CN105855686B - A kind of mounting structure and its method of compound plate and base base explosive welding - Google Patents
A kind of mounting structure and its method of compound plate and base base explosive welding Download PDFInfo
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- CN105855686B CN105855686B CN201610387893.9A CN201610387893A CN105855686B CN 105855686 B CN105855686 B CN 105855686B CN 201610387893 A CN201610387893 A CN 201610387893A CN 105855686 B CN105855686 B CN 105855686B
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- base
- compound plate
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- plate
- mounting structure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/06—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating by means of high energy impulses, e.g. magnetic energy
- B23K20/08—Explosive welding
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- Mechanical Engineering (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
The present invention is the mounting structure of a kind of compound plate and base base explosive welding, explosive frame including the base base above cheating that explodes, the compound plate being arranged in parallel in above base base and the interior filling explosive being bonded with it being arranged in above compound plate is arranged in, the initiation ends of explosive frame are equipped with igniting primer;One piece is welded along the outwardly extending front guide of compound plate length direction in the initiation ends of compound plate, one piece is welded along the outwardly extending back guide of compound plate length direction in the end of the compound plate, respectively welds one piece along the outwardly extending wing plate of compound plate width direction in the two sides of the compound plate width direction;The blank being bonded with base base is each provided in the two sides of base base one end corresponding with compound plate end and base base width direction.The avoidable compression stress wave of the present invention is reflected into tensile stress wave at the scope of freedom and phenomena such as peeling off and being broken occurs, issuable boundary effect when reducing or eliminating explosive welding.
Description
Technical field
The invention belongs to the explosive processing field of metal material, in particular to the installation of a kind of compound plate and base base explosive welding
Structure and its method, the explosive processing suitable for different metal material.
Background technique
Explosive welding (also referred to as " Explosion composite ") is the method for carrying out inter metallic bond as energy using explosive charge, it is utilized
The detonation of explosive makes the metal surface placed up and down that high speed inclined impact occur, and the plastic deformation of metal is generated on faying face,
To which they be welded to form varied explosive welding material.Under the premise of meeting specified conditions, compound plate and substrate
Or base base could effectively weld together, this specified conditions mainly include explosive kind, detonation mode, fire point position,
Plate spacing, explosive payload etc., when usually realization effectively being welded between used explosive kind, detonation mode, fire point position, plate
Summation away from parameters such as, explosive payloads is referred to as " window " of explosive welding.Same metal can not only be welded on one by explosive welding
It rises, the unweldable dissimilar metals of traditional welding method can also be welded together, formed such as steel --- aluminium, steel ---
Copper, copper --- aluminium, steel --- lead, steel --- composite materials such as titanium.Since bimetallic, polymetallic composite material are removed with Dan Jin
Outside the fundamental characteristics for belonging to material, functionally also there are other unrivaled characteristics of monometallic material, therefore, Explosion composite
Material has been widely used in many fields such as chemical industry, petroleum, water conservancy, printing and dyeing, electronics, has and closes wealthy market application prospect.Just
Stainless steel --- for straight carbon steel composite material, being used as market and hotel balustrade, not only intensity is high, and beautiful beautiful;With
Making the steel sash railing of residential building, not only intensity is high and corrosion-resistant;As urban road lamp stand, not only intensity height, beauty are floated
It is bright and cheap;Not only intensity is high, corrosion-resistant and at low cost for reaction kettle as chemical industry.
The method of metal material explosive welding mainly has parallel method and two kinds of preset angle configuration.Currently, domestic explosive clad plate master
To be that plate --- plate is compound, compound plate thickness in 10mm or less, substrate thickness in 50mm hereinafter, the difficulty of explosive welding relatively
Small, production efficiency is relatively low.Since slab and blank welding construction store doses are larger, production technology is complex, once it is quick-fried
Fried welding will unsuccessfully will cause very huge economic loss, and therefore, the country there is no producer to carry out the industrialization that slab and blank weld
Work, research in this regard are also few.
Summary of the invention
The technical problem to be solved by the present invention is to provide a kind of multiple for the deficiency of existing explosion welding technique
The mounting structure and its method of plate and base base explosive welding avoid compression stress wave from being reflected into tensile stress wave at the scope of freedom and go out
Phenomena such as now peeling off and be broken can reduce or eliminate the boundary effect of explosive welding, improve the quality of explosive welding, moreover it is possible to reduce
Supplies consumption in blast process.
The technical solution that the present invention solves the above technical problem is:
A kind of mounting structure of compound plate and base base explosive welding, including the base base above cheating that explodes is arranged in, is arranged in parallel
The explosive frame of compound plate and the interior filling explosive being bonded with it being arranged in above compound plate above base base, the detonation of explosive frame
End is equipped with igniting primer;One piece is welded along the outwardly extending front guide of compound plate length direction, described multiple in the initiation ends of compound plate
The end of plate welds one piece along the outwardly extending back guide of compound plate length direction, respectively welds in the two sides of the compound plate width direction
One piece along the outwardly extending wing plate of compound plate width direction;In base base one end corresponding with compound plate end and base base width direction
Two sides are each provided with the blank being bonded with base base, and the blank of the fitting avoids compression stress wave from being reflected into stretching at the scope of freedom answering
There is phenomena such as peeling off and being broken in Reeb, issuable boundary effect when reducing or eliminating explosive welding.
A kind of method of compound plate and base base explosive welding will be handled in outdoor or underground explosion place by polishing
Compound plate to be welded and base base installed by the above mounting structure, explosive appropriate is loaded in explosive frame, by igniting primer
It is placed in one end of explosive frame, compound plate and base base realize explosive welding after detonation, form explosive composite material.
The technical solution that the present invention further limits is:
The mounting structure of compound plate above-mentioned and base base explosive welding, the length and width of base base are L and B, and the length and width of compound plate are L
+ δ and B+ δ, δ are 4~10mm, and the length of front guide is m, and m is 300~600mm, and the length of back guide is n, n is 100~
300mm。
The mounting structure of aforementioned compound plate and base base explosive welding, wherein front guide is equal with the width of compound plate with back guide.
The mounting structure of aforementioned compound plate and base base explosive welding, wherein explosion hole is sand pit.
The beneficial effects of the present invention are: the risk that (1) the avoidable large-area sheet base explosive welding of the present invention fails, to subtract
The consumption of various types of materials during few explosive welding.(2) the present invention welds one piece of front guide, end welding in the initiation ends of compound plate
One block of wing plate is respectively welded in one piece of back guide, two sides, places some discarded bases against the end of base base and side when in-site installation
Material can reduce or eliminate the boundary effect of explosive welding, improve the quality of explosive welding, and technological operation is simple.(3) this hair is used
The large area compound plate and base explosive composite material of bright formation, can be obtained the composite material of different-thickness requirement after rolling.(4) originally
Invention carries out explosive welding work using plate and base, can increase substantially production efficiency and reduce production cost.
Detailed description of the invention
Fig. 1 is mounting structure schematic diagram of the invention.
Fig. 2 is the A-A sectional view of Fig. 1.
In figure, 1-igniting primer, 2-front guides, 3-base bases, 4-sand pits, 5-explosives, 6-back guides, 7-explosives
Frame, 8-compound plates, 9-wing plates, 10-discarded blanks.
Specific embodiment
Embodiment 1
The mounting structure of a kind of compound plate provided in this embodiment and base base explosive welding, structure is as depicted in figs. 1 and 2, packet
Include the base base 3 of the top of sand pit 4 is set, be arranged in parallel in the compound plate 8 of 3 top of base base and be arranged in 8 top of compound plate and its
The initiation ends of the explosive frame 7 of the interior filling explosive 5 of fitting, explosive frame 5 are equipped with igniting primer 1;One is welded in the initiation ends of compound plate 8
Block welds one piece in the end of compound plate 8 and extends outwardly along compound plate length direction along the outwardly extending front guide 2 of compound plate length direction
Back guide 6, respectively weld one piece along the outwardly extending wing plate 9 of compound plate width direction in the two sides of 8 width direction of compound plate;In base base
3 one end corresponding with 8 end of compound plate and the two sides of base base width direction are each provided with the discarded blank 10 being bonded with base base.Its
In, the length and width of base base 3 are L and B, and the length and width of compound plate 8 are L+ δ and B+ δ, and δ is 4~10mm, and the length of front guide 2 is m, m
For 300~600mm, the length of back guide 6 is n, and n is 100~300mm.Front guide is equal with the width of compound plate with back guide.This
The initiation ends of compound plate weld one piece of front guide, end welds one piece of back guide, two sides and respectively welds one block of wing plate, scene is pacified for invention
Some discarded blanks are placed against the end of base base and side when dress, the boundary effect of explosive welding can be reduced or eliminated, changed
The quality of kind explosive welding.
Embodiment 2
The present embodiment is the method for a kind of compound plate and base base explosive welding, in the tunnel that certain underground mine -186m is discarded
Carry out the commerical test of large area compound plate and slab explosive welding, explosive field ground space spaciousness, Rock Mass Stability, well-ventilated, in advance
An explosion is first excavated in the tunnel of working region cheats and backfill yellow sand, explosion hole specification are as follows: long × wide × deep=6000 ×
2000×1000.Using the intermediate base scrapped in course of hot rolling as base base, it is stainless to process the 0Cr18Ni9Ti to match with it
Steel plate is as compound plate, slab specification are as follows: length × width x thickness=4571 × 1151 × 180, compound plate specification are as follows: and length × width x thickness=
4575 × 1155 × 16, it is one piece long for the straight carbon steel front guide of 350mm, end welding that a block length is welded in the initiation ends of compound plate
Degree is the back guide of 300mm, respectively welds a band steel in compound plate two sides and is used to support explosive frame, adjusting slab spacing, front and back is led
Plate, wing plate thickness be 5mm, the faying face of quasi- explosive welding is processed by shot blasting.In underground explosion place to compound plate, base
After plate surface is cleaned, compound plate is placed on slab, the clipping room of compound plate and slab is away from for 8-12mm, against the end of base base
Some discarded blanks are placed in end and side, place wooden explosive frame in the top of compound plate and equably load nitrolite 265-
Igniting primer is inserted into the explosive in front guide middle position, by the way of the non-electric initiation of end in pack position by 285Kg
A primacord is laid perpendicular to detonation wave propagation of explosion direction, so that the explosive initiation time of explosive frame starting point reaches unanimity,
The region of confirmation safety is remotely detonated, and explosive composite material is formed.
In addition to the implementation, the present invention can also have other embodiments.It is all to use equivalent substitution or equivalent transformation shape
At technical solution, fall within the scope of protection required by the present invention.
Claims (5)
1. the mounting structure of a kind of compound plate and base base explosive welding, including the base base (3), parallel being arranged above explosion hole (4)
The interior filling explosive (5) that with it is bonded of the compound plate (8) and setting being arranged above base base (3) above compound plate (8) is fried
The initiation ends of medicine frame (7), the explosive frame (7) are equipped with igniting primer (1);One piece of edge is welded in the initiation ends of the compound plate (8)
The outwardly extending front guide of compound plate length direction (2), the compound plate (8) end weld one piece it is outside along compound plate length direction
The back guide (6) of extension, the two sides of the compound plate (8) width direction respectively weld one piece it is outwardly extending along compound plate width direction
Wing plate (9);It is characterized by: in the base base (3) one end corresponding with the compound plate (8) end and base base width direction
Two sides are each provided with the blank (10) being bonded with the base base.
2. the mounting structure of compound plate as described in claim 1 and base base explosive welding, it is characterised in that: the base base (3)
Long and width is L and B, and the length and width of the compound plate (8) are L+ δ and B+ δ, and the δ is 4-10mm, the length of the front guide (2)
For m, m 300-600mm, the length of the back guide (6) is n, n 100-300mm.
3. the mounting structure of compound plate as described in claim 1 and base base explosive welding, it is characterised in that: the front guide (2) with
Back guide (6) is equal with the width of the compound plate (8).
4. the mounting structure of compound plate as described in claim 1 and base base explosive welding, it is characterised in that: the explosion cheats (4) and is
Sand pit.
5. a kind of method of compound plate and base base explosive welding, it is characterised in that:, will be by polishing in outdoor or underground explosion place
The compound plate to be welded and base base mounting structure according to claim 1 of working process install, and load in explosive frame suitable
When explosive, igniting primer is placed in one end of explosive frame, compound plate and base base realize explosive welding after detonation, and it is multiple to form explosion
Condensation material.
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CN201610387893.9A CN105855686B (en) | 2016-06-02 | 2016-06-02 | A kind of mounting structure and its method of compound plate and base base explosive welding |
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CN201610387893.9A CN105855686B (en) | 2016-06-02 | 2016-06-02 | A kind of mounting structure and its method of compound plate and base base explosive welding |
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CN105855686A CN105855686A (en) | 2016-08-17 |
CN105855686B true CN105855686B (en) | 2019-06-25 |
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CN107042357B (en) * | 2017-03-17 | 2019-05-31 | 南京镭辉新材料有限公司 | A kind of base cladding plate expanding method in big thickness oxygen-free copper cladding plate explosive welding |
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SE8003071L (en) * | 1980-04-23 | 1981-10-24 | Nitro Nobel Ab | SET FOR EXPLOSION WELDING OF THE SELECTION SUBSTANCES FOR PACKAGE ROLLING |
CN103056508B (en) * | 2013-01-18 | 2014-11-12 | 中国人民解放军理工大学野战工程学院 | Explosive welding method for bimetal composite boards with special quality requirements |
CN103639585B (en) * | 2013-12-21 | 2016-05-25 | 西安天力金属复合材料有限公司 | The control method of the compound middle detonator zone of thick multiple layer zirconium/titanium/steel composite board blast |
CN203831869U (en) * | 2014-04-30 | 2014-09-17 | 安徽弘雷金属复合材料科技有限公司 | Explosive composite plate with S22253 alloy plate and steel plate |
CN104526151B (en) * | 2014-12-02 | 2016-04-13 | 太原理工大学 | A kind of explosive welding forming method of magnalium titanium alloy composite panel |
CN205673749U (en) * | 2016-06-02 | 2016-11-09 | 南京钢铁股份有限公司 | A kind of compound plate and the mounting structure of base base explosive welding |
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