe robot enters buffer area to be checked, and then inlet valve F1 closes, and inlet valve F2 opens, and pipe robot enters pipe detection region；nullThe image capturing system that pipe robot carries、Humidity collection system and pipe damage detection device are all opened，Pipe robot according to setting speed along patrolling and examining route fast inspection，ARM is input to FPGA magnetic navigation sensor ME1 parameter，FPGA is converted into pipe robot permagnetic synchronous motor X under track is patrolled and examined in appointment these magnetic navigation sensors ME1 parameter、Permagnetic synchronous motor Y、The distance that permagnetic synchronous motor Z and permagnetic synchronous motor R is to be run、Speed and acceleration，FPGA is in conjunction with the current feedback of motor、Photoelectric encoder feeds back、Three axis accelerometer A1、Three-axis gyroscope G1 and the feedback of Digital Magnetic Compass M1，The PWM wave control signal that four permanent magnet synchronous motors control is obtained through internal servo control algorithm，The real-time servo realizing four permanent magnet synchronous motors controls；DSP is by CCD Real-time Collection duct size information and stores, if had a question to patrolling and examining some position, will be with ARM communication, ARM sends cutoff command and makes pipe robot stop by FPGA, is then judged the state of pipe-line system by DSP secondary image collection and fault localization device.If pipe robot completes or turns right to patrol and examine subsidiary conduit when again returning to main pipeline, ARM will open power-assisted permagnetic synchronous motor Z and permagnetic synchronous motor R by FPGA, the PWM output of pipe robot permagnetic synchronous motor X, permagnetic synchronous motor Y, permagnetic synchronous motor Z and permagnetic synchronous motor R is adjusted according to magnetic navigation sensor ME1 parameter and rate request secondary, the real-time servo realizing four permanent magnet synchronous motors controls, in order to reduce energy resource consumption, before returning to main channel, DSP will close the information gathering of CCD；If pipe robot is in the process of patrolling and examining, three axis accelerometer A1, three-axis gyroscope G1 and Digital Magnetic Compass M1 detects that pipe robot is in climbing and patrols and examines pipeline, ARM will open power-assisted permagnetic synchronous motor Z by FPGA, permagnetic synchronous motor R, permagnetic synchronous motor U, permagnetic synchronous motor W, FPGA adjusts the permagnetic synchronous motor X of pipe robot according to navigation sensor parameter and rate request, permagnetic synchronous motor Y, permagnetic synchronous motor Z, permagnetic synchronous motor R, the PWM output of permagnetic synchronous motor U and permagnetic synchronous motor W, the real-time servo realizing six permanent magnet synchronous motors controls；If pipe robot wants climbing barrier thing during patrolling and examining, three axis accelerometer A1, three-axis gyroscope G1 and Digital Magnetic Compass M1 detects that pipe robot is in the state of climbing up and over, ARM will open power-assisted permagnetic synchronous motor Z by FPGA, permagnetic synchronous motor R, permagnetic synchronous motor U, permagnetic synchronous motor J and permagnetic synchronous motor K, FPGA adjusts the permagnetic synchronous motor X of pipe robot according to magnetic navigation sensor ME1 parameter and rate request, permagnetic synchronous motor Y, permagnetic synchronous motor Z, permagnetic synchronous motor R, permagnetic synchronous motor U, permagnetic synchronous motor W, the PWM output of permagnetic synchronous motor J and permagnetic synchronous motor K, the real-time servo realizing eight permanent magnet synchronous motors controls.
With reference to Fig. 1, Fig. 2, Fig. 3 and Fig. 4, its concrete functional realiey is as follows:
1) after pipe robot power supply opening, battery SOC can be judged by ARM, if battery SOC is relatively low, ARM will forbid that FPGA works, and six permanent magnet synchronous motors PWM ripples are blocked, and alarm sensor by work and sends alarm signal simultaneously；If battery SOC is normal, pipe robot enters treats duty, waits work order；
2) manually by PC handle, the information such as duct length, radius and pipeline topographic map are passed to ARM by USB interface, duct size information is anticipated by ARM, then artificial guiding tube pipeline robot is to the starting end of pipe detection, for the walking in closed conduct of the precision navigation pipe robot, ARM first turns on pipe robot inertial navigation pattern based on three axis accelerometer A1+ three-axis gyroscope G1+ Digital Magnetic Compass M1；
null3) pipe robot ARM begins through magnetic navigation sensor ME1 and reads area navigation magnetic stripe，Value of feedback according to magnetic navigation sensor ME1 is compared with actual set central value，ARM inputs to FPGA this deviation，FPGA is converted into pipe robot permagnetic synchronous motor X under track is patrolled and examined in appointment this straggling parameter、Permagnetic synchronous motor Y、Permagnetic synchronous motor Z、Permagnetic synchronous motor R、The distance that permagnetic synchronous motor U and permagnetic synchronous motor W is to be run、Speed and acceleration，FPGA is in conjunction with the current feedback of motor、Photoelectric encoder feeds back、Three axis accelerometer A1、Three-axis gyroscope G1 and the feedback of Digital Magnetic Compass M1，The PWM wave control signal that six permanent magnet synchronous motors control is obtained through internal servo control algorithm，Pipe robot is made to fast forward through along navigation magnetic stripe，Adjust the pid parameter of internal SERVO CONTROL program in real time according to peripheral environment FPGA simultaneously，System is made easily to realize segmentation P、PD、PID controls and nonlinear PID controller；During pipe robot advances, front laser displacement sensor LSF is by work, ARM detects distance D of pipe robot and front inlet valve F1 in real time, then in the range of stably stop, six permanent magnet synchronous motors pwm control signals are blocked by FPGA, allow pipe robot automatic stopping, then original place self-locking；
4) when front laser displacement sensor LSF detects that inlet valve F1 opens, pipe robot will open automatic cruise mode, the distance that real time record pipe robot is moved by ARM along magnetic stripe, after determining that robot is completely into region to be checked, inlet valve F1 will be again switched off, after natural gas leakage device detects that inlet valve F1 completely closes, inlet valve F2 will open, now secondary is judged the state of front inlet valve F2 by front laser displacement sensor LSF, determine front valve open errorless after, pipe robot initially enters patrols and examines the internal actual conditions of region detection natural gas line；
null5) after pipe robot enters detection region，First ARM reads three axis accelerometer A1、Three-axis gyroscope G1 and the value of feedback of Digital Magnetic Compass M1，If ARM passes through three axis accelerometer A1、The feedback of three-axis gyroscope G1 and Digital Magnetic Compass M1 finds that pipe robot is in climbing and patrols and examines state，In order to ensure that pipe robot can complete to patrol and examine pipeline task according to command speed，According to system speed and acceleration requirement，First ARM calculates climbing power demand，Then with FPGA communication，FPGA combines current of electric、Photoelectric encoder、Three axis accelerometer A1、Three-axis gyroscope G1 and the feedback of Digital Magnetic Compass M1，Adjust robot permagnetic synchronous motor X in real time、Permagnetic synchronous motor Y、Permagnetic synchronous motor Z、Permagnetic synchronous motor R、Permagnetic synchronous motor U and the pwm control signal of permagnetic synchronous motor W，Make pipe robot meet constant speed and patrol and examine requirements for pipes；nullIn climbing detection process，ARM is according to the feedback of magnetic navigation sensor ME1，Read the positional information that pipe robot is actual、Three axis accelerometer A1、Three-axis gyroscope G1 and the numerical value of Digital Magnetic Compass M1，And compared with setting position，Determine pipe robot deviation centre distance and the angle of inclination，ARM feeds back in conjunction with current of electric、Photoelectric encoder feeds back、Three axis accelerometer A1、Three-axis gyroscope G1 and the feedback of Digital Magnetic Compass M1，The PWM wave control signal of six permanent magnet synchronous motors is obtained according to its internal three Close loop servo control programs，And adjust pipe robot attitude in real time by drive circuit，Make pipe robot stable operation at magnetic stripe immediate vicinity，The air line distance that ARM real time record pipe robot have run，The distance correction sensor S moment is detected ground and revises mark，Once read correcting device，The positional distance information of ARM record to be as the criterion to revise the positional information of mark，Eliminate the pipe robot site error caused when walking，When ARM is by three axis accelerometer A1、Three-axis gyroscope G1 and Digital Magnetic Compass M1 finds that pipe robot is complete climbing action entrance and normally patrols and examines environment，FPGA controller block permagnetic synchronous motor Z、Permagnetic synchronous motor R、Permagnetic synchronous motor U and the pwm control signal of permagnetic synchronous motor W，System is made to enter permagnetic synchronous motor X and permagnetic synchronous motor Y driving condition；
6) after pipe robot enters normal detection region, if pipe robot left fork sensor ME2 during main pipeline is patrolled and examined reads ground turning mark, ARM, first according to ground installation correction pipe robot positional information in the duct, eliminates pipe robot walking error；FPGA is according to system speed and acceleration requirement, in conjunction with current of electric, photoelectric encoder, three axis accelerometer A1, three-axis gyroscope G1 and the feedback of Digital Magnetic Compass M1, adjust pipe robot permagnetic synchronous motor X and the pwm control signal of permagnetic synchronous motor Y in real time, pipe robot is made to stop in distance R, then FPGA combines the feedback of three axis accelerometer A1, three-axis gyroscope G1 and Digital Magnetic Compass M1 and makes pipe robot rotate in place left 90 degree, cruises in the left turnout of pipe robot entrance；In the detection process of left turnout, the front laser displacement sensor LSF moment opens and detects doubtful tamper and detects the distance with front terminal；ARM is according to the feedback real time record forward travel distance of front laser displacement sensor LSF, and effective range Nei Shi robot effectively stops before the terminal of distance turnout, robot rotates in place 180 degree under three axis accelerometer A1, three-axis gyroscope G1 and Digital Magnetic Compass M1 control and prepares to return to main channel；Owing to left turnout has been patrolled and examined complete, in order to make pipe robot return quickly in main pipeline, FPGA opens power-assisted permagnetic synchronous motor Z and permagnetic synchronous motor R, makes system enter and accelerates return state；In whole return course, FPGA is according to system speed and acceleration requirement, then in conjunction with current of electric, photoelectric encoder, three axis accelerometer A1, three-axis gyroscope G1 and the feedback of Digital Magnetic Compass M1, adjust pipe robot permagnetic synchronous motor X, permagnetic synchronous motor Y, permagnetic synchronous motor Z and the pwm control signal of permagnetic synchronous motor R in real time, make pipe robot can speed up and return to main pipeline along landing ground magnetic stripe；Entering after normally patrolling and examining environment, FPGA blocks permagnetic synchronous motor Z, the pwm control signal of permagnetic synchronous motor R, makes system enter permagnetic synchronous motor X and permagnetic synchronous motor Y driving condition；
7) after pipe robot enters normal detection region, if pipe robot right fork sensor ME3 during main pipeline is patrolled and examined reads ground turning mark, ARM, first according to ground installation correction pipe robot positional information in the duct, eliminates pipe robot walking error；FPGA is according to system speed and acceleration requirement, in conjunction with current of electric, photoelectric encoder, three axis accelerometer A1, three-axis gyroscope G1 and the feedback of Digital Magnetic Compass M1, adjust pipe robot permagnetic synchronous motor X and the pwm control signal of permagnetic synchronous motor Y in real time, pipe robot is made to stop in distance R, then FPGA combines the feedback of three axis accelerometer A1, three-axis gyroscope G1 and Digital Magnetic Compass M1 and makes robot rotate in place right 90 degree, cruises in the right turnout of pipe robot entrance；In the detection process of right turnout, the front laser displacement sensor LSF moment opens and detects doubtful tamper and detects the distance with front terminal；ARM is according to the feedback real time record forward travel distance of front laser displacement sensor LSF, and effective range Nei Shi robot effectively stops before the terminal of distance turnout, pipe robot rotates in place 180 degree under three axis accelerometer A1, three-axis gyroscope G1 and Digital Magnetic Compass M1 control and prepares to return to main channel；Owing to right turnout has been patrolled and examined complete, in order to make pipe robot return quickly in main pipeline, FPGA opens power-assisted permagnetic synchronous motor Z and permagnetic synchronous motor R, makes system enter and accelerates return state；In whole return course, ARM is according to system speed and acceleration requirement, then in conjunction with current of electric, photoelectric encoder, three axis accelerometer A1, three-axis gyroscope G1 and the feedback of Digital Magnetic Compass M1, adjust pipe robot permagnetic synchronous motor X, permagnetic synchronous motor Y, permagnetic synchronous motor Z and the pwm control signal of permagnetic synchronous motor R in real time, make pipe robot can speed up and return to main pipeline along landing ground magnetic stripe；Enter after normally patrolling and examining environment, controller block permagnetic synchronous motor Z, the pwm control signal of permagnetic synchronous motor R, make system enter permagnetic synchronous motor X and permagnetic synchronous motor Y driving condition；
8) after pipe robot enters normal detection region, if pipe robot left fork sensor ME2 and right fork sensor ME3 during main pipeline is patrolled and examined reads ground turning mark simultaneously, illustrate that pipe robot enters cross pipeline crossing, first ARM according to ground installation correction robot positional information in the duct, eliminates pipe robot walking error；FPGA is according to system speed and acceleration requirement, then in conjunction with current of electric, photoelectric encoder, three axis accelerometer A1, three-axis gyroscope G1 and the feedback of Digital Magnetic Compass M1, adjust pipe robot permagnetic synchronous motor X and the pwm control signal of permagnetic synchronous motor Y in real time, make pipe robot enter right turnout to cruise, ARM is according to the feedback real time record forward travel distance of front laser displacement sensor LSF, and make pipe robot effectively stop in effective range before the terminal of distance turnout, pipe robot is at three axis accelerometer A1, three-axis gyroscope G1 and Digital Magnetic Compass M1 rotates in place 180 degree and returns to main channel under controlling, FPGA opens power-assisted permagnetic synchronous motor Z and permagnetic synchronous motor R, make system enter four-wheel and accelerate return state；nullWhen the feedback of right laser displacement sensor LSR and left laser displacement sensor LSL occurs that higher magnitude changes，Illustrate that pipe robot comes into cross mouth position，Now ARM starts to revise the error of pipe robot walking，Ensure that pipe robot positional distance information is correct，When the feedback of right laser displacement sensor LSR and left laser displacement sensor LSL occurs that higher magnitude changes again，Illustrate that pipe robot comes into left fork pipeline，Now ARM starts to revise the error of pipe robot walking，Ensure that pipe robot positional distance information is correct，FPGA is according to system speed and acceleration requirement，Then in conjunction with current of electric、Photoelectric encoder、Three axis accelerometer A1、Three-axis gyroscope G1 and the feedback of Digital Magnetic Compass M1，Adjust pipe robot permagnetic synchronous motor X and the pwm control signal of permagnetic synchronous motor Y in real time，Make pipe robot enter left turnout to cruise，ARM is according to the feedback real time record forward travel distance of front laser displacement sensor LSF，And make pipe robot effectively stop in effective range before the terminal of distance turnout，Pipe robot is at three axis accelerometer A1、Three-axis gyroscope G1 and Digital Magnetic Compass M1 rotates in place 180 degree and returns to main channel under controlling，FPGA opens power-assisted permagnetic synchronous motor Z and permagnetic synchronous motor R，Make system enter four-wheel and accelerate return state；When the feedback of right laser displacement sensor LSR and left laser displacement sensor LSL occurs that higher magnitude changes, illustrate that pipe robot has returned to cross mouth position, ARM starts to revise the error of pipe robot walking, ensure that pipe robot positional distance information is correct, controller is walked by pipe robot and is steadily parked in crossroad after a segment distance, then controls bottom left at three axis accelerometer A1, three-axis gyroscope G1 and Digital Magnetic Compass M1 and turn 90 degrees and come back to main pipeline detection region；
null9) pipe robot is in the constant speed motion process of whole detection region，ARM is first according to the feedback of magnetic navigation sensor ME1，Read the positional information that pipe robot is actual、Three axis accelerometer A1、Three-axis gyroscope G1 and the numerical value of Digital Magnetic Compass M1，And compared with setting position，Determine pipe robot deviation centre distance and the angle of inclination，This deviation signal of ARM inputs to FPGA，FPGA is converted into pipe robot this straggling parameter and patrols and examines distance to be run for permagnetic synchronous motor X and permagnetic synchronous motor Y under track in appointment、Speed and acceleration，Current feedback in conjunction with motor、Photoelectric encoder feeds back、Three axis accelerometer A1、Three-axis gyroscope G1 and the feedback of Digital Magnetic Compass M1，The PWM wave control signal that two permanent magnet synchronous motors controls is obtained through internal servo control algorithm，And adjust pipe robot attitude in real time by drive circuit，Make pipe robot stable operation at magnetic stripe immediate vicinity，Adjust the pid parameter of internal SERVO CONTROL program in real time according to peripheral environment FPGA simultaneously，System is made easily to realize segmentation P、PD、PID controls and nonlinear PID controller；The air line distance that ARM real time record pipe robot have run, the distance correction sensor S moment is detected ground and revises mark, once read correcting device, the positional distance information of ARM record to be as the criterion to revise the positional information of mark, eliminates the pipe robot site error caused when walking；
null10) if pipe robot in normal motion by external interference or run into magnetic stripe and rupture，Magnetic Sensor ME1 cannot read ground magnetic strip information，The rightest laser displacement sensor LSR and left laser displacement sensor LSL will open work，The two by the distance input that records to ARM，Off-centered position is obtained compared with setting value，This deviation signal is inputed to FPGA by ARM，FPGA is converted into pipe robot this straggling parameter and patrols and examines distance to be run for permagnetic synchronous motor X and permagnetic synchronous motor Y under track in appointment、Speed and acceleration，Current feedback in conjunction with motor、Photoelectric encoder feeds back、Three axis accelerometer A1、Three-axis gyroscope G1 and the feedback of Digital Magnetic Compass M1，The PWM ripple that two permanent magnet synchronous motors controls is obtained through its internal servo control algorithm，And adjust pipe robot attitude in real time by drive circuit，Make pipe robot stable operation near pipeline planar central，The pid parameter of internal SERVO CONTROL program is adjusted in real time according to peripheral environment FPGA，System is made easily to realize segmentation P、PD、PID controls and nonlinear PID controller；The air line distance that ARM real time record robot has run, the distance correction sensor S moment is detected ground and revises mark, once reading correcting device, ARM record position range information to be as the criterion to revise the positional information of mark, eliminates site error during pipe robot walking；
null11) in pipe robot motion process，The CCD moment in IMAQ opens，The image that DSP real-time storage CCD gathers，DSP compares the standard pipe information of the image gathered with setting，If there is bigger error in the two comparison result，In order to prevent maloperation，DSP sends interrupt requests immediately，ARM makes an immediate response DSP interrupt，And and communication，By allowing pipe robot stop，DSP makes CCD secondary acquisition duct size information and compares with standard pipe information and obtain latest result，Then DSP and ARM、FPGA controller communication，FPGA opens permagnetic synchronous motor X、Permagnetic synchronous motor Y、Permagnetic synchronous motor Z and permagnetic synchronous motor R makes pipe robot be in boost phase，FPGA block permagnetic synchronous motor Z and the pwm control signal of permagnetic synchronous motor R after reaching setting speed，Pipe robot is made to be in the two axle driving conditions of permagnetic synchronous motor X and permagnetic synchronous motor Y and continue to move ahead along pipeline navigation marker；
12) in pipe robot motion process, the humidity sensor moment in humidity collection system opens, the humidity information that ARM real-time storage humidity sensor collects, and compare with the standard pipe humidity information set, if there is bigger error in the two comparison result, in order to prevent maloperation, ARM Yu FPGA communication, and by the PWM wave control signal of the internal SERVO CONTROL program active accommodation two permanent magnet synchronous motors X and permagnetic synchronous motor Y of FPGA, the speed reducing pipe robot makes it at a slow speed by doubt region, the pid parameter of internal SERVO CONTROL program is adjusted in real time according to peripheral environment FPGA, system is made easily to realize segmentation P, PD, PID controls and nonlinear PID controller；ARM sends interrupt requests to DSP immediately simultaneously, and the DSP ARM that makes an immediate response interrupts, and strengthens the comparison of aqueous water in CCD pipeline collection information, and DSP stores the doubtful image of steam and the actual position information in this region；After by suspicious region, then DSP Yu ARM, FPGA controller communication, FPGA opens permagnetic synchronous motor X, permagnetic synchronous motor Y, permagnetic synchronous motor Z and permagnetic synchronous motor R makes pipe robot be in boost phase, after reaching setting speed, FPGA block permagnetic synchronous motor Z and the pwm control signal of permagnetic synchronous motor R, make pipe robot be in the two axle driving conditions of permagnetic synchronous motor X and permagnetic synchronous motor Y and continue to move ahead along pipeline navigation marker；
13) in pipe robot motion process, the front laser displacement sensor LSF moment opens, ARM processes anterior position information in real time, when having anomalies in conduit running front, front laser displacement sensor LSF probe value will appear from exception, ARM Yu FPGA communication, and by the PWM wave control signal of the internal SERVO CONTROL program active accommodation two permanent magnet synchronous motors X and permagnetic synchronous motor Y of FPGA, the speed reducing pipe robot makes it drive towards at a slow speed barrier, the pid parameter of internal SERVO CONTROL program is adjusted in real time according to peripheral environment FPGA, system is made easily to realize segmentation P, PD, PID controls and nonlinear PID controller；ARM sends interrupt requests to DSP immediately simultaneously, DSP make an immediate response ARM interrupt, and strengthen the comparison of tamper in CCD pipeline collection information, DSP stores the doubtful image of blocking and the actual position information in this region, owing to this pipe robot designed is many wheel crawlers structure, so ARM controls pipe robot and can pass through clear the jumps and can continue to move ahead；nullARM calculates the power of obstacle detouring demand according to image feedback result，Then pipe robot opens permagnetic synchronous motor X by FPGA simultaneously、Permagnetic synchronous motor Y、Permagnetic synchronous motor Z、Permagnetic synchronous motor R、Permagnetic synchronous motor U、Permagnetic synchronous motor W、Permagnetic synchronous motor J and permagnetic synchronous motor K，Pass right laser displacement sensor LSR and left laser displacement sensor LSL to open as pipe robot leaping over obstacles object location location offer navigation foundation simultaneously，After by suspicious region，FPGA closes permagnetic synchronous motor Z、Permagnetic synchronous motor R、Permagnetic synchronous motor U、Permagnetic synchronous motor W、The driving signal of permagnetic synchronous motor J and permagnetic synchronous motor K，Pipe robot is made to be in the two axle driving conditions of permagnetic synchronous motor X and permagnetic synchronous motor Y and continue to move ahead along pipeline navigation marker；
14) in pipe robot motion process, pipeline inspection sensor based on Hall effect is by work, when conduit running front probe value occurs abnormal, ARM Yu FPGA communication, and by the PWM wave control signal of the internal SERVO CONTROL program active accommodation two permanent magnet synchronous motors X and permagnetic synchronous motor Y of FPGA, the speed reducing pipe robot makes it drive towards at a slow speed pipe damage suspicious region, adjust the pid parameter of internal SERVO CONTROL program according to peripheral environment FPGA in real time, make system easily realize segmentation P, PD, PID and control and nonlinear PID controller；nullARM sends interrupt requests to DSP immediately simultaneously，DSP make an immediate response ARM interrupt，And strengthen the comparison of pipe damage in CCD pipeline collection information，If DSP finds that doubtful pipe damage image will store this image，If DSP does not finds pipe damage image，Will record suspicious lesion actual position information，And mark outer damage，After by suspicious region，ARM Yu FPGA communication，FPGA controller opens permagnetic synchronous motor X、Permagnetic synchronous motor Y、Permagnetic synchronous motor Z and permagnetic synchronous motor R makes robot be in boost phase，FPGA block permagnetic synchronous motor Z and the pwm control signal of permagnetic synchronous motor R after reaching setting speed，Pipe robot is made to be in the two axle driving conditions of permagnetic synchronous motor X and permagnetic synchronous motor Y and continue to move ahead along pipeline navigation marker；
null15) if by the feedback of right laser displacement sensor LSR and left laser displacement sensor LSL, pipe robot finds that pipe robot is in non-equal diameter pipe by ARM in normal motion，Controller will give up the feedback information of magnetic navigation sensor ME1，The distance recorded is inputed to ARM by right laser displacement sensor LSR and left laser displacement sensor LSL in real time，ARM will be in FPGA communication，Then FPGA obtains off-centered position compared with setting value，FPGA obtains the PWM wave control signal of two permanent magnet synchronous motors according to its internal SERVO CONTROL program，And adjust pipe robot attitude in real time by drive circuit，Make pipe robot stable operation near pipeline planar central，The pid parameter of internal SERVO CONTROL program is adjusted in real time according to peripheral environment FPGA；The air line distance that ARM real time record pipe robot has run, the distance correction sensor S moment is detected ground and revises mark, once reading correcting device, ARM record position range information to be as the criterion to revise the positional information of mark, eliminates site error during pipe robot walking；
null16) in pipe robot motion process，ARM can store in the moment the pipeline location of process or the reference point of process，FPGA is converted into pipe robot this location parameter and patrols and examines distance to be run for permagnetic synchronous motor X and permagnetic synchronous motor Y under track in appointment、Speed and acceleration，Current feedback in conjunction with motor、Photoelectric encoder feeds back、Three axis accelerometer A1、Three-axis gyroscope G1 and the feedback of Digital Magnetic Compass M1，The PWM wave control signal that two permanent magnet synchronous motors controls is obtained through the internal servo control algorithm of FPGA，Pipe robot is made quickly to move ahead according to setting speed，Adjust the pid parameter of internal SERVO CONTROL program in real time according to peripheral environment FPGA simultaneously，System is made easily to realize segmentation P、PD、PID controls and nonlinear PID controller；
17) if pipe robot detective distance solves and occurs that endless loop will send interrupt requests to ARM in motion process, ARM can be to interrupting doing very first time response, ARM will forbid that pipe robot is at Information revision of adjusting the distance, ARM is according to pipeline magnetic bar navigation mark feedback and right laser displacement sensor LSR and the feedback of left laser displacement sensor LSL, permanent-magnet synchronous X-motor and the speed of permagnetic synchronous motor Y is adjusted in real time by FPGA, ensure that pipe robot slowly rolls away from towards outlet, and abandon all collecting works；
18) photoelectric encoder being contained on permagnetic synchronous motor X, permagnetic synchronous motor Y, permagnetic synchronous motor Z, permagnetic synchronous motor R, permagnetic synchronous motor U, permagnetic synchronous motor W, permagnetic synchronous motor J and permagnetic synchronous motor K can export its position signalling A and position signalling B, position signalling A pulse and the B pulsed logic state of photoelectric encoder often change once, and the location register in ARM can add 1 according to the traffic direction of motor or subtract 1；When the position signalling A pulse of photoelectric encoder and B pulse and Z pulse are low level simultaneously, just produce an INDEX signal to ARM internal register, the absolute position of record permagnetic synchronous motor, is then convert into pipe robot particular location in pipe detection system；
19) pipe robot calculates battery SOC in running ARM controller in real time according to its internal algorithm, if controller finds when power supply energy is relatively low, ARM can be with FPGA, DSP communication, and close ccd image collecting work and image storage work by DSP, and the PWM output of permagnetic synchronous motor X and permagnetic synchronous motor Y is adjusted by the internal SERVO CONTROL program of FPGA, pipe robot is made to drive towards exit with slower speed, it is ensured that pipe robot can arrive exit smoothly；
20) during pipe robot is patrolled and examined, if there is pulsation in the torque that servo controller detects permagnetic synchronous motor, the orientation on rotor flux used due to the present invention, therefore FPGA can be easy to compensate this interference, decreases the motor torque impact on pipe robot motion process；
null21) during pipe robot drives towards outlet valve，The front laser displacement sensor LSF that it carries can detect the displacement between itself and valve in the moment，When determining that outlet valve F3 is in open mode，Pipe robot will open cruise mode，The distance that controller ARM real time record pipe robot has moved along magnetic stripe，After determining that pipe robot is completely into exporting region to be checked，Outlet valve F3 will close，Natural gas aspirator will aspirate the natural gas situation in region to be checked，When natural gas leakage device be not detected by region to be checked have natural gas to remain time，Outlet valve F4 will open，Now secondary is judged the state of front exit valve F4 by front laser displacement sensor LSF，Determine front valve open errorless after，Pipe robot rolls detection pipeline away from，Return to detect terminal，Wait next sense command.
The invention have the advantages that:
1: in pipe robot motion process, take into full account battery effect in this system, all its state is being monitored and computing based on the ARM+ FPGA+DSP tri-nuclear control device moment, both the generation of the lithium ion battery overaging phenomenon caused due to heavy-current discharge had been avoided, can effectively predict again the energy of battery, patrol and examine to provide for pipe robot and be effectively ensured；
2: processed eight permagnetic synchronous motors of pipe robot based on rotor field-oriented SERVO CONTROL by FPGA, make to control fairly simple, substantially increase arithmetic speed, solve control algolithm and take the ARM cycle of operation longer problem, shorten the construction cycle short, and program transportability ability is strong；
3: the present invention realizes full SMD components material substantially, it is achieved that veneer controls, and not only saves control panel and takes up room, and beneficially the alleviating of pipe robot volume and weight；
4: the pipe robot navigation system of the present invention uses permagnetic synchronous motor to instead of stepper motor conventional in conventional machines people's system, direct current generator, DC brushless motor, due to its small volume, efficiency is higher, pipe robot volume can be reduced further, and energy utilization rate is greatly improved；
5: owing to permagnetic synchronous motor uses vector controlled so that speed adjustable range is relatively wide, contrast of regulating speed is steady, even if the pulsating torque at low-speed stage motor is the least, the dynamic property of beneficially raising system；
6: owing to this controller uses DSP to process figure collection and the mass data of storage and algorithm, the SERVO CONTROL of eight axle permagnetic synchronous motors is processed by FPGA, ARM being freed from hard work amount, effectively prevent " race flies " of program, antijamming capability is greatly enhanced；
7: in the controlling, FPGA can adjust the pid parameter within eight axle permagnetic synchronous motor servos according to pipe robot periphery ruuning situation in good time, it is achieved segmentation P, PD, PID control and nonlinear PID controller, the switching of speed during low cruise in making system meet；
8: equipped with humidity collection system on pipe robot, the humidity abnormal area in tunnel can be detected easily, can effectively find the existence of pipeline water droplet；
9: equipped with image capturing system on pipe robot, the abnormal conditions such as pipe interior corrosive pipeline can be detected easily, and effectively store its image；
10: image based on DSP storage function makes pipe robot facilitate staff to read after completing task to patrol and examine as a result, it is possible to read pipeline corrupted information and particular location, then on-call maintenance from storage result easily；
11: equipped with fault localization acquisition system based on Hall effect on pipe robot, can detect the abnormal conditions such as pipeline external corrosive pipeline and damage easily, be conducive to pinpointing the problems early pipeline；
12: three axis accelerometer A1, three-axis gyroscope G1 coordinate Digital Magnetic Compass M1 can effectively accurately detecting pipe robot deviate pipeline plane angle of inclination, ARM can be monitored and pass through FPGA the moment and adjust the PWM ripple output of permagnetic synchronous motor accordingly this angle, effectively controls the attitude of pipe robot；
13: turning navigation marker in ground coordinates left and right sides laser displacement sensor to make system can easily read duct size information, the beneficially pipe robot location in complicated pipeline and the elimination of site error；
14: three axis accelerometer A1, three-axis gyroscope G1 coordinates Digital Magnetic Compass M1 can the most accurately measure angle when pipe robot is turned, and improves reliable basis for pipe robot turning navigation in complicated pipeline；
15: three axis accelerometer A1, three-axis gyroscope G1 coordinate Digital Magnetic Compass M1 can effectively accurately detecting pipe robot climb time angle, this angle can be detected in the moment by ARM, and effectively unlatching assist motor patrols and examines tool acclive pipeline offer power demand for pipe robot；
16: the addition of magnetic navigation sensor and laser displacement sensor makes system navigation have certain redundancy, greatly improves the stability of pipe robot；
17: the addition of multiple power-assisteds wheel makes the power performance adjustment of system have optional so that pipe robot can meet the power demand under different operating mode so that the adaptation ability of pipe robot is strengthened；
The 18:ARM moment dynamically adjusts the power of each motor according to duty requirements, makes each motor all be operated under optimum condition, is conducive to putting forward high-octane utilization rate；
19: the addition of crawler belt technology effectively increases the area that pipe robot contacts in the duct, make pipe robot can improve environmental suitability effectively by having obstruction object area；
20: three axis accelerometer A1, three-axis gyroscope G1 coordinate Digital Magnetic Compass M1 can effectively accurately detecting pipe robot ascend large obstacle time angle, ARM can the moment this angle is detected, and effectively open multiple assist motor for pipe robot pass through barrier provide power demand；
21: three axis accelerometer A1, three-axis gyroscope G1 cooperation Digital Magnetic Compass M1 can effectively measure acceleration, speed and the direction skew that pipe robot occurs at line navigation, improves reliable basis for pipe robot inertial navigation in complicated pipeline.
To sum up tell, the three core eight axle caterpillar type high-speed natural gas line robot control systems of the present invention, in order to the utilization rate improving the energy and the permagnetic synchronous motor reducing robot volume, native system efficiency and power density the highest instead of the motor such as stepper motor, direct current generator；In order to improve system acceleration request, system is that these extraordinary operating modes add two lower-powered permagnetic synchronous motors and play acceleration power-assisted effect, increases system dynamic characteristic；In order to improve the general hill climbing demands of system, system is that these extraordinary operating modes add again two lower-powered permagnetic synchronous motors and play climbing power-assisted effect, increases system dynamic characteristic；In order to improve the requirement of system span large obstacle, system is that these extraordinary operating modes again add two lower-powered permagnetic synchronous motors and play obstacle detouring power-assisted effect, increases system dynamic characteristic；nullIn order to improve arithmetic speed，Ensure stability and the reliability of automatic pipeline robot system，The present invention introduces permagnetic synchronous motor special integrated circuit FPGA and digital signal processor DSP in controller based on ARM，Form brand-new three nuclear control devices based on ARM+ FPGA+DSP，This controller takes into full account the battery effect in this system，Give FPGA the eight axle Permanent magnet synchronous servo system that workload in control system is maximum to complete、Battery cell monitoring、Path is read、Deviation processing etc. give ARM process，Give full play to the comparatively faster feature of ARM data processing speed，And the function such as image data acquiring and storage is given DSP and is completed，Thus achieve ARM、The division of labor of FPGA Yu DSP，Communication can also be carried out between three simultaneously，Carry out data exchange in real time and call.
The foregoing is only embodiments of the invention; not thereby the scope of the claims of the present invention is limited; every equivalent structure utilizing description of the invention content to be made or equivalence flow process conversion; or directly or indirectly it is used in other relevant technical field, the most in like manner it is included in the scope of patent protection of the present invention.
Claims (9)
- null1. a core eight axle caterpillar type high-speed natural gas line robot control system，It is characterized in that，Including battery、Controller、Permagnetic synchronous motor X、Permagnetic synchronous motor Y、Permagnetic synchronous motor Z、Permagnetic synchronous motor R、Permagnetic synchronous motor U、Permagnetic synchronous motor W、Permagnetic synchronous motor J、Permagnetic synchronous motor K、Based on ccd image collecting unit、Image storage unit、Humidity collection unit、Based on Hall effect pipeline inspection collecting unit and pipe robot，Described battery is provided separately the controller described in electric current driving，Described controller uses three nuclear control devices，Including ARM、FPGA and DSP，Described ARM、FPGA and DSP carries out communication connection by wireless device，Described ARM and FPGA sends the first control signal respectively、Second control signal、3rd control signal、4th control signal、5th control signal、6th control signal、7th control signal and the 8th control signal，By the first described control signal、Second control signal、3rd control signal、4th control signal、5th control signal、6th control signal、7th control signal and the 8th control signal control described permagnetic synchronous motor X respectively、Permagnetic synchronous motor Y、Permagnetic synchronous motor Z、Permagnetic synchronous motor R、Permagnetic synchronous motor U、Permagnetic synchronous motor W、The motion of pipe robot is controlled again after the signal syntheses of permagnetic synchronous motor J and permagnetic synchronous motor K，Described is all connected with DSP communication based on ccd image collecting unit and image storage unit，Described humidity collection unit and being all connected with ARM and FPGA communication based on Hall effect pipeline inspection collecting unit.
- High speed natural gas line robot control system the most according to claim 1, it is characterised in that described battery uses lithium ion battery.
- High speed natural gas line robot control system the most according to claim 1, it is characterized in that, described the first control signal, the second control signal, the 3rd control signal, the 4th control signal, the 5th control signal, the 6th control signal, the 7th control signal and the 8th control signal are PWM wave control signal.
- Natural gas line robot control system the most according to claim 1, it is characterised in that described ARM uses STM32F746；Described FPGA uses QUICKLOGIC；Described DSP uses TMS320F2812.
- nullHigh speed natural gas line robot control system the most according to claim 1，It is characterized in that，Described pipe robot includes robot housing、Laser displacement sensor、Magnetic navigation sensor、Left fork sensor、Right fork sensor、Digital Magnetic Compass、Three axis accelerometer、Three-axis gyroscope and Timing Belt，Described laser displacement sensor is separately mounted to the front end of robot housing，Described left fork sensor and right fork sensor lay respectively at the two ends, left and right below laser displacement sensor，Described Timing Belt be separately positioned on robot housing limit, the left and right sides and respectively with permagnetic synchronous motor X、Permagnetic synchronous motor Y、Permagnetic synchronous motor Z、Permagnetic synchronous motor R、Permagnetic synchronous motor U、Permagnetic synchronous motor W、Permagnetic synchronous motor J and permagnetic synchronous motor K connects，Described magnetic navigation sensor、Digital Magnetic Compass、Three axis accelerometer and three-axis gyroscope are successively set on robot housing and respectively between permagnetic synchronous motor X and permagnetic synchronous motor Y.
- High speed natural gas line robot control system the most according to claim 5, it is characterized in that, described laser displacement sensor includes front laser displacement sensor, left laser displacement sensor and right laser displacement sensor, described front laser displacement sensor is arranged on the most angularly disposed two ends, left and right in robot housing dead ahead of the centre position in robot housing dead ahead, described left laser displacement sensor and right laser displacement sensor.
- High speed natural gas line robot control system the most according to claim 5, it is characterised in that described Timing Belt uses eight axle eight wheel drive mode, is provided with the closed ring crawler belt of equidistant tooth by an inner peripheral surface and corresponding belt wheel is formed.
- High speed natural gas line robot control system the most according to claim 1, it is characterized in that, described high speed natural gas line robot control system is additionally provided with host computer procedure, based on ARM motion control program, detect based on DSP IMAQ and based on Hall effect pipe damage, described host computer procedure also includes that pipeline reads, location, position and power information, described also includes based on FPGA eight axle permagnetic synchronous motor SERVO CONTROL based on ARM motion control program, data storage and I/O control, described it is connected with based on ccd image collecting unit with based on Hall effect pipeline inspection collecting unit communication respectively based on DSP IMAQ with based on the detection of Hall effect pipe damage.
- High speed natural gas line robot control system the most according to claim 1, it is characterized in that, described high speed natural gas line robot control system also includes that photoelectric encoder, described photoelectric encoder are separately mounted on permagnetic synchronous motor X, permagnetic synchronous motor Y, permagnetic synchronous motor Z, permagnetic synchronous motor R, permagnetic synchronous motor U, permagnetic synchronous motor W, permagnetic synchronous motor J and permagnetic synchronous motor K.
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